INSTALLATION AND OPERATION INSTRUCTIONS MODEL: SL-550TRSI-AUE AUSTRALIAN GAS ASSOCIATION APPROVED Approval Number 5666 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT & GLO, a brand of Hearth & Home Technologies Inc.
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL SL-550TRSI-AUE IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER. before starting installation and follow these instructions carefully during installation to ensure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard. Refer to the appliance data plates for gas consumptions and pressures.
TABLE OF CONTENTS 1.0 Installation Instructions......................................................................................... 5 1.1 Introduction ................................................................................................... 6 1.2 Flue System Approvals and Installation ......................................................... 8 1.3 Connecting the Gas Supply ........................................................................ 22 1.4 Ignition System Wiring .................
25-3/4 in. (653mm) 12-7/8 in. (327mm) 15-7/8 in. (402mm) 16-3/8 in. (414mm) 8-3/4 in. (223mm) Ø 6-1/2 in. (165mm) Ø 82 in. (203mm) 36 in. (913mm) 32 in. (813mm) 36-3/8 in. (924mm) 32-5/8 in. (828mm) 16-1/8 in. (408mm) 2-1/8 in. (55mm) 3-1/2 in. (90mm) GAS LINE ACCESS 26-3/8 in. (671mm) 31-1/8 in. (790mm) 6 in. (153mm) 6-7/8 in. (175mm) TOP STANDOFFS FLUE COLLAR COVER PLATE HOOD DATA BADGE & LABELS DRESS GUARD ACCESS DOOR GAS CONTROLS ELECTRICAL ACCESS GAS LINE ACCESS Figure 1.
The heater can be mounted on any of the following surface: Top Flue 1” MIN. (25mm) 1. A flat surface (minimum 6mm base). 2. Four (4) corner supports. B (Example: Four (4) concrete masonry blocks). These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit. A Heater framing can be built before or after the heater is set in place. Framing should be positioned to accommodate wall covering and heater facing material.
Framing should be constructed of 2 X 4 lumber or heavier. The framing headers may rest on the fireplace stand-offs. B C A 76mm D FLUE FRAMING HOLE WALL STUD E 38mm NON-COMBUSTIBLE ZONE IS DEFINED BY 76MM ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX. A 37 in. (940mm) B 33-1/4 in. (845mm) C 16-1/2 in. (420mm) D* 43-3/4 in. (1111mm) E* 23-3/8 in.
T = Flue terminal I = Mechanical air inlet a - b c d e f g - h j - k n - M = Gas meter P = Electricity meter or fuse box Shading indicates prohibited areas for flue terminals Below eaves, balconies or other projections: MIN. CLEARANCE (mm) Appliances to 50 MJ/h input ................................................................................................ 300 Appliances over 50 MJ/h input ............................................................................................
TABLE 1 FLUE TERMINATION APPROVALS DVP-TRAP2 & SLK-01TRD HORIZONTAL TERMINATION CAP DVP-TVHW & SLK-991DA VERTICAL TERMINATION CAP MODEL SL-550TRSI-AUE 1.2 FLUE SYSTEM APPROVALS configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the flueing drawings and tables on the next few pages. These models have flue starting collars on both the top and the back of the unit.
102mm 152mm 305mm DVP4 DVP6 DVP12 362mm 310mm MAX. 51mm MIN. 610mm 914mm DVP12A 1219mm 251mm DVP24 45.0O 260mm DVP45 DVP36 286mm 184mm 32mm TYP DVP48 217mm 13mm TYP 319mm DVP90ST NOTE: PIPES OVERLAP 32mm AT EACH JOINT. Figure 6. DVP-Series Balanced Flue Component Specifications (127mm inner pipe / 203mm outer pipe) Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
6 3/8 (162mm) 6½ (165mm) 9 5/8 (244mm) 6 3/8 (162mm) 6 5/8 (168mm) 9 5/8 (244mm) SL-90D 6½ (165mm) 17-24 (432-610mm) 5¾ (146mm) 11 ¾ (298mm) 6 5/8 (168mm) SL-06D SL-12D SL-17/24D 47 ¾ (1213mm) 35 ¾ (908mm) 23 ¾ (603mm) 12-17 (305-432mm) 8¾ (222mm) SL-09D SL-12/17D SL-24D SL-36D NOTE: PIPES OVERLAP 1 3/8 INCHES (35mm) AT EACH JOINT. Figure 7.
