2 VOLT RECHARGEABLE GREASE GUN Model 92196 OPERATING INSTRUCTIONS ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at: http://www.harborfreight.com TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE. Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
PRODUCT SPECIFICATIONS Item Description Electrical Requirements Maximum Operating Pressure Grease Reservoir Capacity Hose Size Tube Dimensions Housing Dimensions Handle Dimensions Trigger LED Function Button Weight Charger Input Power: 120VAC / 60 Hz Battery Output Power: 12VDC Battery Capacity: 1300 MAH Battery Charge Time: 1 Hour Quick Charge 6500 PSI 14.5 Ounces 30-1/2” Long x 0.386” Diameter 10-3/4” Long x 2.20” Diameter 7” L x 3” W x 1-1/2” H 7-1/2” L x 3” W (Overall) Squeeze Type “ON” / “OFF” 12.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. 2.
TOOL USE AND CARE 1. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. 2. Do not use the power tool if the Switch (18) does not turn it on or off. Any tool that cannot be controlled with the Switch is dangerous and must be replaced. 3. Disconnect the power tool from its Battery Pack (3) before making any adjustments, changing accessories, or storing the tool.
obstructions, grease, oil, trash, and other debris. Do not use the Grease Gun in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location. 2. Maintain labels and nameplates on this product. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 3. When using the Grease Gun, always maintain a firm grip on the tool with both hands. 4.
generated, the faster the Battery Pack loses power. A Battery Pack that gets too hot can be permanently damaged. Never over-discharge a Battery Pack by using the tool while tool performance is decreasing. Never attempt to discharge a tool’s Battery Pack by continuing to squeeze the tool Switch (18). When tool performance begins to diminish, stop the tool, re-charge the Battery Pack, and use the fresh Battery Pack for optimal performance. 13.
5. Depress the “SET” button on the Charger (17). The Green Light will automatically go out, and the Red Light will turn on indicating the Charger has switched to the charge mode. (See Figure A.) 6. In approximately 1 hour, when the Battery Pack (3) is fully charged, the Red Light will automatically go out, and the Green Light will turn on. Remove the Battery Pack from the Charger, and disconnect the Charger from its electrical outlet. (See Figure A.) 7.
4. Remove the pull tab from the grease cartridge. Then, screw the Grease Tube (2) into the Pump Housing ( 6). (See Figure B.) 5. Turn the Follower Handle (19) to release the Follower Rod (22) from the slot on the end cap of the Grease Tube (2) to allow the Follower Rod (22) to move forward into the Grease Tube. (See Figure B.) PUMP HOUSING (6) FOLLOWER ROD (22) FOLLOWER HANDLE (19) FILLER VALVE (12) GREASE TUBE (2) FIGURE B TO FILL THE GREASE TUBE FROM A BULK CONTAINER 1.
TO FILL THE GREASE GUN, USING A FILLER PUMP 1. Pull back on the Follower Handle (19) until the Follower Rod (22) is fully extended. Then, turn the Follower Handle (19) and latch the Follower Rod into the slot on the end cap of the Grease Tube (2). (See Figure B.) 2. Attach the connector of the filler pump (not included) to the Filler Valve (12) on the Grease Gun. (See Figure B.) 3. Operate the filler pump to fill the Grease Tube (2).
TO EXPEL AIR POCKETS 1. Release the Follower Rod (22) from the slot on the end cap of the Grease Tube (2) to allow the Follower Rod to move forward into the Grease Tube (See Figure B.) 2. Push the Follower Handle (19) forward while depressing the Vent Valve (13). (See Figure D.) 3. Squeeze the Switch (18) several times to operate the Grease Gun until the trapped air is expelled. Then, push the Follower Rod (22) all the way into the Grease Tube (2). (See Figure D.
2. Always clean the grease zerk fitting carefully and completely with a clean cloth prior to inserting the Grease Gun’s Coupler (14) onto the grease zerk fitting. (See Figure D.) 3. Insert the Coupler (14) fully onto the clean grease zerk fitting of the object you are lubricating. (See Figure D.) 4. With one hand, hold the Grease Tube (2) securely. With the other hand, squeeze the Switch (18) several times or until a small amount of grease begins to flow back out of the grease zerk fitting.
PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
26: CARRYING CASE NOT SHOWN. ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
