Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. REV 15a Using a generator indoors CAN Using an engine indoors KILL YOU IN MINUTES.
Table of Contents Safety.......................................................... 2 Maintenance............................................... 16 Setup........................................................... 6 Parts List and Diagram............................... 21 Specifications.............................................. 6 Warranty..................................................... 23 SAFETY Operation....................................................
9. Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the generator for back up power. 10. Do not operate the Generator before grounding.
16. Connect the Generator only to a load or electrical system (120 volt or 240 volt) that is compatible with the electrical characteristics and rated capacities of the Generator. 17. Insulate all connections and disconnected wires. 29. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. SAFETY 18. Guard against electric shock.
b. Turn the engine switch to its “OFF” position. c. Allow the engine to completely cool. d. Then, remove the spark plug cap from the spark plug. 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 9. Store equipment out of the reach of children. 10. Follow scheduled engine and equipment maintenance. 3.
Functional Description Specifications SAFETY Generator Output 120/240VAC, 60Hz 7,000 Running Watts (8750 Peak Watts) Battery needed for electric start (not included) 12V, lead acid, 9Ah Electrical Receptacle Displacement Engine Type Cooling System Engine Type Capacity Fuel SETUP Type SAE Engine Oil Capacity Run Time @ 50% load Operational Volume Available accessories Two 3-Prong, duplex NEMA #5-15 120V One 3-Prong, NEMA #L5-20 twistlock 120V One 4-Prong, NEMA #L14-30 twistlock 120V/240V One DC
Components and Controls (cont.) START I O ON OFF 3. Circuit Breakers: The circuit breaker protects the Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker. Should any of the Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit Breaker, restart the Engine, and re-attach loads.
Initial Tool Set Up/Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required.
High Altitude Operation Above 3000 feet NOTICE Warranty void if necessary adjustments are not made for high altitude use. At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. The fuel system on this engine may be influenced by operation at higher altitudes.
Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired. Generator Pre-Start Checks SETUP Inspect engine and equipment, looking for damaged, loose, and missing parts before set up and starting.
Using the Generator Basic Generator Use Procedure - See following pages for specific instructions 1. Check that the generator can handle the wattage needed to power your products. 2. Start the Engine, and allow the Engine and Generator to run and warm up for five minutes after starting with no electrical load. 3. Plug in products. 6. Allow the Generator and its Engine to completely cool. Then store the unit in a clean, dry, safe location out of reach of children and other unauthorized people.
Starting the Engine 1. To start a cold engine, move the Choke to the CHOKE position. To restart a warm engine, leave the Choke in the RUN position. SAFETY 2. Open the Fuel Valve. OFF SETUP ON 3. For MANUAL START For ELECTRIC START A. Turn the Engine Switch to ON. Turn the Engine Switch to START. START I O OPERATION B. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor.
Connecting Electrical Loads 400 200 00 1,2 WARNING! Connect only properly wired plugs to the generator. A plug that is spliced onto a different cord may be hazardous. Only a qualified electrician should wire a plug onto a cord. CAUTION Never exceed the rated capacity for this Generator, as serious damage to the Generator and/ or appliances, tools, and equipment could result from an overload.
Calculating Total Wattage of Devices Used with the Generator SAFETY Before using the Generator, check that the products you want to plug into the unit are below the rated and maximum wattage ratings of the Generator. Use the Wattage Calculation Table below, and the watts listed on your products, to help calculate multiple wattage totals. Wattage Estimate Charts Note: Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator.
Stopping the Engine in an Emergency SAFETY 1. To stop the engine in an emergency, turn the Engine Switch off. START I O NOTICE: Generator shut-off under load may damage the generator and attached equipment. OFF Stopping the Engine Under Normal Conditions SETUP 1. Before turning off the Engine, turn off all electrical loads, then unplug them. 2. Turn the Engine Switch off. START OFF OPERATION I O 3. Close the Fuel Valve.
User‑Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETY TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the generator to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE: Do not use damaged equipment.
Checking and Filling Fuel 2. Unscrew and remove the Fuel Cap. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Engine Oil Change CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil. 1. Make sure the engine is stopped and is level. 2. Close the Fuel Valve. 3.
Spark Plug Maintenance 1. Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. SAFETY 2. Using a spark plug wrench, remove the spark plug. Spark Plug 3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. Cylinder If the electrode has Assembly deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. SETUP NOTICE: Using an incorrect spark plug may damage the engine.
Troubleshooting FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Choke not in CHOKE position, cold engine. 2. Move Choke to CHOKE position. 3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel (E15, E20, E85, etc.) system. Replace components damaged by ethanol.
Troubleshooting (cont.) Problem Engine misfires Possible Causes SAFETY 1. Check wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Incorrect compression. Engine stops suddenly Probable Solutions 1.
Parts List and Diagram Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 2 7 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 2 1 Part 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Description Starter Assy, Recoil Bolt Shroud Shroud, Cylinder Body Bolt Bolt Carburetor Assy.
Page 22 106 5 9 2 3 101 For Generator technical questions, please call 1-888-866-5797.
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
Harbor Freight Tools Emission Control Defects Warranty Provisions 1. Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser. 2.
