TEST 1.0 - 3.0 ppm pH 7.2 - 7.8 Alkalinity 80 - 120 ppm Monthly Weekly Free Chlorine Salt Quarterly IDEAL RANGE ADJUSTMENT REQUIRED Raise desired output % to increase, lower desired output % to decrease -OR- increase or decrease pump filtration time. Aqua Plus 16v Automation and Chlorination Too high - add muriatic acid Too low - add soda ash. Add baking soda to increase. Add acid as required to decrease. 2700 - 3400 ppm Add salt as required to increase.
LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of one (1) year.
Table of Contents 47 System Overview Block Diagram....................................................................... Automation............................................................................. Chlorination............................................................................ Default Display...................................................................... 1 2 2 2 Manual System Operation Output Names........................................................................
System Overview The Hayward Aqua Plus 16v is a multifunction pool controller used to fully manage your pool/spa system. The Aqua Plus 16v can control pumps, valves, lighting, heaters, and chlorination. Although the Aqua Plus 16v is easy to use, it is important to completely read through this operating manual before attempting to operate the control. G Optional Wireless Spaside Remote POOL LDLINE C O N TRO LS I NC .
Chlorination With the use of the included Turbo Cell and flow switch, the Aqua Plus 16v is also an automatic chlorine generation system for pool and/or spa sanitization. If enabled (see Configuration Menu), this operation requires a low concentration of salt (sodium chloride) in the pool/spa water. The Aqua Plus 16v automatically converts the salt into free chlorine which kills bacteria and algae in the pool/spa. Chlorine will revert back to sodium chloride after killing bacteria.
Manual System Operation While the main objective of the Aqua Plus 16v is to automate the operation of your pool/spa system, there may be certain times when you want to override the automatic operation and control the equipment manually. To operate the pool equipment manually while keeping the automation active, push the corresponding button on the remote keypad or one of the remote controls.
Instant Salt 3200 PPM (+=save) Press to load the “Instant Salt” into the averaged salt display Move to previous/next menu item This display will be shown only if the chlorinator is enabled. This display shows “Instant Salt” or “Instant Minerals” (if Chlor. Config. is set for “Display Minerals”). The “Instant Salt” is calculated based on the voltage, current (amps), and water temperature at the cell. This is different than the “average salt” value which is displayed as part of the default menu.
VSP Relay: This selection is used to configure a Lights/Aux output to supply power and control a Hayward Variable Speed pump (VSP). Pool/Spa Valves Pool-only or Spa-only systems: The POOL/SPA/SPILLOVER button has no function. Standard Pool and Spa systems without spa spillover: In pool-only mode (“POOL” LED illuminated), press the “POOL/SPA/SPILLOVER” button to switch to spa-only operation (“SPA” LED illuminated). Pressing the “POOL/SPA/SPILLOVER” button again will switch back to pool-only.
• Low Volts -- If the chlorinator cell voltage is too low. Automatic System Operation • No Cell Power -- If no chlorinator cell power is detected on the printed circuit board. • Chk Flow Switch -- If the flow switch input is invalid. • Cell Power Error -- If a chlorinator cell power error is detected on the printed circuit board. • No Flow-Filter Pump -- If the filter pump is on and the flow switch indicates no flow for 15 minutes or more.
Programming Menu Flowchart default menu settings menu day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 temperature pool heater1 temperature spa heater2 temperature pool heater2 temperatu
System Maintenance To maintain maximum performance, it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter. The Aqua Plus 16v will remind you to do this by displaying the message “Inspect/Clean Cell” after approximately 500 hours of operation. The Aqua Plus 16v electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. In most cases this self cleaning action will keep the cell working at optimum efficiency.
1.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 80 ppm (1.5) 3.3 3.2 (1.4) (1.3) 3.0 2.8 (1.3) (1.2) 2.7 2.5 (1.2) (1.1) 2.3 2.2 2.0 (1.0) (.77) 1.7 1.5 (.68) (.64) 1.4 1.2 (.54) 0.8 (.54) 0.7 70 ppm (.45) 1.0 (.82) (.91) (2.0) (1.8) (1.7) (1.5) (1.4) (1.2) (1.1) (.91) (1.1) (.91) (.45) 6.7 (3.0) (2.6) (2.4) (2.3) (2.1) 4.3 4.0 4.7 (3.2) (2.9) (2.7) 3.7 (2.5) (2.3) 3.3 3.0 (2.0) (1.8) 2.7 2.3 (1.6) 1.7 1.3 (1.4) (1.6) (1.4) 60 ppm 2.5 2.
