Introduction Table of Contents Warranty OPERATION, MAINTENANCE AND SERVICE MANUAL January 1999 Operation MODEL 100K-ALS Specification Ordering Installation Instructions Sheet HAWKJAW Maintenance & Repair Drawings 1245 East 23rd Street Long Beach, CA 9080 Phone: 562-424-0709 Fax: 562-490-9959 Trouble Shooting HAWK INDUSTRIES, INC.
Introduction Hawk's design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy to maintain. Hawk has designed the HawkJaw with this same simple formula. FEATURES The HawkJaw 100K-ALS is a hanging unit that will spin, make up and break out drill pipe. It is revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds or less. A patented self-energized grip system provides consistent torque values to the drill string.
Table of Contents 2 3 6 7 8 9 9 9 10 11 12 13 14 Operation Start-up Procedure Adjust for Make Up Adjusting the Wrenches Adjusting the Spinner Position for Make Up Setting Make Up Torque Make Up Adjust for Break Out Adjusting the Wrenches Adjusting the Spinner Position for Break Out Break Out 17 17 18 18 19 20 22 23 24 24 25 26 28 Maintenance & Repair Wrench Maintenance Die Pivot Blocks Wrench Hook Wrench Nut Hook Pivot Bearing Cap Grip Cylinder Pivot Points Torque Cylinder Pivot Points Tilt Cylinder Pivo
Table of Contents (cont.
Table of Contents (cont.
Warranty STANDARD WARRANTY AND FIELD SERVICE It is important to Hawk Industries to provide all HawkJaw 100K-ALS users with the best tool possible along with the highest degree of dependability and satisfaction. Because of this, we offer the following warranty. Your HawkJaw 100K-ALS must be free of material and workmanship defects for a period of six months from the date of shipping.
Specification Sheet DIMENSIONS Specification Sheet DEPTH: 58 in. WIDTH: 50 in. HEIGHT: 100 in. PERFORMANCE AND POWER REQUIREMENTS TORQUE: MAXIMUM PIPE ROTATION: WRENCH SIZE RANGE: SPINNER SIZE RANGE: 100,000 ft. lbs. 50 degrees 4" __ 9 1/2" OD tool joints 3" __ 9 1/2" OD tube AIR POWER SOURCE: HYDRAULIC POWER SOURCE: HYDRAULIC POWER SOURCE TYPE: 100 psi @ 2-10 cfm 2,600 psi @ 20-35 gpm Closed Center System WEIGHT: 3,700 lbs.
Ordering Instructions All parts must be ordered by giving the quantity required, the full part number as listed in this manual under Part #, the unit serial number, the model number and part name.
Hanging Cable Location 1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer the hanging cable, the easier the HawkJaw is to move on and off the drill pipe. 2. Locate the cable hang point as high above the center of the rotary table as possible. The cable must hang within 2'-3' ft. of the rotary table center. NOTE The hanging cable must permit the HawkJaw to move from the drill pipe connection to the mouse hole connection to the HawkJaw rest position (3'- 5' ft.
Hanging Cable Requirements 1. 5/8" diameter steel cable. 2. Appropriate hanging cable hardware for 5/8" diameter steel cable. 3. Enough cable length to suspend the Hanger Eye (HE) 20' ft. above the rig floor. 4. Enough cable length to allow the HawkJaw to rest on the rig floor 3'- 5' ft. away from the rotary table with the lift cylinder completely stroked out. The lift cylinder is 13' ft. long when completely stroked out.
Hydraulic Requirements MQD Pressure FQD Tank WARNING The HawkJaw is a closed center system which must have a pressure compensated volume controlled power unit. If the only available hydraulic power unit is constant volume, then a Hawk supplied hydraulic converter kit (Part # 061-J80) is required. Running the HawkJaw with a constant volume hydraulic power unit may result in bodily injury and will cause damage to the HawkJaw and to the hydraulic power unit.
Air Requirements 1. Clean, dry air at 100 psi @ a negligible volume. 2. On-board auto-dump air filter (Part # 061-A22). Initial on-board filter (OF) supplied with the HawkJaw. 3. Auto-dump air filter (Part # 061-J29) located between the air source and the HawkJaw air supply line (A). Initial inline filter supplied with the HawkJaw. 4. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection.
Raise/Lower Cylinder Hook - Up 1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring (SR) to the Raise/ Lower cylinder (C). 2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder Cap side Bolt (B). 3. Connect the Hanger Swivel (HS) to the hanging cable. 4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses.
Winch Hook - Up 1. Connect the air power source with the Air (A) line. 2. Make sure the hydraulic reservoir is full. 3. Connect the hydraulic Pressure (P) and Tank (T) lines. The Pressure line (P) Quick Disconnect is male. 4. Make sure the "E" stop (E) is pulled out. 5. Check for hydraulic leaks. If leaks occur, see Trouble Shooting, p. 68. 6. With the exception of the hooks retracting, no motion should occur. If any other parts on the HawkJaw move, see Trouble Shooting, p. 68-73. Continued on next page.
Winch Hook - Up (cont.) 7. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 8. Use Raise (R) to raise the HawkJaw 1'- 2' ft. off the rig floor. 9. Use the Control Handles (CH) on both Control Panels and Raise (R) and Lower (L) to position the HawkJaw middle wrench (MW) near the drill pipe shoulder (S) location. SR LTS Continued on next page.
Winch Hook - Up (cont.) 10. Disengage the Winch Clutch (C). Spool out enough line to anchor the Winch Tie-Back Hook (H) to a structural point on the derrick. 11. Anchor the Winch Tie-Back Hook (H) to a structural point on the derrick. Make sure there is enough slack in the line to enable the HawkJaw to move onto the drill pipe connection. 12. Engage the Winch Clutch (C). 13. Use Winch Off (WOff) to pull the HawkJaw 3' to 5' ft. away from the wellbore.
Start-up Procedure 1. Connect the air power source with the Air (A) line. 2. Make sure the hydraulic reservoir is full. 3. Make sure the hydraulic Pressure (P) and Tank (T) lines are connected. The Pressure line (P) Quick Disconnect is male. 4. Make sure the "E" stop (E) is pulled out. 5. Check for hydraulic leaks. If leaks occur, see Trouble Shooting, p. 68. 6. With the exception of the hooks retracting, no motion should occur. If any other parts on the HawkJaw move, see Trouble Shooting, p. 68-73.
Adjust for Make Up Adjusting the Wrenches MN TN Tools Required OD calipers, 1 1/4" wrench 1. Measure the tool joint with OD calipers. 2. Use the 1 1/4" wrench to adjust the Pointer (P) on the Pipe stop index (PI) to the OD tool joint size. Its always better to adjust the pointer 1/4" larger than the measured diameter of the tool joint. 3. For safety, adjust the Bottom wrench nut (BN) 1" larger than the Top wrench nut (TN) and Middle wrench nut (MN). 4.