Vertical Flue Restrictor If the heater installation requires a vertical flue exceeding 4.5m above the unit with no horizontal flue or elbows, a vertical flue restrictor must be installed (see Figure 8). CAP VERTICAL FLUEING V FT. (M) V 36' MAXIMUM (10.97M) RESTRICTOR PLATE USE SL D-SERIES COMPONENTS ONLY. Figure 8. Figure 9. STRAIGHT OUT HORIZONTAL FLUEING H Max. Run 24" (610mm) H USE DVP-SERIES COMPONENTS ONLY. Figure 10. Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
NOTE: A 146mm section of vertical pipe must be attached to the heater before a 900 elbow. H V USE SL D-SERIES COMPONENTS ONLY. FLUEING WITH ONE (1) 90° ELBOW V H FT. (M) FT. (M) 1' MIN.(0.30M) 2' MAX.(0.61M) 2' MIN.(0.61M) 4' MAX.(1.22M) 3' MIN.(0.91M) 8' MAX.(2.44M) 4' MIN.(1.22M) 10' MAX.(3.05M) V + H = 30' (9.14M) Figure 11. FLUEING WITH ONE (1) 90o ELBOW V (FT.) H (FT.) 1' MIN. (0.30M) 2' MIN. (0.61M) 3' MIN. (0.91M) 4' MIN. (1.22M) 3' MAX. (0.91M) 6' MAX. (1.83M) 9' MAX. (2.74M) 12' MAX. (3.
FLUEING WITH TWO (2) 90° ELBOWS V FT. (M) 1' MIN.(0.30M) 2' MIN.(0.61M) 3' MIN.(0.91M) 4' MIN.(1.22M) 5' MIN.(1.52M) H + H1 FT. (M) 2' MAX.(0.61M) 4' MAX.(1.22M) 6' MAX.(1.83M) 8' MAX.(2.44M) 10' MAX. (3.05M) 30' MAX.(9.14M) 10' MAX. (3.05M) H1 V USE SL D-SERIES COMPONENTS ONLY. H H V1 V FLUEING WITH TWO (2) 90° ELBOWS V FT. (M) 1' MIN.(0.30M) 2' MIN.(0.61M) 3' MIN.(0.91M) 4' MIN.(1.22M) 5' MIN.(1.52M) H FT. (M) 2' MAX.(0.61M) 4' MAX. (1.22M) 6' MAX. (1.83M) 8' MAX. (2.44M) 12' MAX. (3.
FLUEING WITH TWO (2) 90° ELBOWS V H H + H1 1´ MIN. (0.30M) 1´ MAX. (0.30M) 2´ MAX. (0.61M) 2´ MIN. (0.61M) 2´ MAX. (0.61M) 4´ MAX. (1.22M) 3´ MIN. (0.91M) 3´ MAX. (0.91M) 8´ MAX. (2.44M) 4´ MIN. (1.22M) 4´ MAX. (1.22M) 10´ MAX. (3.05M) H = 8´ MAX.(2.44M) V + H + H1 = 30’ (9.14M) MAX. H+H1= 10´MAX. (3.05M) H1 V USE DVP-SERIES COMPONENTS ONLY. V (FT) H H + H1 (FT) 1' MIN. (0.30 M) 2' MIN. (0.61 M) 3' MIN. (0.91 M) 4' MIN. (1.22 M) 3' MAX. (0.91M) 5' MAX. (1.52M) 8' MAX. (2.44M) 12' MAX. (3.
FLUEING WITH THREE (3) 90° ELBOWS V FT. (M) 2' MIN.(0.61M) 3' MIN.(0.91M) 4' MIN.(1.22M) H H + H1 FT. (M) FT. (M) 2' MAX.(0.61M) 3' MAX.(0.91M) 4' MAX.(1.22M) 4' MAX.(1.22M) 6' MAX (1.83M) 8' MAX.(2.44M) H V+V1 = 30' MAX (9.14M) 6' MAX (1.83M) 8' MAX.(2.44M) H1 V1 V USE SL D-SERIES COMPONENTS ONLY. V1 V H H1 FLUEING WITH THREE (3) 90° ELBOWS V H + H1 FT. (M) FT. (M) 1'MIN.(0.30M) 2'MIN.(0.61M) 3'MIN.(0.91M) 4'MIN.(1.22M) 5'MIN.(1.52M) 2' MAX.(0.61M) 4' MAX.(1.22M) 6' MAX.(1.83M) 8' MAX.
