MOTORCYCLE Ride-On Ride-On Product features may vary from the picture above. Please read this manual and save it with your original sales receipt. Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included). Use only with a Power Wheels® 12 Volt Rechargeable Battery and a Power Wheels® 12 Volt Charger (all included). Sound and Light Box requires three “AA” (LR6) alkaline batteries (not included).
Table of Contents A B C D E F G H I J K L M N O P Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Warnings and Cautions ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.
C Parts • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.
Parts Exhaust Pipe Set Left - Inner Right - Inner Right - Outer Left - Outer Front Headlight Rear Headlight Seat Saddlebag - 2 Gas Tank Fork Cover Front Fork Light and Sound Box 5 Flashing Light Lens
Parts Outer Inner Handgrips - 2 Shock Set - 2 Left Handlebar Right Handlebar Left Mirror Mirror Clamp Right Mirror Mirror Lens - 2 Handlebar Harness Fender Tip 6 Windshield Taillight Cover Taillight
Parts Hex Bushing - 4 12-VOLT CHARGER Axle Bushing - 2 12 Volt Charger Round Bushing - 2 Pb 12 Volt Battery Not Shown: Label Sheet #8 x 3/4" Plastite Screw – 68* .437 (Large Diameter) Cap Nut - 4* .354 (Small Diameter) Cap Nut - 2* #8 x 1/ 2" Screw – 5 All Shown Actual Size *For your convenience, two extra .437 (large diameter) cap nuts, one extra .354 (small diameter) cap nut and one extra #8 x 3/4" plastite screw are included.
D Parts Diagram 37 20 34 38 13 37 33 3 42 35 20 17 36 43 41 5 2 40 39 4 29 18 15 24 11 23 16 MT 31 30 10 9 12 28 19 14 25 12-VOLT CHARGER 32 14 4 26 7 27 8 21 29 22 6 12 11 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15 16.
E Battery Charging About Thermal Fuses ELECTRICAL HAZARD Your Power Wheels 12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the vehicle to resume normal operations.
Battery Charging 1 2 Battery Clamp Battery 11 11 2 1 TM Pb Charger Connector 11 • Plug the charger connector into the battery 1 . • Plug the charger into a standard 120 volt wall outlet 2 . Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”. • Before first-time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. • Recharge the battery for at least 14 hours after each use of your vehicle.
F Assembly WARNING Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. 1 3 Vehicle Body Taillight TM #8 x 3/ 4" Screw #8 x 1/ 2" Screw #8 x 3/ 4" Screw Vehicle Frame Vehicle Body Rear Fender • Position the vehicle body upside down on a flat surface.
Assembly Large Rectangular Opening 4 6 Vehicle Body Square Opening Tab TM Motor Harness High Speed Hook-Up Tab Motor Harness Connector Narrow Rectangular Opening Top View • Fit the motor harness between the vehicle body tabs. 7 TM Vehicle Frame Tab • Position the vehicle body on top of the vehicle frame. • Fit motor harness connector up through the large rectangular opening in the vehicle body.
Assembly 10 8 Right Exhaust Pipe - Inner Half TM TM * Right Footboard Vehicle Frame Vehicle Frame Hint: Use a long-shafted screwdriver to complete this assembly step. • Align the holes in the inner half of the right exhaust pipe with the holes in the vehicle frame. • Insert four #8 x 3/ 4" screws through the inner half of the right exhaust pipe and into the vehicle frame.
Assembly 12 14 Right Exhaust Pipe Wheel Axle .437" TM .437 (Large Diameter) Cap Nut .437 Cap Nut • Separate the fork axle from the two wheel axles. (The fork axle is shorter than the wheels axles.) Set the fork axle aside for assembly step 41. • Place a .437 (large diameter) cap nut on a flat surface, inside up. • Fit the end of a wheel axle into the cap nut. • Tap the opposite end of the wheel axle with a hammer to secure the cap nut on the axle. Pull on the cap nut to make sure it is secure.
Assembly 17 Vehicle Frame 19 Saddlebag Notch Axle Bushing Tab Groove Rear Fork Arm Rear Fork Arm Wheel (with Hex Bushings) Back View Back View • Position the vehicle assembly so that the back is facing you. • While holding the hex bushings in place, position the wheel between the rear fork arms of the vehicle frame. • Slide the wheel axle (with axle bushing) through one rear fork arm, through the wheel (with hex bushings) and out through the other rear fork arm.
Assembly 21 23 Flashing Light Lens Notch Light Base Notch Front Headlight Assembly Wire Notch Wire Retainers • Place the flashing light lens on the light base. Align the notch in the flashing light lens with the notch in the light base. 22 • Press to fit the light and sound box wire into each of the seven retainers in the front headlight assembly. • Position the light and sound box wire through the notch on the edge of the front headlight assembly.