Adjust for Make Up AB Adjusting the Spinner Tools Required OD calipers, 1 1/2" wrench 1. Measure the drill pipe tube with OD calipers. 2. Tube Size Use 9 1/2" Eighth Hole (8H) 8" 7" 6" 5 1/2" 4 1/2"- 5 1/2" 3 1/2"- 4" Seventh Hole Sixth Hole Fifth Hole Fourth Hole Third Hole Second Hole (7H) (6H) (5H) (4H) (3H) (2H) 2 7/8" First Hole (1H) D 3. Use the 1 1/2" wrench to remove the two Adjust bolts (AB). 4. Slide the whole Drive unit (D) forward or backward to the appropriate holes. 5.
Position for Make Up 1. Stab the drill stand. 2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 3. Push and hold down Winch On (WOn) to move the HawkJaw onto the drill pipe connection. 4. Use Raise (R) and Lower (L) to center the Top wrench dies (TD) and the Middle wrench dies (MD) between the shoulder (S). 5. Keep the Middle wrench dies (MD) away from the Hard banding (HB). 6. Keep the Top wrench dies (TD) and Middle wrench dies (MD) away from the shoulder (S).
Position for Make Up (cont.) NOTE TW MW WOff BW PS BT TT R Operation 7. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipe stop. 8. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward, use the Top Tilt (TT) button or the Bottom Tilt (BT) button to level the wrenches. Center the level bubble (LB). 9.
Setting Make Up Torque 1. Follow the steps on pages 17-21. 2. Turn the Selector Switch (SS) to Make. 3. Use the Red needle adjust (RNA) to rotate the Torque gauge red needle (RN) to the desired torque. 4. Rotate the Torque Set knob (K) counter- clockwise as far as the Torque Set knob (K) will turn. 5. Press and hold Spin (S) until the stand rotates down to the shoulder. 6. Release Spin (S). Immediately press and hold Grip (G). 7. While holding down Grip (G), press and hold Torque (T).
Make Up 1. Follow the steps on pages 17-22. 2. Make sure the Torque gauge red needle (RN) is dialed to the desired torque. 3. Push and hold down Spin (S) until the stand rotates down to the shoulder. 4. Release Spin (S). Immediately push and hold down Grip (G). 5. Push and hold down Torque (T). 6. Watch the Torque gauge needle (TN). *See note below 7. When the Torque gauge needle rises above and settles at the desired torque, release both Torque (T) and Grip (G) at the same time. 8.
Adjust for Break Out Adjusting the Wrenches MN TN Tools Required OD calipers, 1 1/4" wrench 1. Measure the tool joint with OD calipers. 2. Use the 1 1/4" wrench to adjust the Pointer (P) on the Pipe stop index (PI) to the OD tool joint size. Its always better to adjust the pointer 1/4" larger than the measured diameter of the tool joint. 3. For safety, adjust the Top wrench nut (TN) 1" larger than the Middle wrench nut (MN) and the Bottom wrench nut (BN). 4.
Adjust for Break Out AB Adjusting the Spinner Tools Required OD calipers, 1 1/2" wrench 1. Measure the drill pipe tube with OD calipers. 2. Tube Size Use 9 1/2" Eighth Hole (8H) 8" 7" 6" 5 1/2" 4 1/2"- 5 1/2" 3 1/2"- 4" Seventh Hole Sixth Hole Fifth Hole Fourth Hole Third Hole Second Hole (7H) (6H) (5H) (4H) (3H) (2H) 2 7/8" First Hole (1H) 3. Use the 1 1/2" wrench to remove the two Adjust bolts (AB). 4. Slide the whole Drive unit (D) forward or backward to the appropriate holes. 5.
Position for Break Out 1. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 2. Push and hold down Winch On (WOn) to move the HawkJaw onto the drill pipe connection. 3. Use Raise (R) and Lower (L) to center the Middle wrench dies (MD) and the Bottom wrench dies (BD) between the shoulder (S). 4. Keep the Bottom wrench dies (BD) away from the Hard banding (HB). 5. Keep the Middle wrench dies (MD) and Bottom wrench dies (BD) away from the shoulder (S). LTS SR S MD Continued on next page.
Position for Break Out (cont.) NOTE TW MW WOff BW PS BT TT R Operation 6. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipe stop. 7. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward, use the Top Tilt (TT) button or the Bottom Tilt (BT) button to level the wrenches. Center the level bubble (LB). 8.
Break Out 1. Follow the steps on pages 17, 2427. 2. Turn the Selector Switch (SS) to Break Out. 3. Push and hold down Grip (G). 4. Push and hold down Torque (T). 5. When break out occurs, release both Grip (G) and Torque (T). at the same time. 6. Push and hold down Spin (S) until the stand pops out of the connection. Release Spin (S). If the stand will not spin, release Spin (S). Repeat Steps 3-7. 7. Push and hold down Winch Off (WOff) to pull the HawkJaw off the drill pipe connection.
Notes Operation Operation 29
Notes 30 Maintenance & Repair
Wrench Maintenance Grease Once per Trip D1 TW D2 Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. MW BW Die Pivot Blocks Maintenance & Repair 1.
Wrench Maintenance Grease Once per Week, Minimum NS T Wrench Hook 1. Surface grease the hook thread (T) on the top wrench, middle wrench, and bottom wrench. 2. Rotate the wrench nut (N) on the top wrench, middle wrench, and bottom wrench to spread grease on the full thread area. Wrench Nut H1 1. Surface grease the wrench nut surface (NS) on the top wrench, middle wrench, and bottom wrench. Hook Pivot Bearing Cap 1.
Wrench Maintenance Grease Once per Week, Minimum G1 Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. G2 Grip Cylinder Pivot Points T1 TC1 TC2 T3 Maintenance & Repair 1.
Wrench Maintenance Grease Once per Week, Minimum MP1 MP2 M1 MP3 Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. M2 E Mounting Arm Pivot Points 1.
Filter Maintenance Change Every 2 Months RB Initial Steps SC 1. Depress the Red button (RB) located under the See-through rubber weather cap (SC). 2. Operate the HawkJaw. 3. If the Red button pops up, proceed with Step 4. 4. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 5. Shut down the Hydraulic power unit. 6. Press the Grip button repeatedly to bleed hydraulic pressure. 7. Disconnect the Air power supply. 8. Push in the "E" stop. 9.
Filter Maintenance Change Every 2 Months CB Initial Steps FC 1. Disconnect the Air power supply. 2. Bleed Air Pressure. S Air Filters 1. Remove the two right Corner bolts (CB). 2. Slide out the Second stage filter cartridge (SC) and Star spacers (S). 3. Slide out the First stage filter cartridge (FC) and Star spacers (S). 4. Slide in the new First stage filter cartridge and Star spacers (S). 5. Slide in the new Second stage filter cartridge and Star spacers (S). 6.
Changing the Hook Dies Tools Required B 3/4" wrench, See Drawings p. 98, 100. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. DR D DH Hook Dies Maintenance & Repair 1.
Changing the Heel Dies Tools Required B 3/4" wrench, See Drawings p. 98, 100. RB Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. R D DR Top Wrench Heel Die 1.
Changing the Heel Dies (cont.) 7. Make sure the back and sides of the new Die are clean. 8. Grease the back of the new Die. 9. Insert the new Die into the Die Holder (DH) with the teeth of the Die facing out. 10. Replace the Top Die Retainer (DR). 11. Insert the Heel Die Pin (P). 12. Replace the Heel Die Rollers (R). 13. Replace the Roller Bushings (RB). 14. Use the 3/4" wrench to replace the Heel Die Roller Bolts (B) and Lock Washers.
