Table of Contents SAFETY Safety.......................................................... 2 Specifications.............................................. 8 Setup........................................................... 9 Operation.................................................... 10 Maintenance............................................... 12 Parts List and Diagram............................... 14 Warranty.....................................................
10. Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.) SAFETY 9. This product, when used for welding and similar applications, contains or produces a chemical known to the State of California to cause cancer and birth defects (or other reproductive harm). (California Health & Safety Code § 25249.5, et seq.
Electrical Safety Information ELECTRIC SHOCK can KILL. SAFETY 1. Never leave the Stud Welder unattended while energized. Turn off and disconnect power when leaving the work area. 2. Do not touch energized electrical parts. Wear dry, insulating gloves. Do not touch electrode or conductor tong with bare hand. Do not wear wet or damaged gloves. 3. Connect to grounded, GFCI‑protected power supply only. 4. Do not use near water or damp objects. SETUP 5.
2. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing welders. Such preventive safety measures reduce the risk of starting the Welder accidentally. 3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source or moving the Welder. Carrying or energizing welders that have the switch on invites accidents. 4.
Grounding SAFETY TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Have a plug installed by a certified electrician. Do not use the Welder if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Grounded Welders 1.
Symbology Underwriters Laboratories, Inc. Housing Ground Point Volts Amperes Open Circuit Voltage Kilovolt Amperes (Volts / 1000 * Amperes) American Wire Gauge Alternating Current MAINTENANCE OPERATION SETUP V ~ A OCV KVA AWG SAFETY Canadian Standards Association Item 61433 For technical questions, please call 1-800-444-3353.
Specifications SAFETY Power Rating 120 VAC, 60 Hz Circuit Requirement 20 A (dedicated) Weldable Materials Sheet steel Stud Weld Time 0.5 to 1.0 seconds Duty Cycle Tool can weld one stud each 8 minute time interval SETUP OPERATION MAINTENANCE Page 8 For technical questions, please call 1-800-444-3353.
Setup Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram on page 14.
Operation Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY Welding the Stud Note: It is recommended that the following procedures be practiced on a piece of scrap metal prior to actual use. 1. Clean the surface where the stud is to be welded, in an area as large as the Ground Sleeve, down to the metal. Ensure that the surface is free from scale, oxides, paint, grease, and oil.
Pulling Out the Dent 2. With one hand on the Center Handle and one on the Back Handle, apply a backward hammering motion, hammering the Center Handle against the Back Handle (away from the workpiece) until the dent has popped out. 3. To disengage the Slide Hammer head from the stud, gently tap the Center Handle forward against the head of the Hammer until the stud is released. 4. Cut the stud off and grind it down so it is flush with the metal surface. SAFETY 1.
Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETY TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and unplug the Stud Welder from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM WELDER FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. 1.
MAINTENANCE OPERATION SETUP THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Parts List and Diagram Parts List SAFETY Part SETUP 1 2 3a 3b 4 5 6 7 8 9 10 11 12 12a 13 14 15 Description Nut 5/16-18 Insulator Sleeve 2 mm Studs (100/bag, not shown) 3 mm Studs (100/bag, not shown) Slide Hammer (not shown) Head Roller (not shown) Terminal Wire Assembly Wire Assembly Ground Sleeve Spring Sliding Electrode 2 mm Stud Electrode Tip 3 mm Stud Electrode Tip (not shown) Cap Screw 1/4 x 20 x 5/8" FRP Insulator Circuit Breaker Qty 2 1 1 bag 1 bag 1 1 2 1 1 1 1 1 1 1 1 1 Part 16 17 18 19
12 Item 61433 9 10 MAINTENANCE 11 2 30 32 6 25 31 14 30 25 1 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