Dilute Dilute Dilute Adjust the desired chlorinator output for spa (0,1,2,3...9,10,15,20...95,100%) Move to previous/next menu item This setting will appear only if the chlorinator function is enabled and system has been setup for “spa only” or “pool and spa-std”. If an AQL-CHEM is being used, super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing (see AQL-CHEM manual). It will determine the chlorinator output when the system is operating in spa-only mode.
Set Day and Time Wednesday 10:37P 10:37P Set Day and Time Wednesday 37 Set Day and Time Wednesday 10: P Adjust the current day of the week Move to hours setting Adjust the current hour (including AM/PM if applicable) Move to minutes setting Adjust the current minute Move to previous/next menu item Use this function to set the current day of the week and time. These values are used for all the automatic timeclock functions of the Aqua Plus 16v and are also displayed as part of the default menu.
Chlorinator Operation / Water Chemistry General Water Chemistry Confirm Change: + to proceed Salt is required only if you are using the chlorinator features on the Aqua Plus 16v Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Plus 16v configuration menu for information on enabling/disabling the chlorinator (see page 17).
or SetFilter Day and T2-all Time Wednesday 8:30A to 4:00P 10:37P Adjust time setting Move between start and stop times & to previous/next menu item Filter T2-wkend 8:30A to 4:00P Adjust time setting Move between start and stop times & to previous/next menu item Filter T2-wkday 8:30A to 4:00P Adjust time setting Move between start and stop times & to previous/next menu item For one speed pumps, this is the second filter timeclock.
Quick “How To” Guide Operate the Spa—Manually or 1. Press the “Pool/Spa” button to go to “spa-only” operation (“SPA” LED illuminated). In some cases, this may take more than one press of the button. 2. If the filter pump is not already on, press the “FILTER” button to turn it on.
NOTE: The configurations for Valve3 and Valve4 are identical. However, if Heater2 was enabled, then the Valve4 configuration will not appear (a single relay is used to implement either the Heater2 function or the Valve4 function--it can not do both).
A table of functions and their corresponding control parameters are listed below. if AQL-SS-D is connected Digital Spa Config.
Group – the valve operates when the Group function is initiated and shuts off when the Group function is terminated. See valve3 Group section for operation information for the Group function. Super Chlorinate The Aqua Plus 16v can be programmed to Super Chlorinate the pool or spa while running a group command. When the Group starts, the Super Chlorinate cycle will begin. Super Chlorinate will continue until the preset time expires (see Timers Menu/Super Chlorinate Hours) or until the Group turns off.
NOTE: The configuration for Valve3 and Valve4 are identical. However, if Heater2 was enabled, then the Valve4 configuration will not appear (a single relay is used to implement either the Heater2 function or the Valve4 function--it can not do both). For PS-16, see aux logic on page 27 for control of Valves7, 8, 9 and 10. Valve3 Config.
position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. Filter Operation If “Spa Spillover” is selected, the Aqua Plus 16v will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the superchlorinate function is turned on.
Aux1 Name The Aqua Plus 16v allows you to assign any one of a number of names (e.g. “Cleaner Pump, Waterfall, Gazebo Light, etc.) to each of the aux outputs control function. This will make the Aqua Plus 16v much more user friendly to the homeowner when they want to turn various aux equipment on or off or program the timeclocks.
if “Pool & Spa Dual” is selected Spa Filter Config.
Lights Function Although designated as the “Lights” output, the function of the lights relay is similar to the Aux relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection are not applicable and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.
For a Pool/Spa Setup selection of “Pool Only”, “Spa Only” or “Pool and Spa-Std”, Heater1 and/or Heater2 will keep the filter pump running. For “Pool and Spa-Dual”, Heater1 will keep the spa filter running and Heater2 will keep the pool filter running. Allow Low Speed This menu only appears if the filter is configured for 2-speed operation. During default operation, high speed mode is used whenever the heater is on. If Allow Low Speed is enabled, low speed will be allowed even if the heater is on.