Changing the Heel Dies (cont.) Tools Required B 3/4" wrench, See Drawings p. 100. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. RB R P D Middle Wrench Heel Die 1.
Changing the Heel Dies (cont.) 7. Make sure the back and sides of the new Die are clean. 8. Grease the back of the new Die. 9. Insert the new Die into the Die Holder (DH) with the teeth of the Die facing out. 10. Replace the Top Die Retainer (DR). 11. Insert the Heel Die Pin (P). 12. Replace the Roller Bushings (RB) and Heel Die Rollers (R). 13. Use the 3/4" wrench to replace the Heel Die Roller Bolts (B) and Lock Washers.
Changing the Heel Dies (cont.) Tools Required 3/4" wrench, See Drawings p. 98. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. Bottom Wrench Heel Die 1.
Changing the Heel Dies (cont.) 6. Grease the back of the new Die. 7. Insert the new Die into the Die Holder (DH) with the teeth of the Die facing out. 8. Replace the Top Die Retainer (DR). 9. Insert the Heel Die Pin (P). 10. Use the 3/4" wrench to replace the Heel Die Bolts (B) and Lock Washers.
Spinner Maintenance Grease Once per Week B Lubricant Required Chevron Pinion Grease Spray (Part # MS-SP), 7/16" wrench Chain 1. Connect the air and hydraulic power units to the HawkJaw. See Operation, p. 14. 2. Use the 7/16" wrench to remove the rubber Safety shield bolts (B). 3. Remove rubber Safety shield (S). 4. While spinning after break out, from the back of the spinner, apply spray to chain. 5. Replace rubber Safety shield (S). 6. Use the 7/16" wrench to replace the rubber Safety shield bolts (B).
Spinner Maintenance Grease Once per Month G1 G3 BC Tools Required Grease gun, 7/16" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly. 4. Disconnect the Air power supply. 5. Push in the "E" stop. 6. Assume that there is still a load on every actuator. Proceed with caution. G4 G2 Drive Roller Sprocket Bearings S Maintenance & Repair 1.
Spinner Maintenance Grease Once per Month SC1 SC2 Tools Required Grease gun Spinner Grip Cylinders 1. Pump grease fittings SC1-SC4. Chain Drive Shaft Bearing 1. Pump grease fitting CB1.
Spinner Maintenance Grease Once per Month ST1 ST2 Tools Required Grease gun Spinner Mount Sliding Tube 1. Pump grease fittings ST1-ST4. Spinner Mount Sliding Block 1. Pump grease fittings SB1. NOTE Consistent lubrication of the Spinner sliding tube and block increases performance and component life.
Spinner Maintenance Check Oil Level Once per Month RP Lubricant Required 85-90 weight gear oil SAE #AGMA5 Reducer Gear Box 1. Make sure the gear box oil level reaches the top pipe plug (RP). Winch Gear Box 1. Make sure the gear box oil level reaches the top pipe plug (WP). NOTE Consistent lubrication of the Spinner and Winch increases performance and component life.
Changing the Spinner Chain Tools Required SD 7/8" wrench, 7/16" wrench, Hammer, Needle-Nose Pliers Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6. Assume that there is still a load on every actuator. Proceed with caution. B S Chain 1.
Changing the Spinner Chain (cont.) 6. From the front of the unit, use the Needle-nose pliers to remove the Cotter pins (CP) in one of the Chain links. 7. Use the hammer to remove the Chain link pin (CLP). 8. Pull out the old chain. Make sure the chain does not catch on the Drive Sprocket (DS). 9. Feed the chain into the spinner behind the Drive Sprocket (DS) until both ends of the new chain meet at the Drive roller sprockets (DRS). 10.
Changing the Drive Rollers Tools Required E 3/4" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Press the Grip button repeatedly to bleed hydraulic pressure. 6. Push in the "E" stop (E). 7. Assume that there is still a load on every actuator. Proceed with caution.
Changing the Drive Rollers (cont.) 2. Use the 3/4" wrench to remove all Bearing Cap Bolts (47). 3. Remove the Bearing Caps (1) and Bearing Seals (29). 4. Slide out the Drive Roller Sprockets (2). 5. Remove the Drive Roller Snap Rings (27). 6. Remove the Drive Rollers (11) and Keys (9). 7. Slide on the new Drive Rollers and replace the Keys (9). 8. Replace the Drive Roller Snap Rings (27). 9. Slide in the Drive Roller Sprockets (2) . Make sure the "T" on each Drive Roller Sprocket faces up. 10.
Changing the Drive Roller Sprocket Bearings Tools Required E Four 1/4"-20 x 1 1/2" Hex Tap SS (Part # 999-805867), 7/16" wrench, 3/4" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6. Assume that there is still a load on every actuator. Proceed with caution.
Changing the Drive Roller Sprocket Bearings (cont.) 4. Use the 7/16" wrench to screw in the Hex Tap screws into the four small threaded holes in the top of the Bearing Caps (1). As the screws tighten, the bearing (25) is pushed out. Tighten the Hex Tap screws evenly, or the bearing (25) will tilt and lodge in the bearing cap (1). 5. Insert the new bearings into the Bearing Caps (1). 6. Replace the Bearing Caps (1) and Bearing Seals (29). 7. Use the 3/4" wrench to replace all Bearing Cap Bolts (47).
Changing All Other Spinner Parts 1. See Drawings, p. 104, 108, 144-146. Changing the Torque Cylinder Tools Required E 5/8" Allen wrench, 3/4" wrench, 1" wrench, 1 1/8" wrench, See Drawings, p. 98, 100. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. Torque Cylinder P G RC T Maintenance & Repair 1. Press and hold down Grip (G). 2.
Changing the Torque Cylinder (cont.) 5. Use the 1 1/8" wrench to slowly loosen the Cap side Hoses (CH1), (CH2). Check for fluid flow. Bleed any pressure. Disconnect the Cap side Hoses (CH1), (CH2). 6. Use the 1" wrench to slowly loosen the Rod side Hose (RH). Check for fluid flow. Bleed any pressure. Disconnect the Rod side Hose (RH). 7. Pull out the Torque Cylinder Safety Clip (SC). 8. Use the Torque Cylinder Safety Clip (SC) to pull out the Torque Cylinder Rod Pin (P). 9.
Changing the Torque Cylinder (cont.) TBH TMP TBA HH1 BB BMP HH Maintenance & Repair 14. Use air pressure or manual force to extend the new Torque Cylinder Rod to the length of the old Torque Cylinder Rod. 15. Place the Bottom Trunion Mount Plate (BMP) and Top Trunion Mount Plate (TMP) on the new Torque Cylinder. 16. Slide in the new Torque Cylinder. 17. Use the 1 1/8" wrench to replace the Bottom Torque Cylinder Mount Bolts (BB).