V (FT.) FLUEING WITH THREE (3) 90° ELBOWS H (FT.) H + H1 (FT.) 1´ MIN. (0.30M) 2´ MIN. (0.61M) 3´ MIN. (0.91M) 4´ MIN. (1.22M) 1´ MAX. (0.30M) 2´ MAX. (0.61M) 4´ MAX. (1.22M) 6´ MAX. (1.83M) H = 6´ MAX. (1.83M) 3´ MAX. (0.91M) 5´ MAX. (1.52M) 8´ MAX. (2.44M) 12´ MAX. (3.66M) H+H1 = 12´ MAX. (3.66M) NOTE: V + V, + H + H1 = 33’ (10.06M) MAX. V1 V H H1 USE DVP-SERIES COMPONENTS ONLY. H2 V H1 V (FT.) FLUEING WITH THREE (3) 90° ELBOWS H (FT.) H + H1 + H2 (FT.) 1´ MIN. (0.30M) 2´ MIN. (0.61M) 3´ MIN.
Installing Flue Components After determining which set of starting collars will be used (top or rear), follow flueing instructions accordingly. ! Flueing Out the Rear Flue Remove the rear collar seal cap by cutting the strap at each end (see Figure 17). Next, remove the insulation from the rear flue, pull the heat shield out from outside of the heater. WARNING: THE TOP FLUE COLLAR SEAL CAP MUST REMAIN ATTACHED TO THE TOP FLUE COLLAR IF THE FLUE SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS.
Installing Flue Components WARNING A. On the REAR of the heater Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 38 mm. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. 1.
B. On the TOP of the heater 1. Attaching the First Flue Component to the Starting Collars: To attach the first flue component to the starting collars on the top of the heater: • Lock the flue components into place by sliding the concentric pipe sections with four (4) equally spaced interior beads into the heater collar or previously installed component end with four (4) equally spaced indented sections. CORRECT Figure 22.
For Vertical Runs The flue system must be supported every eight (8) feet (2.4 M) above the heater flue outlet by wall brackets. To install support brackets for vertical runs: • Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or screws. 10" (254mm) INTERIOR WALL SHIELD 12" (305mm) WALL BRACKET Figure 24. WALL STUD Flue Pipe & Firestop For Vertical Runs - One firestop is REQUIRED at the hole in each ceiling through which the flue passes.
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. JOIST • The heat shield sections will overlap to match the wall thickness (depth). • If the wall thickness does not allow the required 1-1/ 2 inch heat shield overlap, an extended heat shield must be used. The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield.
For Vertical Terminations - To locate the flue and install the flue sections: • Locate and mark the flue centerpoint on the underside of the roof, and drive a nail through the centerpoint. • Make the outline of the roof hole around the centerpoint nail. • The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25mm) clearance from the vertical flue pipe to combustible materials. GAS ACCESS • Mark the roof hole accordingly.
FLAME SPARKER/ SENSOR VALVE REMOTE CONTROL ANT. ON/OFF WALL SWITCH PILOT IGNITION MODULE (6V) IGNITION MODULE 6VDC GROUND NEUTRAL HOT BATTERY PORT PLUG IN THERMOCOUPLE BLOCK (CONNECTED TO BACK OF VALVE) ON/OFF SWITCH VALVE GAS LINE CONNECTED TO BACK OF VALVE Figure 30. 1.4 IGNITION SYSTEM WIRING • This gas fireplace is equipped with an electronic ignition system which operates on a 6 volt system. • This appliance requires 240 VAC to be wired to the factory installed junction box.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105•C RATED WIRE. BLACK VARIABLE SPEED CONTROL BLACK BROWN BROWN BLUE TEMPERATURE SENSOR SWITCH GREEN/YELLOW STRIPE BLACK BLACK BLUE 240VAC JUNCTION BOX GREEN/YELLOW STRIPE BLUE BROWN BLOWER BLUE BROWN GREEN/YELLOW Figure 31. 1.
IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F (149°C). MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NONCOMBUSTIBLE MATERIAL (USING 300° F. (149°C) MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE FIGURE 33. 1.6 FINISHING The minimum clearance to combustibles are 0 from the sides, floor, back and top (these clearances are defined by the standoffs).
Installing the Trim Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant. ! WARNING: WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER. Install optional marble and brass trim surround kits as desired.
1.8 LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-550TRSI-AUE TABS 1 2 3 4 5 6 78 CAUTION: Logs are fragile! Carefully remove the logs from the packaging. 1 1 LOG #1 (SRV550-715): Place log #1 onto the log grate so that the notches in the bottom of the log fit on the right three grate bars. Push log #1 towards the rear locating tabs.
