® Product features may vary from the picture above. LIMITED EDITION MOTORCYCLE Owner’s Manual with Assembly Instructions Please read this manual and save it with your original sales receipt. For Model 74298 Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included). Use only with two Power Wheels® 6 Volt Batteries with A-Style Connectors and Built-in Thermal Fuses, and a Power Wheels® 12 Volt Charger (all included).
Table of Contents A B C D E F G H I J K L M N O Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Warnings WARNING • Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the batteries, or help in assembly of the vehicle. • Keep small parts and plastic bags out of children’s reach. Dispose of plastic bags properly. • Adult supervision is required. Children do not have the judgement necessary to avoid many accidents.
C Parts • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.
Parts Exhaust Pipe Set Left - Inner Half Front Fork Right - Inner Half Right - Outer Half Headlight - Rear Half Left - Outer Half Headlight - Front Half Seat Saddlebag - 2 Gas Tank Soundbox Battery Retainer 5 Fork Cover
Parts (Inner Half) (Outer Half) Right Left Shock Set - 2 WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E Handlebar Set 6 Volt Battery - 2 Hex Bushing - 4 Round Bushing - 2 Axle Bushing - 2 Handgrips - 2 12-Volt Charger Not Shown: Label Sheet - 2 Bubble Cap Emblem #8 x 3/4" Plastite Screw – 54 .437 (Large Diameter) Retainer - 6* .
D Parts Diagram 3 17 28 20 13 5 2 4 29 24 15 16 19 11 23 MT 18 14 31 9 30 10 12 25 4 14 21 7 8 29 11 26 1 27 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Vehicle Frame Vehicle Body Seat Wheel - 2 Gas Tank Left Footboard Exhaust - Inner Half - 2 Exhaust - Outer Half - 2 (Left Shown) 6 Volt Battery - 2 Axle Bushing - 2 Hex Bushing - 4 Wheel Axle - 2 22 13. 14. 15 16. 17. 18. 19. 20. 21. 22. 23.
E Battery Charging Important Notes WARNING • Your new batteries must be charged for at least 18 hours before you use them in your vehicle for the first time. • We recommend that you start charging your batteries before beginning assembly of your new vehicle. • The batteries must be upright while charging. • The charger is not a toy. • Do not short circuit the batteries. • You do not need to remove the batteries from your vehicle to recharge them.
Battery Charging 1 3 Battery Connector WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O O R WARNING P E R A T E P R E V E N T • • • Slots F I R E D o n o t b y p a s s a P o w
F 1 Assembly Square Opening Narrow Rectangular Opening 3 Rectangular Opening Motor Harness Connectors Vehicle Body TM High Speed Hook-Up Motor Harness Connectors Motor Harness Connectors Retainer Tabs Top View • Fit the motor harness wires through the retainer tabs so that all four motor harness wires are contained in the narrow rectangular opening.
Assembly 7 5 Right Exhaust Pipe - Inner Half TM TM * Right Footboard Vehicle Frame Vehicle Frame • The right footboard was inserted in the vehicle frame and secured by one screw at the factory. • Insert a screw into the open hole in the right footboard. • Tighten the screw with a Phillips screwdriver. Do not over-tighten. 6 Peg Helpful Hint: Use a long shafted screwdriver to complete assembly steps 7 and 8.
Assembly 9 Flat Side 11 Right Exhaust Pipe Wheel Axle Axle Bushing TM • Slide an axle bushing (flat side first) on a wheel axle. 12 Guide 1 Guide • With the screw holes aligned, insert six screws to join the two halves of the right exhaust pipe. • Tighten the screws using a Phillips screwdriver. Do not over-tighten. • Repeat steps 6 through 9 to assemble the left exhaust pipe (L) to the left side of the vehicle.