Changing the Torque Cylinder (cont.) 20. Use the 1" and 1 1/8" wrench to connect the Rod side Hose (RH) and the Cap side Hoses (CH1), (CH2). 21. Insert the Torque Cylinder Rod Pin (P). 22. Insert the Torque Cylinder Safety Clip (SC). 23. Make sure no bodily parts are in the retract path of the Torque Cylinder. Turn on the hydraulic power unit. Pull out the "E" stop. The Middle wrench will retract.
Changing the Grip Cylinders Tools Required E Two 11/16" wrenches, Two 1 1/2" wrenches Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6. Assume that there is still a load on every actuator. Proceed with caution. CH RH Top Grip Cylinder Maintenance & Repair 1.
Changing the Grip Cylinders (cont.) 3. Use the Two 1 1/2" wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 4. Use the 1 1/2" wrench to remove the Grip Cylinder Rod side Bolt (RB). 5. Slide out the Grip Cylinder (C). 6. Place the new Grip Cylinder into the Cap side Eye (CE) and Rod side Eye (RE). 7. Use the Two 1 1/2" wrenches to replace the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 8. Replace the Grip Cylinder Rod side Bolt (RB). Assemble with cotter pin. 9.
Changing the Grip Cylinders Tools Required E Two 11/16" wrenches, Two 1 1/2" wrenches Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Follow Steps 1-4 on p. 55. Middle Grip Cylinder RB C CH RH Maintenance & Repair 1. Use the Two 11/16" wrenches to slowly loosen the Rod side Hose (RH). Check for fluid flow. Bleed any pressure. Disconnect the Rod side Hose (RH). 2. Use the Two 11/16" wrenches to slowly loosen the Cap side Hose (CH).
Changing the Grip Cylinders (cont.) 6. Place the new Grip Cylinder into the Cap side Eye (CE) and Rod side Eye (RE). 7. Use the Two 1 1/2" wrenches to replace the Grip Cylinder Cap side Bolt (CB). 8. Replace the Grip Cylinder Rod side Bolt (RB). Assemble with cotter pin. 9. Use the Two 11/16" wrenches to connect the Cap side Hose (CH). 10. Use the Two 11/16" wrenches to connect the Rod side Hose (RH). 11. Make sure no bodily parts are in the retract path of the Torque Cylinder.
Changing the Grip Cylinders Tools Required E Two 11/16" wrenches, Two 1 1/2" wrenches Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6. Assume that there is still a load on every actuator. Proceed with caution. Bottom Grip Cylinder CH Maintenance & Repair 1.
Changing the Grip Cylinders (cont.) 3. Use the Two 1 1/2" wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 4. Use the 1 1/2" wrench to remove the Grip Cylinder Rod side Bolt (RB). 5. Slide out the Grip Cylinder (C). 6. Place the new Grip Cylinder into the Cap side Eye (CE) and Rod side Eye (RE). 7. Use the Two 1 1/2" wrenches to replace the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 8. Replace the Grip Cylinder Rod side Bolt (RB). 9.
Accessing the Main Hydraulic Block Fittings and Hoses Tools Required R E 7/8" wrench, See Drawings p. 124. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Use Raise (R) to raise the HawkJaw 6"-12" inches off the derrick floor. 3. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6.
Accessing the Air Logic System and Main Hydraulic Block Tools Required R E 7/8" wrench, See Drawings p. 126128. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Use Raise (R) to raise the HawkJaw 3"-5" inches off the derrick floor. 3. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6.
Accessing the Spinner Motor Sequence Valve Tools Required E 3/4" wrench, 3/16" Allen wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Push in the "E" stop (E). 6. Assume that there is still a load on every actuator. Proceed with caution.
Trouble Shooting Symptom Unit Does Not Push any button, and nothing Operate at happens. Remedy z Pull out the "E" stop button. See Operation, p. 17. z Check that the HawkJaw is getting at least 100 psi Start-up z air. Make sure the Pressure and Tank quick disconnects to the HawkJaw are securely tightened. See Operation, p. 17. z Check that the hydraulic filter element is not completely full of contaminants. If the red indicator button on the hydraulic filter body pops up, change the filter element.
Trouble Shooting Movement at Start-up Symptom One or more Grip cylinders extend. (cont.) Remedy z Push in the Grip button. Air should sound like it is being sharply inhaled. Release the button. Air (cont) should sound like it is being sharply exhaled. If these sounds do not occur, replace the Grip air z valve. See Drawings, p. 128, 130. Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic pressure. Access the main hydraulic block.
Trouble Shooting Movement at Start-up Symptom Spinner moves forward, the doors close and the spinner (cont) begins to spin. (cont.) Remedy z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. At start-up, no air should reach the hydraulic valve V1 at Port B. Push in the "E" stop button.
Trouble Shooting Movement at Start-up Symptom Torque Cylinder extends slowly. Remedy z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic (cont) pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. At start-up, no air should reach the hydraulic valve V1 at Port A. Push in the "E" stop button. Disconnect the Torque button blue air hose to Port A on the hydraulic valve V1.
Trouble Shooting Movement at Start-up Symptom Raise/Lower cylinder moves. (cont.) Remedy z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic (cont) pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. At start-up, no air should reach the Raise/Lower hydraulic valve VR/L at Port A or B. Push in the "E" stop button. Disconnect the black Raise air hose to Port B.
Trouble Shooting Movement at Start-up Symptom Tilt cylinder moves. (cont.) Remedy z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic (cont) pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. At start-up, no air should reach the Tilt hydraulic valve VF/B at Port A or B. Push in the "E" stop button. Disconnect the clear Tilt Forward air hose to Port B.
Trouble Shooting Symptom Remedy RaiseButton/ A loud hissing sound comes z Properly connect the air hoses within the Right Lower Button from the Raise or Lower button. control handle. See Drawings, p. 132, 128. (cont) Push in the Raise button or the Lower button, and nothing z z happens. Make sure the "E" stop is pulled out. If the Grip button is pushed in, the HawkJaw will not raise or lower. This feature is for safety. Make sure the Grip button is not pushed in.
Trouble Shooting Symptom Remedy RaiseButton/ Push in the Raise button or the z Make sure the hydraulic power unit is shut down. Lower Button Lower button, and nothing Press the Grip button repeatedly to bleed hydraulic (cont) happens. (cont.) pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings, p. 114. Check the Port VR/L sandwich valve H6 flow setting. No fluid will flow to the Raise/Lower cylinder if the flow setting is rotated clockwise to refusal.
Trouble Shooting Symptom Tilt Forward Push in the Tilt Forward or Button/ Tilt Tilt Back button, and the Back Button HawkJaw moves opposite the desired direction. Remedy z Properly connect the Tilt Cylinder Rod side and Cap side hoses to the Tilt Cylinder. See Drawings, p. z 124. Properly connect the Tilt Cylinder Rod side and Cap side hoses to the Main Hydraulic block. See Drawings, p. 124. z z Check that the Tilt Forward and Tilt Back air hoses are properly connected in the Left control handle.
Trouble Shooting Symptom Remedy Tilt Forward Push in the Tilt Forward or Backz Check that the Tilt Forward or Back button air Button/Tilt button, and nothing happens. valve works. Make sure the hydraulic power unit Back Button (cont.) (cont) is shut down. Press the Grip button repeatedly to bleed hydraulic pressure. Push in the button. Air should sound like it is being sharply inhaled. Release the button. Air should sound like it is being sharply exhaled.
