Manual

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5.6 Inspection Records
5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those
that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where
they are available to personnel involved with the inspection, maintenance, or operation of the
hoist/trolley.
5.6.2 A long-range rope inspection program should be established and should include records of
examination of ropes removed from service so a relationship can be established between visual
observation and actual condition of the rope.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those
listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve disassembly of the hoist. Rather, disassembly for
further inspection would be required if frequent or periodic inspection results so indicate. Only a
qualified person trained in the disassembly and re-assembly of the hoist or trolley should perform such
disassembly and further inspection.
Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria
Item Method Criteria Action
Functional
operating
mechanisms.
Visual, Auditory Mechanisms should be properly adjusted and
should not produce unusual sounds when
operated.
Repair or replace
as required.
Limit Switch Function Proper operation. Actuation of limit switch should
stop hoist.
Repair or replace
as required.
Hoist Braking
System Operation
Function Braking distance with rated capacity should not
exceed the maximum braking distances listed in
Table 5-8.
Adjust or replace as
required (see
Section 6.2).
Hook – Surface
Condition
Visual Should be free of significant rust; weld splatter,
deep nicks, or gouges.
Replace.
Hook – Fretting
wear
Measure The “u” and “t” dimensions should not be less
than discard value listed in Table 5-6
Replace.
Hook – Stretch Measure The “g1” dimension should not be greater than
1.1 times that measured and recorded at the time
of purchase (See Section 3.7). If recorded “g1”
values are not available for hooks when new, use
nominal “g1” values from Table 5-6.
Replace.
Hook – Bent
Shank or Neck
Visual Shank and neck portions of hook should be free
of deformations.
Replace.
Hook Block
Assembly
Visual Should be free of significant rust; weld splatter,
nicks, gouges. Holes should not be elongated,
fasteners should not be loose, and there should
be no gap between mating parts.
Tighten or replace
as required.
Hook Block –
Swivel Bearing
Visual, Function Bearing parts and surfaces should not show
significant wear, and should be free of dirt, grime
and deformations. Hook should rotate freely with
no roughness.
Clean/lubricate, or
replace as required.