Assembly 14 16 Vehicle Frame Saddle Bag Notch Axle Bushing Tab Groove Rear Fork Arm Rear Fork Arm Rear View Wheel (with Hex Busings) Rear View • Position the vehicle so that the back is facing you. • While holding the hex bushings in place, position the wheel between the rear fork arms of the vehicle frame. • Slide the wheel axle (with axle bushing) through one rear fork arm, through the wheel (with hex bushings) and out through the other rear fork arm.
Assembly 20 18a Headlight Assembly Rear Half DO NOT INSERT SCREW HERE DO NOT INSERT SCREW HERE .354 (Small Diameter) Retainer Headlight Assembly Front Half 18b Fork Axle “Lens” • Place a .354 (small diameter) retainer on a flat surface, inside up. • Fit the end of the fork axle into the retainer. • Tap the opposite end of the fork axle with a hammer to secure the retainer on the axle. Pull on the retainer to make sure it is securely assembled.
Assembly 22 24 .354 (Small Diameter) Retainer Front Fork Right Handlebar TM Front Fork Left Handlebar 2 TM 1 Fork Axle • Slide the fork axle up into the bottom of the front fork, through the neck and steering stop, and out the top of the front fork. • Fit a .354 (small diameter) retainer on the end of the fork axle. • Support the fork axle and tap the retainer with a hammer to secure it on the end of the axle. • Pull on the .354 retainer to make sure it is secure on the fork axle.
Assembly 25 Arrow handlebar making sure that the tab on the inner shock half fits into the groove in the fender. • Repeat this procedure to slide the remaining shock on the other handlebar. Front Fender 27 Handlebar Handlebar Tabs Wheel Axle Round Bushing .437 (Large Diameter) Retainer Shock Tabs Barrel Side Front Fork • Position the vehicle upside down. • Note the arrow on the underside of the front fender. • Position the front fender so that the arrow points towards the front of the vehicle.
Assembly 29 Round Bushing 31 Wheel Axle Battery Compartment Door Battery Compartment .437 (Large Diameter) Retainer Sound Box Shock 3 x 1.5V “AA” (LR6) • Fit a round bushing, plate side first, onto the axle. Helpful Hint: You may need to push the shock outward slightly to fit the round bushing. • Continue to slide the axle through the shock. • Fit a .437 (large diameter) retainer on the end of the axle.
Assembly 32 34 Buttons PUSH HERE Gas Tank Sound Box Tab Seat Tabs Gas Tank Tab Vehicle Body Slot TM Vehicle Frame • Balance the sound box on the vehicle body. (The speaker should face down.) • Fit the tabs at the bottom of the gas tank under the front end of the vehicle body. • Lower the gas tank on the vehicle frame, making sure that the two small square openings in the gas tank fit over the buttons on the sound box.
G Label Decoration Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils. • Place the labels exactly as shown in the illustrations. • For best results, avoid repositioning a label once it has been applied to the vehicle.
Label Decoration 4 31 Chrome ® LIMITEDEDITION 24 28 31 31 17 21 33 20 Chrome TM ® 15 10 ® 29 ® 29 Right Side 12 12 5 32 Chrome ® LIMITEDEDITION 24 31 27 20 33 31 21 Chrome 17 TM Bubble Cap Emblem* ® 16 ® Left Side 29 ® *Bubble cap emblem found in bag with Owner’s Manual.
H Battery Installation Important Note: Use only Power Wheels® 6 volt batteries with A-style connectors and built-in thermal fuses. Power Wheels® 6 volt batteries with external thermal fuses will not fit in the battery compartment of this vehicle. Use of any other batteries or fuses will damage your vehicle. Make sure that you charge the batteries for at least 18 hours using the enclosed Power Wheels® 12 volt charger before operating your vehicle for the first time.
I Battery Care and Disposal Battery Care and Disposal Care Disposal If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. See information below for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes and call a physician. If acid is internally ingested, give water, milk of magnesia or egg whites immediately. Never give emetics or induce vomiting. Call a physician.