Trouble Shooting Symptom Tilt Forward Push in the Tilt Forward or Remedy z Check that air is reaching the Tilt hydraulic valve Button/Tilt Back button, and nothing Back Button happens. (cont.) VF/B at Port B. Disconnect the Tilt Back clear air hose to the Tilt hydraulic valve VF/B Port B. To (cont) disconnect the air hose, push the hose and collet ring into the valve pilot port. While holding down the collet ring, pull out the Tilt Back clear air hose.
Trouble Shooting Spin Button (cont) Symptom For make up, the HawkJaw does not do the following: Remedy z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic 1. Middle wrench grips pipe. 2. Spinner operates. pressure. Check that the Spin button air valve works. Push in the button. Air should sound like it For break out, the HawkJaw does not do the following: is being sharply inhaled. Release the button. Air should sound like it is being sharply exhaled.
Trouble Shooting Spin Button (cont) Symptom In make mode, the HawkJaw does not do the following: Remedy z Determine which hydraulic valve to replace. Make sure the air hoses are connected to the hydraulic 1. Middle wrench grips pipe. 2. Spinner operates. valves V1 and V2. Place your fingers over the small vent where the valve body joins with the In break mode, the HawkJaw does not do the following: aluminum end cap on one end of the hydraulic valves V1 and V2 at Port B. Push in the Spin 1.
Trouble Shooting Grip Button (cont) Symptom Remedy In make mode, the Grip button z Check that the pump pressure compensator setting is pushed in. The HawkJaw is at 2500 psi. does not do the following: 1. Top wrench grips pipe. z 2. Middle wrench grips pipe. In break mode, the HawkJaw does not do the following: 1. Middle wrench grips pipe. Check that the hydraulic filter element is not completely full of contaminants.
Trouble Shooting Torque Button Symptom Remedy Push in the Torque button, and z Make sure the Selector switch is set correctly. the HawkJaw does not perform Make sure the correct wrenches are gripped on the as desired. Push in the Torque button, and nothing happens. pipe. For make up, see Operation, p. 20-23. For break out, see Operation, p. 26-28. z z Make sure the "E" stop is pulled out. The Grip button must be pushed in for the HawkJaw to torque.
Trouble Shooting Torque Button (cont) Symptom Remedy Push in the Torque button, and z Make sure the hydraulic power unit is shut down. Press the Grip button repeatedly to bleed hydraulic nothing happens. (cont.) pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. Check that air is reaching the hydraulic valves V1 and V2. The Torque blue air hose connects to Port A on the hydraulic valve V1. Disconnect the Torque button blue air hose from the hydraulic valve V1.
Trouble Shooting Symptom Remedy Torque Push in the Torque button, and z Determine which hydraulic valve to replace. Make sure the air hoses are connected to the hydraulic Button (cont) nothing happens.(cont.) valves V1 and V2. Place your fingers over the small vent where the valve body joins with the aluminum end cap on one end of the hydraulic valves V1 and V2 at Port A. Push in Grip, and press Torque. Your finger should feel a blast of air at each vent.
Trouble Shooting Spinner (cont.) Symptom Remedy The spinner will only spin out z Make sure the hydraulic power unit is shut down. regardless of the Selector switch Press the Grip button repeatedly to bleed hydraulic setting. pressure. Access the main hydraulic block. See Maintenance & Repair, p. 66, Drawings p. 114, 128. Check if air is reaching the Spin Make/Break hydraulic valve VM3. Push in the "E" stop button. Turn the Selector switch to Make.
Trouble Shooting Spinner Symptom Spinner pops off the drill pipe Remedy z The spinner is adjusted too small for the drill pipe Performance tube when the spinner rotates (cont) the pipe. Spinner Drive Rollers touch when the spinner clamps onto tube. Adjust the spinner to the correct pipe size. See Operate, p. 19, 25. z the drill pipe tube. Adjust the spinner to the next smaller pipe size. See Operate, p. 19, 25. If the Drive Rollers still touch, the chain is severely stretched. Replace the chain.
Trouble Shooting Symptom Remedy Spinner begins to spin before the Spinner motor sequence valve is located at Port H12 spinner doors close on the drill pipe tube. (Cont.) Spinner moves forward and the doors close on the pipe, but the on the main hydraulic block. See Maintenance & Repair, p. 67, Drawings, p. 114. z spinner does not spin. Use an allen wrench to rotate the Spinner motor sequence valve adjustment counter-clockwise until the doors close and the spinner begins to spin.
Trouble Shooting Symptom Remedy Spinner Drill pipe does not rotate down Performance to the shoulder, or Spinner z performance and speed not up to par. (cont.) heel die when breaking out drill pipe or the bottom wrench heel die holder win making up drill pipe. To do this first remove the quick release pin and slide out die. Make sure to grease the The filter element is clogged. Replace the z filter element. See Maintenance & Repair, p. 35. The air pressure is low.
Trouble Shooting HawkJaw Symptom HawkJaw performance and Remedy to see that they are securely tightened. A bad quick Performance speed not up to par. (cont.) (cont) disconnect can cause the Hawkjaw to mal-function. Replace the faulty connector. z z The air pressure is low. Increase the air pressure to the HawkJaw. See Installation, p. 12. The hydraulic pressure is low. Increase the hydraulic pressure.
Trouble Shooting Symptom HawkJaw HawkJaw performance and Performance speed not up to par. (cont.) Remedy flow with volume out of the Cap side fitting. Replace the seals. See Drawings, p. 108. Replace the (cont) cylinder if necessary. See Maintenance & Repair, p. 59-60. Repeat for the Middle Grip cylinder. See Drawings, p. 108. Replace the cylinder if necessary. See Maintenance & Repair, p. 61-62. Repeat for the Bottom Grip cylinder. See Drawings, p. 108. Replace the cylinder if necessary.
Trouble Shooting Symptom HawkJaw HawkJaw performance and Performance speed not up to par. (cont.) Remedy z There is a leak in the hydraulic system. Make sure the air supply hose to the HawkJaw is (cont) disconnected. Make sure the hydraulic power unit is on. Make sure no bodily parts are in the extension path of the cylinder rod. Check for Spinner grip cylinder cap side seal integrity. Slowly loosen the Spin Block Port SR fitting (Item 3 on p. 120). Check for fluid flow.
Trouble Shooting Hydraulic Fluid (cont) Symptom Remedy Hydraulic fluid heats up. (cont.) the HawkJaw or the pressure relief valve setting on the hydraulic power unit, the hydraulic fluid will heat up rapidly. z z There is a leak in the hydraulic system. See Trouble Shooting, p. 89-90.
Trouble Shooting Symptom Raise/Lower The Raise/Lower Cylinder Cylinder (cont) moves slower than usual, or the HawkJaw sinks while it Remedy z Check that the HawkJaw is getting at least 100 psi z air. Check that the pump pressure compensator z setting is at 2500 psi. Check that the hydraulic filter element is not hangs.(cont.) completely full of contaminants. If the red indicator button on the hydraulic filter body pops up, change z the filter element. See Filter Maintenance, p.35.
