Directory chapter 30 Tooling Page Press-in technology Modular tooling system for starting connector press-in . . . . . . . . . . . . . . . . . . . 30.02 Handling indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.03 Press-in tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular tooling system for starting connector press-in The diversity of connector types with press-in terminations and varying termination styles make it necessary to have a simple, flexible tooling system that can be continuously updated. To increase automation and productivity the following modules may be added to the basic assembly: The HARTING modular tooling system has significant advantages in terms of economic assembly of the many connector types with press-in terminations.
Handling indications When setting up an assembly machine it is not necessary to set the working height of the press and adjust the base plate more than once. There is no need for further adjustments. All the other adaptations for various applications are performed efficiently and are reliant by various combinations of individual modules.
Handling indications Range of applications for the bottom tool One bottom tool can be used to assemble connectors with straight or angled press-in terminations. When pressing in the connectors with angled press-in terminations the positioning pins remain in the bottom tool and serve as guide pins for the connector.
Press-in tooling Bottom tool · Support Identification Part number Drawing Dimensions in mm Bottom tool Universal for use with male and female connectors Type B, 2B, 3B C, 2C, 3C M Q, 2Q, 3Q R, 2R, 3R E F H har-bus ® 64 SEK 18* 09 99 000 0185 Bottom tool Narrow for use with male connectors Type Q, 2Q, 3Q R, 2R, 3R SEK 18* 09 99 000 0256 for use with female connectors Type B, 2B, 3B C, 2C, 3C M F H 09 99 000 0256 har-bus ® 64 02 99 000 0001 Bottom tool for use with female connectors T
Press-in tooling Top tools for male and female connectors Identification Part number Drawing Dimensions in mm Top tool without insert block for use with male connectors Type Q, 2Q R, 2R 09 99 000 0181 09 99 000 0183 Type Q, 2Q Type R, 2R with insert block for use with male connectors Type Q, 2Q, 3Q R, 2R, 3R 09 99 000 0197 Type Q, 2Q, R, 2R Insert blocks Type Q 2Q 3Q R 2R 3R 09 99 000 0275 09 99 000 0274 09 99 000 0263 09 99 000 0277 09 99 000 0276 09 99 000 0264 for use with shrou
Repair tooling · Instructions page 30.08 Identification Removal tool for moulding for use with Part number Drawing Dimensions in mm Male connectors Type Q, 2Q, 3Q R, 2R, 3R 09 99 000 0198 Removal tool for single male contacts 09 99 000 0239 09 99 000 0200 Insertion tool Press-out tool Termination support for protection against bending of 13 mm - 17 mm terminations Termination length 17 mm 09 99 000 0197 13 - 13.2 mm 09 99 000 0219 11.5 mm 09 99 000 0221 4.5 - 5.
Repair tooling · Instructions Replacement of single male press-in contacts 09 99 000 0198 Lever up the moulding Remove the moulding Pull out a single male contact 09 99 000 0200 Insert the new contact into the cavity of the contact using insertion tool Correctly position the new contact and press-in by hand Set up the moulding with the press Replacement of complete press-in connectors 09 99 000 0220 09 99 000 0219 Tooling 1) 4.5 mm - 5.5 mm 13 mm - 13.2 mm 09 99 000 0218 30 .
Repair tooling Identification for moulding Removal tool (heavy duty) for moulding Female connectors har-bus ® 64 for 17 mm terminations for 5 mm / 4.
Repair tooling Identification Removal tool for shroud for use with rear I/O shroud har-bus ® 64 rear I/O shroud Type C, 2C R, 2R Part number Drawing Dimensions in mm 02 99 000 0007 09 99 000 0278 Replacement of complete har-bus ® 64 press-in connectors Steps in detail 1. Lever up the moulding by using a removal tool a) T he removal tool with Part number 02 99 000 0003 is suitable for repairing small quantites.
