8V CORDLESS COMBO PACK Model 90374 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight Tools®. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at: http://www.harborfreight.com Copyright© 2003 by Harbor Freight Tools®. All rights reserved.
PRODUCT SPECIFICATIONS Item Description Electrical Requirements Batter Charger Input: 120 VAC / 60 Hz Battery Output: 18 VDC Battery Charging Time 3 to 5 Hours Drill Specifications 3/8" Keyless / Reversible / Single Speed / 900 RPM Squeeze Trigger / Torque Adjustments: 1 - 8 Oscillating Sander Specifications Triangle Shape / Hook & Loop Attachment 6,000 OPM / Rocker Power Switch Flashlight Specifications Pistol Grip / 0 - 90 Degree Swivel Head / Slider Power Switch Stepped Lens (Clear) / 8 Watt B
. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ELECTRICAL SAFETY 4. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents. 13. Remove adjusting keys or wrenches before turning the power tool on.
22. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. SERVICE 24. Tool service must be performed only by qualified repair personnel.
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS 1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code. (See Figure B.) 2. Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration. (See Figure B.) FIGURE B EXTENSION CORDS 1.
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Figure C.) 6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. 7. Make sure your extension cord is properly wired and in good electrical condition.
SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. V~ A no xxxx/min. Volts Alternating Current Amperes No Load Revolutions per Minute (RPM) SPECIFIC SAFETY RULES 1. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use the Combo Pack in areas near flammable chemicals, dusts, and vapors. 2.
7. Use eye protection. Always wear ANSI approved safety impact eye goggles when working with these products. 8. Proper Battery Care: Battery (1A) leakage may occur under extreme usage or temperature conditions. If Battery fluid comes in contact with skin, wash with soap and water and rinse with lemon juice and vinegar. If the fluid comes in contact with eyes, flush with water for several minutes and contact a doctor immediately. Never burn the Battery, as it can explode in a fire.
18. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
4. To charge the Battery (1A), plug the Battery Charger’s Plug (1B) into the Charging Base (1C). Plug the Battery (1A) into the Charging Base (1C). Charging room temperature: 50° F - 104° F. Then, plug the Battery Charger into the nearest 120 Volt, grounded, electrical outlet. (See Figure D). 5. A Charging Indicator Light on the Charging Base (1C) will illuminate to show that charging is taking place.
3. To turn off the Flashlight, slide the Switch Button (4C) to its OFF position. (See Figure E.) 4. To change the Bulb (7C), unscrew the Light Head Cap (9C) and remove the Lens (8C). Remove the old Bulb by pushing in on the Bulb while turning it clockwise. Insert a new Bulb by aligning the tabs on the Bulb with the slots in the Bulb socket. Push in on the new Bulb while turning it counterclockwise. Re-attach the Lens and Light Head Cap. (See Figure E.
7. Lightly apply the oscillating Sand Paper Pad (17D) to the workpiece surface, and begin sanding the workpiece by moving the tool forward and backward with (parallel to) the grain of the workpiece. 8. Once the sanding job is completed, release pressure on the Switch (3D) to turn off the Sander. (See Figure F.) 9. IMPORTANT: If, during the sanding process it becomes necessary to replace worn sand paper with new sand paper, make sure to turn off the Sander and disonnect the Battery (1A).
5. Whenever possible, secure the workpiece that is to be cut in a vise or with clamps. 6. Insert the fully charged Battery (1A) in the Jigsaw’s Handle, and make sure the Spring on the Battery snaps into place on the Handle. (See Figure G.) 7. The Jigsaw is equipped with a Safety Button that prevents accidental starting. To turn on the Jigsaw, depress the Safety Button and then squeeze the Switch (5E). NOTE: Always grip the Jigsaw firmly with both hands when the tool is running. (See Figure G.) 8.
