Instruction Manual

Fire and shock hazard. This component Is an electrical
device which must be installed properly. Follow these
important warnings to ensure proper operation and to
prevent electrical or fire hazard.
1. The heater (cable) must not exceed the recommended
voltage as described on the product. It is the installer's
responsibility to make sure the product is protected
from an increase in voltage and to provide correct
over-current protection.
2. To minimize the danger of fire if the heating cable is
damaged or improperly installed, Kompensator must
be installed with over current protection and must also
be properly grounded. Arcing may not be stopped by
conventional circuit protection.
3. The Kompensator cable is designed for water pipe
freeze protection. Thermal design is based on dry insu-
lated metal and plastic pipes.
4. As with any other electrical product, exposure of the
Kompensator cable to water or other electrolytes if the
cable is damaged creates a risk of electrical shock or fire.
5. Connect only to a dedicated circuit with appropriate
over current protection and which are protected from
rain and other water (dry location).
6. The cable jacket must not be cut, nicked, or worn
down, therefore:
• Never cut the cable's outer jacket.
• Prevent chaffing. Do not install the cable where
objects might hit it or cut it or where it might be
damaged by rubbing against rough surfaces.
• Before installation, file and remove any sharp edges
which might damage the cable. Make sure the
cables cross only smooth, non-abrasive surfaces.
• Protect the complete system with a metal sheath
where it might be damaged by animals or impact.
• Do not use any wire or clamps to attach the cable
to the pipe. Use 1/2" or 1" tape, fiberglass tape, or
plastic ties.
• Do not use nails, metal clamps, wires or other
devices that might cut the cable or cord to support
it between the pipe and its power location.
• If you discover a nick or worn spot on your cable,
Immediately disconnect the system and replace the
cable. Inspect the cable periodically for damage.
And remember to replace any damaged insulation
after each inspection of the cable.
7. Never attempt to splice or repair a damaged cable.
Replace it with a new unit. The system is not designed
to be repaired and to do so may create a danger of fire
or shock.
8. Do not install the cable close to flammable materials,
liquids, or fumes. If the cable is cut while the system
is energized and if there is moisture present, there is
a risk of fire and flammable objects or fumes near the
cable might be ignited.
General Information
Kompensator is the only job-ready, low voltage, heating cable system
available on the market. Kompensator can be used on all metal and non-
metal pipe materials, commonly used in the transportation industry to
maintain hydraulic oil viscosities in cold temperatures and tanker fluid
delivery hoses. Kompensator employs the performance and operating
characteristics of self-regulating heating cable technology and can be
used with thermal insulation to increase energy efficiency. Kompensator
is applied on the outside (externally) of the pipe to provide reliable freeze
protection.
1. Kompensator is suitable for use on metal and non-metal pipes.
2. Exposure to temperatures above 150°F (65°C) while operating will
shorten the expected life of the heating cable. Maximum exposure
temperature is 185°F (85°C) when not powered. Before installing on
hot water pipes, set the water heater thermostats below 150°F (65°C).
* Do not install in temperatures below –40°F (–40°C).
3. Remove any old heating tapes or insulation before installing the
Kompensator heating cable.
4. Use a minimum of 1/2" thick insulation or equivalent.
5. The minimum bending radius of the heating cable is 1/2".
6. If the Kompensator system must be taken off and re-installed carefully
follow all installation instructions.
7. Leave these instructions with the user for future reference.
8. These systems can be used with thermostats where applicable to
improve energy efficiency.
Kompensator is a technically advanced product. Handle it with proper
care and be sure not to damage the outer sheaths or jackets of the cable.
Read the Warnings and Installation Instructions completely before
installing this product.
Kompensator
External Low Voltage Heating Cable System
LOW VOLTAGE
Installation Instructions
Kompensator Kit Contents
Qty Description
1 Kompensator heating cable at pre-determined length
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . 1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . 2
Ordering Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pre-Installation Information . . . . . . . . . . . . . . . . . . . . 2
Installation Instructions for Kompensator Cables on Pipe . . . . . . 3
Wiring, Sizing and Power Requirements . . . . . . . . . . . . . . 4
Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wire Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7