For a Pool/Spa Setup selection of “Pool Only”, “Spa Only” or “Pool and Spa-Std”, Heater1 and/or Heater2 will keep the filter pump running. For “Pool and Spa-Dual”, Heater1 will keep the spa filter running and Heater2 will keep the pool filter running. Allow Low Speed This menu only appears if the filter is configured for 2-speed operation. During default operation, high speed mode is used whenever the heater is on. If Allow Low Speed is enabled, low speed will be allowed even if the heater is on.
Lights Function Although designated as the “Lights” output, the function of the lights relay is similar to the Aux relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection are not applicable and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.
if “Pool & Spa Dual” is selected Spa Filter Config.
Aux1 Name The Aqua Plus 16v allows you to assign any one of a number of names (e.g. “Cleaner Pump, Waterfall, Gazebo Light, etc.) to each of the aux outputs control function. This will make the Aqua Plus 16v much more user friendly to the homeowner when they want to turn various aux equipment on or off or program the timeclocks.
position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. Filter Operation If “Spa Spillover” is selected, the Aqua Plus 16v will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the superchlorinate function is turned on.
NOTE: The configuration for Valve3 and Valve4 are identical. However, if Heater2 was enabled, then the Valve4 configuration will not appear (a single relay is used to implement either the Heater2 function or the Valve4 function--it can not do both). For PS-16, see aux logic on page 27 for control of Valves7, 8, 9 and 10. Valve3 Config.
Group – the valve operates when the Group function is initiated and shuts off when the Group function is terminated. See valve3 Group section for operation information for the Group function. Super Chlorinate The Aqua Plus 16v can be programmed to Super Chlorinate the pool or spa while running a group command. When the Group starts, the Super Chlorinate cycle will begin. Super Chlorinate will continue until the preset time expires (see Timers Menu/Super Chlorinate Hours) or until the Group turns off.
A table of functions and their corresponding control parameters are listed below. if AQL-SS-D is connected Digital Spa Config.
NOTE: The configurations for Valve3 and Valve4 are identical. However, if Heater2 was enabled, then the Valve4 configuration will not appear (a single relay is used to implement either the Heater2 function or the Valve4 function--it can not do both).
Quick “How To” Guide Operate the Spa—Manually or 1. Press the “Pool/Spa” button to go to “spa-only” operation (“SPA” LED illuminated). In some cases, this may take more than one press of the button. 2. If the filter pump is not already on, press the “FILTER” button to turn it on.
or SetFilter Day and T2-all Time Wednesday 8:30A to 4:00P 10:37P Adjust time setting Move between start and stop times & to previous/next menu item Filter T2-wkend 8:30A to 4:00P Adjust time setting Move between start and stop times & to previous/next menu item Filter T2-wkday 8:30A to 4:00P Adjust time setting Move between start and stop times & to previous/next menu item For one speed pumps, this is the second filter timeclock.
Chlorinator Operation / Water Chemistry General Water Chemistry Confirm Change: + to proceed Salt is required only if you are using the chlorinator features on the Aqua Plus 16v Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Plus 16v configuration menu for information on enabling/disabling the chlorinator (see page 17).
Set Day and Time Wednesday 10:37P 10:37P Set Day and Time Wednesday 37 Set Day and Time Wednesday 10: P Adjust the current day of the week Move to hours setting Adjust the current hour (including AM/PM if applicable) Move to minutes setting Adjust the current minute Move to previous/next menu item Use this function to set the current day of the week and time. These values are used for all the automatic timeclock functions of the Aqua Plus 16v and are also displayed as part of the default menu.
Dilute Dilute Dilute Adjust the desired chlorinator output for spa (0,1,2,3...9,10,15,20...95,100%) Move to previous/next menu item This setting will appear only if the chlorinator function is enabled and system has been setup for “spa only” or “pool and spa-std”. If an AQL-CHEM is being used, super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing (see AQL-CHEM manual). It will determine the chlorinator output when the system is operating in spa-only mode.