To Operate The Drill: 1. WARNING! Always make sure the Trigger (3F) of the Cordless Drill is in its “OFF” position, the Battery (1A) is removed from the Drill, and the Battery Charger (1B) is unplugged from its electrical outlet prior to making any adjustments to the tool. (See Figure H.) 2. The Chuck (12F): Accepts up to 3/8” diameter drill bits (not included) and the Screwdriver Bit (31F). To install a drill bit, hold the Chuck Sleeve firmly in place and turn the Chuck (12F) counterclockwise.
6. Whenever possible, secure the workpiece that is to be drilled in a vise or with clamps. 7. When installing drill bits or the Screwdriver Bit (31F), make sure the Battery (1A) is removed from the Drill to avoid accidental starting. Then, insert and lock in p l a c e a drill bit or Screwdriver Bit in the Chuck (12F) of the Drill. (See Figure H.) 8. Insert the fully charged Battery (1A) in the Drill’s Handle, and make sure the Spring on the Battery snaps into place on the Handle. (See Figure H.) 9.
2. BEFORE EACH USE, inspect the general condition of the tools. Check for misalignment or binding of moving parts, cracked or broken parts, damaged wiring, and any other condition that may affect their safe operation. If abnormal noise or vibration occurs with a tool, have the problem corrected before further use. Do not use damaged equipment. 3. TO CLEAN, use a clean, damp, cloth to clean the outer surfaces of the Combo Pack tools and accessories. A mild detergent may be used. Do not use solvents.
PARTS LIST - FLASHLIGHT Part # Description Part # Description 1A Batter y 6C Locate Spring 1B Batter y Charger 7C Bulb 1C Charger Base 8C Lens 2C Right Enclosure 9C Light Head Cap 3C Switch 10C Left Enclosure 4C Switch Button 11C Screw 5C Light Head Cover ASSEMBLY DIAGRAM - FLASHLIGHT 5C 6C 11C 4C 3C 10C 7C 8C 9C 2C 1B Note: 1C Charger Base not shown (see page 11, Figure D) 1A NOTE: Some parts are listed and shown for illustration purposes only, and are not available in
PARTS LIST - SANDER Part # Description Part # Description 1A Batter y 9D Gear 1B Batter y Charger 10D Bearning 1C Charger Base 11D Shaft 1D Enclosure 12D Oscillator 2D Enclosure 13D Bearing 3D Switch 14D Suppor t 4D Pole Plate 15D Base Plate 6D Motor 16D Tapping Screw 7D Gear 17D Sand Paper Pad 8D Bearing 18D Tapping Screw ASSEMBLY DIAGRAM - SANDER 2D 3D 1D 4D 18D 6D 7D 8D 9D 10D 11D 14D Note: 1C Charger Base not shown 12D 1A 1B 15D 13D 17D 16D NOTE
PARTS LIST - JIGSAW Part # Description Part # Description 1A Battery 12E Slide Bar 1B Battery Charger 13E Screw 1C Charger Base 14E Hex Socket Screw 1E Enclosure 15E Blade Holder 2E Guard 16E Saw Blade 4E Pole Plate 17E Slide Sleeve 5E Switch 18E Block 6E Excentral Gear 19E Base Plate 7E Suppor t Bracket 20E Roller Suppor t 8E Motor 21E Spring Washer 9E Enclosure 22E Washer 10E Tapping Screw 23E Nut 11E Self-Oiled Bearing 24E Hex Key ASSEMBLY DIAGRAM -
PARTS LIST - DRILL Part # Description Part # Description 1A Batter y 17F Small Ball Bearings 1B Batter y Charger 18F Governor Box 1C Charging Base 19F Shaft Coat 1F Self Tapping Screw 20F Spindle 2F Right Enclosure 21F Gear Ring 3F Trigger Switch Assy.
ASSEMBLY DIAGRAM - DRILL 32F 31F 30F 33F 29F 2F 28F 27F 1F 26F 25F 24F 21F 3F 20F 23F 22F 19F 18F 17F 16F 15F 14F 1B 5F 6F 1A 7F 8F 1C 9F 10F 11F 12F 13F NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as original or replacement parts.