K Rules for Safe Driving 4. Teach your child to avoid stepping on the foot pedal when climbing on and off the vehicle. Stepping on the foot pedal will cause the vehicle to move suddenly, possibly resulting in injury. Make sure your child is properly seated on the vehicle before pressing the foot pedal. 5. Teach your child to avoid driving on steep inclines or slopes. Restrict your child’s driving to areas that are fairly level with gentle inclines or slopes of no more than 10°.
L How to Operate Your Vehicle As assembled, your vehicle is ready to roll in low speed (21/2 mph, maximum). When your child is ready to drive the vehicle in high speed (5 mph, maximum), follow the instructions to on page 25 connect the high speed hook-up. Beginner Use - Low Speed Drive To Back Up Important! To prevent damaging the motors and gears, teach your child to stop the vehicle before switching direction. Never shift from drive (LOW or HIGH) to reverse, or from reverse to drive, without stopping.
How to Operate Your Vehicle How to Operate Your Vehicle Advanced Use - High Speed Drive forward, press the HIGH SPEED button on the console to shift the vehicle into high speed. The vehicle will drive forward at a maximum of 5 mph. • Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in high speed.
N Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels® Consumer Affairs, toll-free at 1-800-348-0751 between 8 AM and 5 PM (EST) Monday through Friday. Or, contact your local Power Wheels® authorized service center. For the location nearest you, please refer to the Authorized Service Center list beginning on page 29.
Problems and Solutions Guide Problem Possible Cause Solution Vehicle was running but suddenly stopped (cont.) Tripped thermal fuse Each Power Wheels® 6 volt battery has a built-in thermal fuse. A thermal fuse may "trip" and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. The fuse will automatically reset itself after approximately 25 seconds, allowing the vehicle to resume normal operation.
Problems and Solutions Guide Problem Vehicle runs sluggishly (cont.) Possible Cause Solution Batteries need charging After approximately 3 hours of constant use, the batteries need charging. Batteries are old and will not accept accept full charge Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 3 years depending on vehicle use and use conditions. Replace only with Power Wheels® 6 volt batteries with built-in thermal fuse.
O Authorized Service Centers We are continually expanding our Authorized Service Center Network. Please check this listing for the Authorized Service Center nearest you. If there is not one in your area, please call Power Wheels® Consumer Affairs at 1-800-348-0751. ALABAMA BIRMINGHAM - Frigid Appliance Center, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM - Frigid Appliance Center, 701 Graymont Ave.
Authorized Service Centers IOWA BETTENDORF - K & K True Value Hardware, 1818 Grant Street, 52722, (319) 359-4473 CEDAR RAPIDS - Stalker Electric Inc., 110 3rd Ave. SW, 52404, (319) 364-5646 COUNCIL BLUFFS - Millard Television Inc., 1840 Madison Avenue, 51501, (712) 322-9552 DES MOINES - Quality Appliance Repair Center, 1417 Walnut Street, 50309, (515) 288-0108 DUBUQUE - Shavers Plus, 1824 Central Avenue, 52001, (319) 556-4442 FT.
Authorized Service Centers JACKSONVILLE - Discount Sales & Service, 468-B Western Blvd., 28546, (910) 455-6700 NORTH WILKESBORO - Appalachian Serv Center, 609 Elkin Hwy 268 East, 28659, (336) 667-5103 RALEIGH - Authorized Appliance Service Center, 800 North Person Street, 27604, (919) 834-3476 STATESVILLE - First Flight Bicycles, 216 S. Center St.
Do Not Return Your Vehicle to the Store If you are missing parts or need assistance, please call us toll-free: Power Wheels Consumer Affairs 1-800-348-0751 8 AM - 5 PM EST, Monday through Friday Over 400 Authorized Service Centers Or contact your local Power Wheels® Authorized Service Center. For the location nearest you, refer to the Authorized Service Center list in this manual. ©1999 H-D, Harley-Davidson engine sound™ are trademarks of Harley-Davidson®. All Rights Reserved.