3 3 LOG #3 (SRV349-704): Position log #3 so that its right edge sits on log #1 as shown and it's left edge sits on the first grate bar behind log #2. 4 4 LOG #4 (SRV278-705): Position log #4 between log #1 and the locating tab on the fourth grate bar. Push its left hand side back to the locating tab as the grate bar. 5 5 LOG #5 (SRV540-704): Put the forked end of log #5 on the base in front of the grate, towards the center of the second bar grate. 28 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
6 6 LOG #6 (SRV550-718): Place log #6 on the base on front of the grate as shown. 7 7 LOG #7 (SRV484-703): Place log #7 on the groove in log #2 with its rear top on log #1 and front top resting on log #5. 8 8 LOG #8 (SRV347-701): Hook log #8 on the right hand corner grate bar and rest its rear on log #1 as shown. Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
2.0 OPERATING INSTRUCTIONS This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. ! WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL. The control system for this model includes a pilot, electronic module, spark ignitor and thermocouple. It consists of a 6V gas control valve/variable regulator and an remote control.
2.1 SAFETY & LIGHTING INFORMATION Follow SAFETY INFORMATION and LIGHTING INSTRUCTIONS to light the appliance. tact your dealer or a qualified service person to replace the injector or adjust the valve. By design, the flame pattern will not be identical from unit to unit. Additionally, flame pattern may vary depending on installation type and weather conditions. NOTE: THE TIPS OF THE FLAMES SHOULD NEVER HIT THE TOP OF THE FIREBOX. After the unit has warmed up (i.e.
2.2 When the appliance is put back in service check burner flame patterns with Figure 37. FAN OPERATION The accessory fan is wired in series with a speed control switch and a temperature sensor switch. Set the speed control to an "ON" position and light the heater. The temperature sensor switch will automatically start the fan when the switch warms up—and stop the fan when it cools down. You can manually stop the fan by turning the speed control switch to "OFF". See Figure 31 for fan wiring diagram. 3.
3.1 REMOVAL OF COVERS FOR SERVICING A. Control Compartment Door • Rotate the lower door down to access the gas controls. B. Dress Guard and Glass Door 2. PILOT ASSEMBLY/IGNITION SYSTEM • Remove the log set, log grate, metal base pan and burner. • Disconnect the gas supply tube from the back of the gas valve and the thermocouple from the interruptor block. • Lift the front dress guard up and out away from the appliance side surrounds. Replace the dress guard when servicing is complete.
3.5 MAINTENANCE TASKS Inspect Doors Maintenance Tasks 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to airflow . 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal and its condition. 2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat. 3. Confirm there is no damage to glass or glass frame. Replace as necessary.
3.6 TROUBLESHOOTING With proper installation and maintenance, your new Gas Heater should provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. Electronic Ignition System Symptom Possible Causes Corrective Actions 1. No transmission, motor does not turn. a. Receiver must learn new code.
Electronic Ignition System - (continued) Symptom 10. Glass soots. Possible Causes Corrective Actions a. Flame impingement on Adjust the log set so that the flame does not impinge on it. logs. b. Improper venturi setting. Adjust the air shutter at the base of the burner. 11. Flame burns blue and lifts off burner. c. Debris around venturi. Inspect the opening at the base of the burner. It is imperative that NO material be placed in this opening. a. Insufficient oxygen being supplied. 1.
SL-550TRSI-AUE Service Parts Beginning Manufacturing Date: 6/06 Ending Manufacturing Date: ______ (NG, LP) Exploded Parts Diagram 16 32 31 20 33 5 38 34 2 17 37 40 3 35 39 36 1 19 12 4 6 7 18 14 11 9 21 22 Log set assembly 23 25 8 10 13 15 29 24 27 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
SL-550TRSI-AUE Service Parts List IMPORTANT: When ordering, supply serial and model numbers to ensure correct service parts.
LIMITED 10 YEAR WARRANTY HEAT & GLO, a brand of Hearth & Home Technologies Inc. In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.
For Service or Replacement Parts Contact: Melbourne Jetmaster 444 Swan Street Richmond 3121 (03) 9429-5573 Perth Fireplace Corner 277 Lord Street East Perth 6000 (08) 9228-2600 Sydney Jetmaster 10 Martin Avenue Arncliff 2205 (02) 9597-7222 40 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