Assembly 25 27 Front Fork Cover “Lens” Tab Tab • Turn the headlight assembly over so that the front faces you. Insert two #8 x 3/ 4" screws into the headlight assembly. • Tighten both screws using a Phillips screwdriver. Do not over-tighten. Front Fork Rectangular Openings 26 • Fit the tabs on the front fork cover into the rectangular openings in the top of the front fork. Push firmly on the front fork cover to “snap” it to the front fork.
Assembly 29 31 Wire Cover Base End Handlebar Harness Right Mirror Peg Grip Area Additional Hole Switch Cover Right Handlebar Right Handlebar • Fit the right mirror peg through the hole in the right handlebar and into the hole in the switch cover. • Locate the right handlebar. The right handlebar has an additional hole in the grip area. • Slide the base end of the wire cover (with handlebar harness) onto the right handlebar.
Assembly 33 35 Left Mirror Mirror Clamp Right Handlebar Left Handlebar Handlebar Harness Left Handlebar • Fit the left mirror to the left handlebar, as shown. • Fit and hold the mirror clamp to the other side of the left handlebar. • Insert two #8 x 3/ 4" screws through the back of the left mirror and into the mirror clamp. • Tighten both screws using a Phillips screwdriver. Do not over-tighten.
Assembly 36 38 Windshield Handlebar Harness TM See Inset Handlebar Harness Retainer Handlebar Assembly • Loop the handlebar harness around the retainer in the neck of the vehicle frame. • Position the handlebar assembly face down. • Position the windshield curved side down. • Slide the windshield down over the headlight assembly. • Insert four #8 x 3/ 4" screws through the front fork and into the windshield. Tighten screws using a Phillips screwdriver. Do not over-tighten.
Assembly 40 42 .354 (Small Diameter) Cap Nut Neck of Vehicle Body 2 TM TM Front Fork 1 Steering Stop Handlebar Assembly • Fit the tab on the steering stop into the curved slot in the lower steering bushing 1 . • Hold the steering stop in place. • Slide the handlebar assembly on the neck of the vehicle frame and over the steering stop 2 . .354" Fork Axle .354 Cap Nut 41 .
Assembly Battery Compartment Door 44 43 Handlebar Harness Battery Compartment Wire Clip Sound Box TM 1.5V x 3 “AA” (LR6) See Inset • Insert the handlebar harness into the wire clip on the side of the vehicle body. Handlebar Harness SHOWN ACTUAL SIZE • Loosen the screw in the sound box battery compartment door using a Phillips screwdriver and open the battery compartment. • Insert three “AA” (LR6) alkaline batteries in the sound box as indicated in the battery compartment.
Assembly 45 47 Buttons Light and Sound Box Gas Tank PUSH HERE Seat Tab Tabs Seat Tab Vehicle Body Gas Tank Slot TM Vehicle Frame TM • Balance the light and sound box on the vehicle body. (The speaker should face down.) • Fit the tabs at the bottom of the gas tank under the front end of the vehicle body. • Lower the gas tank on the vehicle frame, making sure that the two small square openings in the gas tank fit over the buttons on the light and sound box.
Assembly Front Fender Arrow 49 51 Wheel Axle Round Bushing .437 (Large Diameter) Cap Nut Shock Handlebar Handlebar Front Fork Tabs Front Fork Tabs • Position the vehicle upside down. • Note the arrow on the underside of the front fender. • Position the front fender so that the arrow points towards the front of the vehicle. Slide the fender onto the ends of the handlebars. Make sure the pegs on the front fender slide over the tabs on the front fork. 50 Barrel Side .437" .
Assembly 52 Hint: You may need to push the shock outward slightly to fit the round bushing. • Continue to slide the wheel axle through the round bushing and then the shock. • Fit a .437 (large diameter) cap nut on the end of the wheel axle. • Support the opposite end of the wheel axle and tap the cap nut with a hammer to secure it on the end of the wheel axle. • Pull on the .437 cap nut to make sure the front wheel assembly is secure.
G Label Decoration Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils. • Place the labels exactly as shown in the illustrations. • For best results, avoid repositioning a label once it has been applied to the vehicle.
Label Decoration 4 14 35 35 28 32 27 TM 39 10 44 36 30 24 44 30 Right Side 5 15 35 35 27 32 28 TM 40 44 29 30 48 30 Left Side 27 44 24
H Battery Installation IMPORTANT! Use only Power Wheels® 12 volt battery. Use of any other battery will damage your vehicle. Make sure that you charge the battery for at least 18 hours using the enclosed Power Wheels® 12 volt charger before operating your vehicle for the first time. Charge the battery for at least 14 hours after each use of the vehicle. Never charge the battery longer than 30 hours. Failure to follow these instructions may damage your battery and will void your warranty.
I Battery Care and Disposal Battery Care and Disposal Care Disposal If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. See information below for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes and call a physician. If acid is internally ingested, give water, milk of magnesia or egg whites immediately. Never give emetics or induce vomiting. Call a physician.