Hand bench presses / pneumatic presses Identification Part number Drawing Dimensions in mm Hand bench press 09 99 000 0201 Technical characteristics Working stroke 25 mm Press force 15 kN max. Hole ø in the ram ø 10 mm Net weight approx. 23 kg Pneumatic press 40 kN 09 99 000 0282 Technical characteristics Total stroke Working stroke Press force Air pressure Hole ø in the ram Net weight Power supply 48 mm 0-6 mm 40 kN max. 6 bar ø 10.
CPM press-in machines The CPM prestige SI press-in machine with a graphical user interface The CPM prestige SI is a consequential development of the successful CPM 2001 press-in machines. The excellent design, supported by a wide range of tools presents a convenient, easy and comfortable way of processing backplanes and daughtercards. The machine is fully programmable and is supplied with a graphical user interface for control and visualisation of the complete process.
CPM press-in machines Quality control of press-in termination The press-in force correlates with the diameter of the plated through hole and with the friction coefficient of the surface; therefore it can be used for a continuous monitoring of the process. The retention force, as an indirect measure of the normal force, serves to qualify the process or random tests. Part number CPM prestige SI 09 89 050 0000 Technical characteristics Drive Press-in force max.
CPM press-in machines Today nearly all female connectors are designed for flat rock tooling. For every type of male connector specific tooling and a high degree of X-Y-process accuracy is required. Therefore HARTING offers press-in insert blocks that transfer all well known assembling advantages from female connectors to male headers.
Tooling Notes 30 .
Crimping tools Identification Part number Drawing Dimensions in mm HARTING crimping tool for individual contacts Wire gauge BC / FC 1 / har-bus ® 64 09 99 000 0075 FC 2 FC 3 09 99 000 0076 09 99 000 0077 BC: 0.09 - 0.50 mm² FC 1: 0.09 - 0.25 mm² FC 2: 0.14 - 0.56 mm² FC 3: 0.50 - 1.
Crimping tools Identification Part number Drawing Dimensions in mm HARTING crimping tool for bandoliered contacts (500 pieces) BC / har-bus ® 64 Wire gauge 09 99 000 0248 0.09 - 0.5 mm² for bandoliered contacts (250 pieces) FC 1 FC 2 FC 3 09 99 000 0247 09 99 000 0119 09 99 000 0120 0.09 - 0.25 mm² 0.14 - 0.56 mm² 0.50 - 1.50 mm² BC / har-bus ® 64 solid wire 09 99 000 0627 0.
Automatic crimping tools · Types B, C, D, E, F, FM, 2F and MH Automated crimping machine type BK Part number 09 98 000 5000 Technical Characteristics Dimensions Height 90 mm 6 (1400 mm with a contact reel) Width 350 mm Depth 370 mm Total weight 72 kg Power supply 230 V, 50/60 Hz, 2.5 A Consumption 0.75 kW Motor speed 440 - 2000 rpm Cable length 2 m incl.
Automatic crimping tools · Types B, C, D, E, F, FM, 2F and MH Identification for use with Part number Wire gauge [mm²] AWG Insulation [Ø mm] Crimping tool for DIN 41 612 connectors1) contacts BC / har-bus ® 64 09 98 000 3004 0.09 - 0.56 28 - 20 0.7 - 1.6 contacts FC 1 FC 2 FC 3 09 98 000 3005 09 98 000 3006 09 98 000 3007 0.09 - 0.25 0.14 - 0.56 0.50 - 1.50 28 - 24 26 - 20 20 - 16 0.7 - 1.6 0.8 - 2.3 1.6 - 2.8 standard contacts 09 98 000 3008 09 98 000 3009 0.09 - 0.25 0.25 - 0.
Tools for HARTING DIN 41 612 crimp contacts BC crimp contacts 09 02 000 .... DIN 41 612 Signal crimp contact type Part number Female contacts PL 1 6474 8444 8474 6474 8444 8474 1511 1512 1513 1511 1512 1513 PL 2 6484 8434 8484 6484 8434 8484 2511 2512 2513 2511 2512 2513 Bandoliered contacts: 5,000 pieces / reel Bandoliered contacts: har-bus ® 64 crimp contacts 02 05 000 .... X X 500 pieces / reel X X Individual contacts X X Cable diameter X X mm² 0.09-0.