Trouble Shooting Raise/Lower Symptom The Raise/Lower Cylinder Cylinder moves... (con't) The Raise/Lower Cylinder moves at an undesired speed Remedy the Cap side leader hose. Replace the seals. See Drawings, p. 112. Replace the cylinder if necessary. See Drawings, p. 112, 142. z Push in the "E" stop button. Access the main hydraulic block. See Maintenance & Repair, p. 66,Drawings, p. 114. Use a 7/32" allen wrench to adjust the VR/L sandwich valve H6 flow settings at each end.
Trouble Shooting Winch (cont) Symptom Remedy Winch does not operate. (cont.) z Check that the HawkJaw is getting at least 100 psi z air. Check that the pump pressure compensator setting z is at 2500 psi. Check that the hydraulic filter element is not completely full of contaminants. If the red indicator button on the hydraulic filter body pops up, change z the filter element. See Filter Maintenance, p.35. Check that no hissing sound comes from the Winch On or Winch Off button.
Trouble Shooting Hydraulic Problems Symptom Remedy The hydraulic input hose to the z The pressure compensator setting on the power Hawkjaw wips when the unit is inactive. unit is conflicting with the relief valve setting on the power unit or the Hawkjaw. This usually means that the pressure compensator setting on the power unit is set too high (higher and too close to the relief valve setting of either the power unit or the Hawkjaw). If the pressure compensator setting on the power unit is 2500 psi.
Notes Trouble Shooting Troubleshooting 97
Wear Parts 20wear8 3/98 98 Drawings
Wear Parts Item 1 2 3 4 5 6 7 8 9 10 11 19 22 23 29 48 48A 49 50 51 52 53 54 56 56A 58 59A 61 65 67 68 69 70 71 72 73 77A 79 80 80A 80B 81 82 83 84 85 86 86A 87 87A 88 91 92 98 99 100 104 105 112 114 115 117 118 119 123 124 125 126 129 130 Part # 061-A22 061-A22B/C 061-Hl7 061-Hl7F 061-Hl7-RK 061-Hl8 061-Hl8-F 061-91074AO36 061-Hl8-RK 061-20218 061-91074A999* 999-806590 061-91074AO31 061-98381A627 999-806004 999-806627 999-806594-500 999-806551 999-807487 999-806628 061-20269 061-30084 061-20208-870 061-H2
Middle Wrench 20midwr6 3/98 100 Drawings
Middle Wrench Item 061-HI8 061-H18-F 061-HI8-F 061-HI8-RK 061-91074A036 061-20214-2A 999-806590 061-91074A031 061-98381A627 999-806004 999-806627 999-806594-500 999-806551 999-807487 061-20269 061-30084 061-20208-870 061-20270 061-20218 061-20234 061-91074A999* 061-20217 061-20002 999-806276 999-808413 061-91074A033 999-810703 999-810705 999-806377 061-20208A 061-20210 061-20212A 061-20194 061-20192B 061-20192-1 061-20213 061-20212-1 061-20078 061-20072 061-20198 999-809403 061-91074A027 999-806246 061-201
Old Pipe Stop Assembly 20pipst2 3/98 102 Drawings
Old Pipe Stop Assembly Item 1 2 52 53 93 94 95 96 97 98 99 99A 100 101 102 103 106 107 108 109 110 111 112 Part # 999-806311 061-91074A033 061-20214-3 999-806221 061-20053 061-20043 061-20067 061-20044 061-20066 999-809403 061-91074A027 061-20061 061-20050 061-20062 061-20069 061-20068 061-106 061-20070 999-807507 061-20041 999-810849 061-20060 961-RR-150-S Part Name Hex Bolt Lock Washer Set Hex Bolt Flex Lock Nut Shoulder Bolt Shock Donut Sleeve Bearing(Not shown) Pipe Stop Pointer Screw SS Lock Washe
Spinner 20spin2 3/98 104 Drawings
Spinner Item 1 2 ***3 4 *5 7 8 9 10 11 12 13 14 15 *16 17 19 **20 20A **21 21A 22 23 24 25 26 26A 27 29 *31 *32 *33 ****34 ****34A 34B 38 39 40 41 42 43 44 47 48 50 51 53 61 62 62A 63 64 65 66 67 68 69 70 71 73 74 75 76 77 78 79 80 81 Part # 031-24622 031-24623 031-24625 031-24635 031-24637 031-24641 031-24642 031-24643 031-24646 031-24649 031-24701 031-24702 031-25703 031-25710 061-91074A038 031-24722 061-98404A878 031-25CYL25-AS 061-*25CYL-AF 031-25CYL25-BS 061-*25CYL-BF 031-*24CYL25RK 031-24729 031-2465
Torque Cylinder Install 14ea. bellville springs as shown. Install "U" cup with top of "U" facing into cylinder. 20tqcyl3 10/97 106 Drawings Install "U" cup with top of "U" facing into cylinder.
Torque Cylinder Item 1 2 3 4 5 6 7 8 9 *10 *11 12 13 14 Part # 061-4H080 061-5C475 061-74483 061-20011 061-73225 061-J20-RK 061-R20087 061-30065 061-022S 061-30064 061-20238 999-805959 061-91074A030 061-LTW-RK Part Name Torque Cylinder Tube Assembly Torque Cylinder Rod Assembly Torque Cylinder Rod Head Torque Cylinder Lock Nut Torque Cylinder Piston Seal Kit Retainer Ring Body, Poppet Valve Belleville Spring Poppet Pin Poppet Seat Socket Head Cap Screw Lock Washer Set Low Torque Warning Poppet Seal Kit
Grip/Tilt Cylinder 20grpcyl 6/95 108 Drawings
Grip/Tilt Cylinder Item 1 2 3 4 5 6 7 Part # 061-4E550A 061-5A223A 061-73384 061-20010 061-74005 061-H18-RK 061-20027 Part Name Grip Cylinder Tube Assembly Grip Cylinder Rod Assembly Grip Cylinder Piston Grip Cylinder Lock Nut Grip Cylinder Rod Head Seal Kit Retainer Ring Quantity Per Unit 4 4 4 4 4 N/A 4 Drawings Drawings 109
Spinner Grip Cylinder Part # *25CYL25-A &-B Old Style Cylinder 20spncyl 3/98 110 Drawings
Spinner Grip Cylinder Item 1 *2 3 4 5 *6 *7 8 9 *10 *11 *12 13 Part # 031-70017 031-10022 031-5A049A 031-4E320A 031-4E319A 031-10041 031-10071 031-20031 031-73438 031-10004 031-10353 031-10029 031-20008 Part Name Piston U-Cup Seal Rod Assy. Tube Assy., Top Cyl. Tube Assy., Bottom Cyl. "O" Ring Seal Back-Up Seal Retainer Ring Head Wiper Seal Rod Seal "O" Ring Seal Lock Nut Quantity Per Unit 2 4 2 1 1 2 2 2 2 2 2 2 2 * These parts are available only in kit # 031-24CYL25RK.