K Rules for Safe Driving RIDING HAZARD WARNING Prevent Injuries and Deaths • Direct Adult Supervision Required. • Keep Children Within Safe Riding Areas These areas must be: - away from swimming pools and other bodies of water to prevent drownings. - generally level to prevent tipovers. - away from steps, driveways, roads and alleys.
L How to Operate Your Vehicle IMPORTANT! As assembled, your vehicle is ready to roll in low speed (21/2 mph, maximum). When your child is ready to drive the vehicle in high speed (5 mph, maximum), follow the instructions on this page to connect the high speed hook-up and use the power boost button. To Stop Beginner Use - Low Speed Drive • Your vehicle has a patented, electronic braking system that automatically stops the vehicle when your child’s foot is lifted from the pedal.
How to Operate Your Vehicle Advanced Use - High Speed IMPORTANT! Your child should not drive the vehicle in HIGH SPEED from a stopped position. Always start in LOW SPEED. Then, press the power boost button to shift to HIGH SPEED. Power Boost Button • Press the power boost button to shift the vehicle into high speed. The vehicle moves forward at a maximum of 5 mph. • Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in high speed.
O Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels® Consumer Relations, toll-free at 1-800-348-0751 between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your local Power Wheels® authorized service center. For the location nearest you, please refer to the Authorized Service Center list beginning on page 36, or register on-line at www.powerwheels.
Problems and Solutions Guide Problem Vehicle was running but suddenly stopped Short run time (Less than 1 - 3 hours per charge) Possible Cause Solution Loose wire or loose connectors Check all wires and connectors. Make sure the motor harness connector is tightly plugged into the battery, and that there are no loose wires around the motors. Tripped thermal fuse Each Power Wheels® 12 volt battery has a built-in thermal fuse.
Problems and Solutions Guide Problem Vehicle runs sluggishly (cont.) Vehicle runs in low speed but does not run in high speed Note: The vehicle is designed to operate in low speed only speed Sometimes the vehicle doesn’t run, but other times it does Possible Cause Solution Battery needs charging Be sure to charge the battery after each use. Battery is old and will not accept accept full charge Even with proper care, a rechargeable battery does not last forever.
P Authorized Service Centers We are continually expanding our Authorized Service Center Network. Please check this listing for the Authorized Service Center nearest you. If there is not one in your area, please call Power Wheels® Consumer Relations at 1-800-348-0751. ALABAMA BIRMINGHAM - Frigid Service & Sales, 701 Graymont Ave. North, 35203, (205) 323-5831 BIRMINGHAM - Frigid Service & Sales, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM (HOMEWOOD) - Frigid Appliance Center, 154 West Valley Ave.
Authorized Service Centers FAIRVIEW HEIGHTS - Rapid Rentals, 720 Lincoln Highway, 62087, (618) 632-0630 GRANITE - Midwest Golf Car & Equipment Co., 904 Thorngate Road, 62040, (618) 797-2278 HAMILTON - Discount Battery Sales, #80 S 2nd Rte. 136, 62341, (217) 847-3242 JACKSONVILLE - Rexx Battery Specialists, 847 South Main Street, 62650, (217) 245-2713 LINCOLN - Rexx Battery Specialists, 504 Keokuk, 62656, (217) 732-2885 MT.
Authorized Service Centers NEVADA LAS VEGAS - Burney’s Commercial Service, Inc., 4480 Aldebaran Avennue, 89103, (702) 736-0006 MINDEN - Valley Home & Sport Center, 1587 Highway 395, 89423, (775) 782-5111 NEW HAMPSHIRE MARLBOROUGH- Electronics Aid Inc., 32 Roxbury Road P.O. Box 325, 03455, (603) 876-4161 NEW JERSEY DENVILLE- Ranft's Denville Vacuum & Appliance, 12 Broadway, 07834, (973) 627-1156 HAWTHORNE - Ter Kuile, Inc.
Authorized Service Centers FORT MILL - Service Engines Inc., 3356 SC Highway 51, 29715, (803) 548-1778, (800) 845-1191 GREENWOOD - Bikes & Boards & Mopeds, 203A Montague Avenue, 29646, (864) 229-2453 SENECA - Seneca Micronics, 110 East North First, 29678, (864) 882-6593 SOUTH DAKOTA RAPID CITY - Mick's Electric, Inc, 1304 Oregon Street, 57701, (605) 348-2335 WINNER - Nelson’s Electronics Inc., 422 West 2nd Street P.O.
IMPORTANT! DO NOT use this vehicle for the first time until you have charged the battery for 18 hours. Remember to… ✔ Charge the battery immediately after each use. ✔ Charge the battery once a month during storage, even if the vehicle has not been used. Failure to follow these instructions will permanently damage your battery and void your warranty. Please refer to the Battery Care Section in this manual for more information.