1.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 80 ppm (1.5) 3.3 3.2 (1.4) (1.3) 3.0 2.8 (1.3) (1.2) 2.7 2.5 (1.2) (1.1) 2.3 2.2 2.0 (1.0) (.77) 1.7 1.5 (.68) (.64) 1.4 1.2 (.54) 0.8 (.54) 0.7 70 ppm (.45) 1.0 (.82) (.91) (2.0) (1.8) (1.7) (1.5) (1.4) (1.2) (1.1) (.91) (1.1) (.91) (.45) 6.7 (3.0) (2.6) (2.4) (2.3) (2.1) 4.3 4.0 4.7 (3.2) (2.9) (2.7) 3.7 (2.5) (2.3) 3.3 3.0 (2.0) (1.8) 2.7 2.3 (1.6) 1.7 1.3 (1.4) (1.6) (1.4) 60 ppm 2.5 2.
System Maintenance To maintain maximum performance, it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter. The Aqua Plus 16v will remind you to do this by displaying the message “Inspect/Clean Cell” after approximately 500 hours of operation. The Aqua Plus 16v electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. In most cases this self cleaning action will keep the cell working at optimum efficiency.
Programming Menu Flowchart default menu settings menu day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 temperature pool heater1 temperature spa heater2 temperature pool heater2 temperatu
• Low Volts -- If the chlorinator cell voltage is too low. Automatic System Operation • No Cell Power -- If no chlorinator cell power is detected on the printed circuit board. • Chk Flow Switch -- If the flow switch input is invalid. • Cell Power Error -- If a chlorinator cell power error is detected on the printed circuit board. • No Flow-Filter Pump -- If the filter pump is on and the flow switch indicates no flow for 15 minutes or more.
VSP Relay: This selection is used to configure a Lights/Aux output to supply power and control a Hayward Variable Speed pump (VSP). Pool/Spa Valves Pool-only or Spa-only systems: The POOL/SPA/SPILLOVER button has no function. Standard Pool and Spa systems without spa spillover: In pool-only mode (“POOL” LED illuminated), press the “POOL/SPA/SPILLOVER” button to switch to spa-only operation (“SPA” LED illuminated). Pressing the “POOL/SPA/SPILLOVER” button again will switch back to pool-only.
Instant Salt 3200 PPM (+=save) Press to load the “Instant Salt” into the averaged salt display Move to previous/next menu item This display will be shown only if the chlorinator is enabled. This display shows “Instant Salt” or “Instant Minerals” (if Chlor. Config. is set for “Display Minerals”). The “Instant Salt” is calculated based on the voltage, current (amps), and water temperature at the cell. This is different than the “average salt” value which is displayed as part of the default menu.
Manual System Operation While the main objective of the Aqua Plus 16v is to automate the operation of your pool/spa system, there may be certain times when you want to override the automatic operation and control the equipment manually. To operate the pool equipment manually while keeping the automation active, push the corresponding button on the remote keypad or one of the remote controls.
Chlorination With the use of the included Turbo Cell and flow switch, the Aqua Plus 16v is also an automatic chlorine generation system for pool and/or spa sanitization. If enabled (see Configuration Menu), this operation requires a low concentration of salt (sodium chloride) in the pool/spa water. The Aqua Plus 16v automatically converts the salt into free chlorine which kills bacteria and algae in the pool/spa. Chlorine will revert back to sodium chloride after killing bacteria.
System Overview The Hayward Aqua Plus 16v is a multifunction pool controller used to fully manage your pool/spa system. The Aqua Plus 16v can control pumps, valves, lighting, heaters, and chlorination. Although the Aqua Plus 16v is easy to use, it is important to completely read through this operating manual before attempting to operate the control. G Optional Wireless Spaside Remote POOL LDLINE C O N TRO LS I NC .
Table of Contents 47 System Overview Block Diagram....................................................................... Automation............................................................................. Chlorination............................................................................ Default Display...................................................................... 1 2 2 2 Manual System Operation Output Names........................................................................
LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of one (1) year.
TEST 1.0 - 3.0 ppm pH 7.2 - 7.8 Alkalinity 80 - 120 ppm Monthly Weekly Free Chlorine Salt Quarterly IDEAL RANGE ADJUSTMENT REQUIRED Raise desired output % to increase, lower desired output % to decrease -OR- increase or decrease pump filtration time. Aqua Plus 16v Automation and Chlorination Too high - add muriatic acid Too low - add soda ash. Add baking soda to increase. Add acid as required to decrease. 2700 - 3400 ppm Add salt as required to increase.