Raise/Lower Cylinder **Replace piston nut cotter pin / dowel pin. Part # 061-H20 Old Style Cylinder Part # Item 1 2 3 4 5 *6 **7 *8 *9 *10 *11 12 13 14 *15 16 17 18 061-HPI1 061-HPI2 061-HPI3 061-HPI4 061-HPI5 061-HPI6 061-HPI7 061-HPI8 061-HPI9 061-HPI10 061-HPI11 061-HPI12 061-HPIG 061-HPIR 061-HPIW 061-HPIN Part Name Cylinder Head Cylinder Cap Rod Assy. ( #3 & #5 are one complete assy.) Cylinder Tube Assy. Piston ( #3 & #5 are one complete assy.
in kit #061-H20S-RK * These parts available only Arrow denotes the direction the seal should face. 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 7 8 9 Item * * * * * 061-2572-2 061-2572-3 061-2572-4 061-2572-5 061-2572-6 061-2572-7 061-2572-8 061-2572-9 Part # Part # 061-H20S ref. pp.
Main Hydraulic Block Assembly 20mnbk4 3/98 114 Drawings
Main Hydraulic Block Assembly Item Part # Change Quantity Per Unit N/A N/A N/A 1 3 3 2 2 2 Port Part Name *H1 *H2 *H3 H4 H5 H5A H6 H7 H8 061-H123 061-H123 061-H123 061-H4 061-H5 061-H5A 061-H6 061-H7 061-H8 Vertical/Tilt Manifold Main Manifold Grip Manifold Main Relief Valve Directional Valve Bolt Kit for Item H5 Sandwich Valve Sandwich Valve Directional Valve N/A N/A N/A VMR VR/L, VF/B N/A VR/L, VF/B VR/L, VF/B V1, V2 H9 H9A H10 H11 H12 H13 H21 H29 H30 H39 H123F 061-H9 061-H9A 061-H10 061-H11 06
Main Hydraulic Block Fittings 2 1 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 20 19 18 mainbf 6/95 116 Drawings
Main Hydraulic Block Fittings Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part # 999-2027021010 999-2062091010 999-206209810S 999-2062-8-8S 999-2062-8-8S 999-2062-8-8S 999-202702-66S 999-202702-66S 999-202702-66S 999-202702-66S 999-202702-66S 999-202702-66S 999-202702-66S 999-202702-88S 999-2062-8-8S 999-202702-44S 999-202702-44S 999-202702-88S 999-202702-44S 999-202702-44S Location Main Block Main Block Main Block Main Block Main Block Main Block Main Block Main Block Main Block Main Block
Spin Block Assembly 20spnbk1 3/97 118 Drawings
Spin Block Assembly Item H31 H33 H34 H35 H36 H45 Part # 061-H31 061-H33 061-H34 061-H35 061-H36 061-H45 Part Name Flow Control Check Valve Port Check Valve Port Sequence Valve Port Reducing Valve Port Needle Valve with Check Port V7 V3, V8 V4 V2 V1 V9 Quantity Per Unit 1 2 1 1 1 1 NOTE To adjust the Spinner move forward, close and open sequence: 1. Use a 5/32" allen wrench to rotate the Push cylinder pressure reducing valve at Port V1 counter-clockwise until refusal. 2.
Spin Block Hydraulic Fittings 2 1 6 3 4 5 120 Drawings 5A 7 8 9
Spin Block Hydraulic Fittings Item Part # 1 2 3 4 5 5A 6 999-202702-88S 999-202702-88S 999-202702-88S 999-202702-88S 999-202702-68S 999-2070-8-8S 061-H38RTFA Spin Block Spin Block Spin Block Spin Block Spin Block Spin Block Spin Block PCR PCP SR SP WT WT(bottom) RT Quantity Per Unit 4 4 4 4 1 1 Kit 7 8 9 999-2062-8-8S 999-206209-88S 999-2062-8-8S Spin Block Spin Block Spin Block SCP SCR PR3 8 1 8 Port Location NOTE To order a complete hydraulic fitting kit, use Part # 061-H38-FA.
All Other Hydraulic Fittings 1 Chec 6 4 7 8 13 9 13A 16 15 20 19 23 allother 6/97 122 Drawings 11
ck All Other Hydraulic Fittings Item Part # 1 061-*25CYL-BF 061-*25CYL-AF Spinner Fitting Kit Spinner (Not Shown) Fitting Kit Bott.Grip Cyl. Top Grip Cyl.
Main Hydraulic Schematic 20hydsm5 9/97 124 Drawings
Main Hydraulic Schematic Part # HOS-1 HOS-2 HOS-2A HOS-3 HOS-3A HOS-4 HOS-5 HOS-5A HOS-6 HOS-6A HOS-7 HOS-8 HOS-9 HOS-10 HOS-11 HOS-12 HOS-13 HOS-13A HOS-14 HOS-15 HOS-16 HOS-16A HOS-17 HOS-18 HOS-18A HOS-19 HOS-19A HOS-21 HOS-21A HOS-22 HOS-23 HOS-24 HOS-25 HOS-25A HOS-26 HOS-27 HOS-30 HOS-31 HOS-32 H26M H26F H40M H40F H52 H53 061-HOS-1 061-HOS-2 061-HOS-2A 061-HOS-3 061-HOS-3A 061-HOS-4 061-HOS-5 061-HOS-5A 061-HOS-6 061-HOS-6A 061-HOS-7 061-HOS-8 061-HOS-9 061-HOS-10 061-HOS-11 061-HOS-12 061-HOS-13 06
Hydro-Pneumatic Control Assembly 20hpnuc3 3/98 126 Drawings
Hydro-Pneumatic Control Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 22 29 80 125 179 180 181 182 183 Part # Part Name 061-A10VCB 061-A10VCT 061-A10LFT 061-A10RT 061-ALS-3 061-H123A 061-H123F 061-H123T 061-H123P 061-3043T24 061-A8A Lower Valve Air Pilot Assy. Upper Valve Air Pilot Assy. Left Control Tubing Assy. Right Control Tubing Assy. Pneumatic and Logic System Main Hydraulic Block Assy.
Main Air Schematic 20arscm3 9/98 128 Drawings
Main Air Schematic Item Part # A10LCH A10LFT A10RCH A10RT A12 A12 A24 A10SK A10VCT A10VCB YEL ORG BLU NAT RED BLK GRN GRY 3/16 BLK 3/16 NAT 1/4 BLK 061-A10LCH 061-A10LFT 061-A10RCH 061-A10RT 061-A12M 061-A12F 061-A24 061-A10SK 061-A10VCT 061-A10VCB 061-A40-1 061-A40-2 061-A40-3 061-A40-4 061-A40-5 061-A40-6 061-A40-7 061-A40-8 061-A40L-4 061-A40L-6 061-A40LX Part Name Left Control Handle Air Tubing/Connector Assy. Left Control Conduit Assy. Right Control Handle Air Tubing/Connector Assy.
Left Control Handle Assembly 20lchas1 10/96 130 Drawings
Left Control Handle Assembly Item 22 29 41 43 44 47 48 49 51 Part # Part Name 061-91074A031 Lock Washer Set 999-806004 061-20100A 061-805916 Hex Bolt Control Handle Assy. (Left) Hex Bolt 061-91074A030 Lock Washer Set 061-20103 Left Control Panel 061-A1 Selector Valve Assy. 061-A10LCH Left Control Handle Air Tubing/Connector Assy.
Right Control Handle Assembly 20rchas2 3/98 132 Drawings
Right Control Handle Assembly Item 22 29 35 40 43 44 45 46 50 51 52 53 54 55 56 Part # Part Name 061-91074A031 Lock Washer Set 999-806004 Hex Bolt Flex Lock Nut 061-20101A Control Handle Assy. (Right) 061-805916 Hex Bolt 061-91074A030 Lock Washer Set 999-806051 Hex Bolt 061-20105 Right Control Panel 061-A10RCH Right Control Handle Air Tubing/Connector Assy. 061-A3 Button Air Valve 061-A8 "E" Stop Button Air Valve Assy.
Winch Assembly 20winch1 8/97 134 Drawings
Winch Assembly Item 2 3 4 6 7 8 10 13 14 16 17 18 20 23 24 25 26 27 28 29 32 33 34 35 36 37 49 50 52 65 66 67 79 80 Part # Part Name 061-W202-2-25 Worm Shaft 061-W203-2-25 Bronze Gear 061-W204 061-W206 061-W207-K 061-W208 061-W210-K 061-W213 061-W214 061-W216 061-W217 061-W218 061-W220 061-W223 061-W224 061-W225 061-W226 061-W227 061-W228 061-W229 061-W232 061-W233 061-W234 061-W235 061-W255 061-W237-K 061-W249 061-4369 061-3847 061-W265 061-W266 061-W267 061-W279 061-W280 Drum Gear Case Cover Yoke Ki
Winch Mount Assembly 20wncha2 3/98 136 Drawings
Winch Mount Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part # Part Name Lock Washer Set Lock Washer Set 061-20084 Torque Cylinder Angle Bracket 999-806245 Hex Bolt 061-20223 Winch Mount Assy. 999-806284 Hex Bolt 999-806542 Socket Head Cap Screw 061-H5WA Winch Bolt Kit 061-H5W Winch Valve 061-H6 Winch Sandwich Valve 061-H59 Winch Assy. w / Motor 061-H59C Winch Cable, with / Hook 061-H59F Winch Fitting Kit 061-H59R Roller Assy.
Spinner Mount Assembly 20nspmt2 3/98 138 Drawings
Spinner Mount Assembly Item Part # 999-806642 39 42 43 44 45 46 47.
Stand Assembly 20nstnd2 3/98 140 Drawings
Stand Assembly Item 1 2 3 5 7 8 26 27 53 128 129 Part # Part Name 061-H22 061-H22F 061-H22-RK Piston Accumulator Piston Accumulator Fitting Kit Piston Accumulator Repair Kit 999-806594-500 Flex Lock Nut 999-806538 Hex Bolt 061-91074A036 Lock Washer Set 999-806436 Hex Bolt 061-91074A035 Lock Washer Set 999-806414-500 Flex Lock Nut 061-20075A Stand Assy.
Hanger Assembly 20hangr2 3/98 142 Drawings
Hanger Assembly Item 1 2 3 4 5 6 7 8 9 27 48A 63 74 74A 77 80 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 188 189 190 191 192 193 194 Part # 061-Hl78 061-Hl78FA 061-Hl8 061-Hl8F 061-HI8-RK 061-H20-S 061-H20F 061-H20-RK 999-807493-250 061-91074AO35 999-806594-500 999-806540 061-91074AO29 999-805842 061-245C 061-91074AO33 061-20230 999-806622 999-806594-500 999-806510 061-13179-2 999-806503 002-13143 061-20180 999-806505 061-20092-2 061-20092-1 999-806446 061-20146 061-201
Reducer Assembly 20reduce 6/95 144 Drawings
Reducer Assembly Item 1 2* 3 4* 5* 6* 7 8 9 10 11 12 13 14* 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part # 031-R01 031-R02 031-R03 031-R04 031-R05 031-R06 031-24707 031-R08 031-R09 031-R10 031-R11 031-R12 031-R13 031-R14 031-R15 031-R16 031-R17 031-R18 031-R19 031-R20 031-R21 031-R22 031-R23 031-R24 031-R25 031-R26 031-R27 031-R28 031-R29 031-R30 Part Name Cap Screw Shaft Seal Seal Carrier Back-up Ring Quad Ring "O" Ring Output Shaft Thrust Washer Retainer Ring Cone Cup Bearing Housing Pipe Plug "
Spinner Drive Motor Assembly 20dmotor 6/95 146 Drawings
Spinner Drive Motor Assembly Item 1 2 3* 4* 5 6 7 8 9 10 11 12 13** 14** 15** 16* 17* 18** 19** 20* 21 Part # 031-M01 031-M02 031-M03 031-M04 031-M05 031-M06 031-M07 031-M08 031-M09 031-M10 031-M11 031-M12 031-M13 031-M14 031-M15 031-M16 031-M17 031-M18 031-M19 031-M20 031-M21 Part Name Special Bolts End Cover Seal Ring-Commutator Seal Ring Commutator Assembly Commutator Assembly Manifold Rotor Set Wear Plate Drive Link Thrust Bearing Coupling Shaft Inner Bearing Thrust Washer Thrust Bearing Inner Seal Ba
Notes 148 Drawings
Notes Drawings Drawings 149
Winch Motor Assembly 20wnchmt 9/97 150 Drawings
Winch Motor Assembly Item Part # Part Name 1 2 3 4 5 6 7 8 9 10 11 12 12A 061-WM01 061-WM02 061-WM03 061-WM04 061-WM05 061-WM06 061-WM07 061-WM08 061-WM09 061-WM10 061-WM11 061-WM12 061-WM13 SnapRing Out Board Bearing Seal Shaft End Cover Check Assembly Ring Seal Roller Bearing Pocket Seal Thrust Plate Integral Drive Shaft and Gear Set Gasket Seal Gear Housing Dowl Pin 17 18 19 20 *21 061-WM17 061-WM18 061-WM19 Port End Cover Washer Cap Screw Not used in this configuration Seal and Gasket Kit * Incl
Drawings 25cl25as 3/98 in kit #031-24CYL25RK * These parts available only Arrow denotes the direction the seal should face. Item 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 Ref. p.
in kit #031-24CYL25-RK * These parts available only Arrow denotes the direction the seal should face. 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 Item Part #031-25CYL25-BS Ref. p.
Drawings
Full Hawkjaw Schematic Item 1* 2 4 5 6 10 11* 12 15 19 22 23 24 25* 26 27 28 33 34 35 36 37 38 39 40 41 42 45 47 49 50 51 52 53 54 55 60 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 Part # 061-H1A 061-H4A 061-H5 061-H6 061-H7 061-H4B 061-H2 061-H8 061-H10 061-H11 061-H38 061-H39 061-H13 061-H3 061-H29 061-H9 061-H18 061-H30 061-H37 See Spinner Assy 061-H35 061-H36 061-H31 061-H45 061-J55B 061-J55A 061-H178 See Winch Assy See Main Hyd.Schem. 061-H20 See Torque Cyl.
6 5 1 11 3 H37S-2 Push Cylinder Assembly 2 10 9 4 8 7
I T E M N 1 2 3 4 5 6 7 8 9 1 0 1 1 O Q T Y .
Drawings
Notes Drawings Drawings 159
