PRODUCT SPECIFICATIONS Electrical Requirements Overall Height Table Surface Dimensions Table Tilt Work Table Options Belt Size Disc Size Belt Speed Disk Speed Weight 1 HP, Ball Bearing Motor 110 Volt / 60 Hz / 12.8 Amps 3450 Rpm 40" 6-1/2" x 12-3/4" 0-50 Degrees For Sanding Disc or Sanding Belt Use 6" x 48" 9" Diameter, PSA Type 1400 FPM 1800 RPM 121 lb. WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
IMPORTANT SAFETY INFORMATION General Tool Safety Warnings Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 3. KEEP WORK AREA CLEAN.
13. DON’T OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in. 17. USE RECOMMENDED ACCESSORIES.
Grounding Pin 125 VAC 3-Prong Plug and Outlet (for up to 125 VAC and up to 15 A) 7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in “125 VAC 3-Prong Plug and Outlet”. The tool has a grounding plug that looks like the plug illustrated above in “125 VAC 3-Prong Plug and Outlet”. 8. The outlet must be properly installed and grounded in accordance with all codes and ordinances. 9. Do not use an adapter to connect this tool to a different outlet.
17. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 18. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm.
PRODUCT FEATURES NOTE: Prior to assembling and operating the Belt/Disc Sander, it is important to familiarize yourself with all of the machine’s major components. Failure to do so may result in personal injury and/or damage to the machine and workpiece being sanded. (See Figure B, and refer to the “Operating Instructions” section in this manual.) 9” SANDING DISC (15) MITER GAUGE (3) LOCK KNOB/ADJUST NUT ASSY.
5. To connect the remaining Frame (64) to the two Stands (56), follow Steps #1, #2, #3, and #4). (See Figure C.) UPPER BRACKET (57) BOLT (58) WASHER (60) NUT (63) STAND (56) FRAME (64) UPPER BRACKET (57) (mostly hidden) STAND (56) BOLT (58) WASHER (60) NUT (63) FRAME (64) FIGURE C 6. Place both Upper Brackets (57) on the top edges of the two Stands (56), and align the eight mounting holes (two on each end) of the Brackets with the eight mounting holes (two on each end) of the Stands. (See Figure C.
SCREW (66) WASHER (65) SCREW (66) WASHER (65) SCREW (66) WASHER (65) SCREW (66) WASHER (65) FIGURE D SCREW (61) WASHER (60) RUBBER FOOT (59) Figure A: To Assemble the Pulleys, Sanding Disc Plate, and Table: 1. Remove the 4 screws from the cover on the Pulley Cover (22) and set aside. 2. Line up the three bolt holes on the Pulley Cover (22) with the threaded holes in the Bracket (26). Place a Washer (21) over each of 3 Screws (20). Insert a Screw (20) into each hole and tighten. (See Figure E.
6. 7. Carefully align both pulleys and tighten. Large PulFIGURE F Use a flat head screwdriver through the ley (19) slot in the Pulley Cover (22) to tighten the Set Screw (14) on the Large Pulley (19). (See Figure G.) Use a hex key (not included) to tighten the Set Screw (14) on the Small Pulley (52). Small PulLoosen the 4 Screws (48) that hold the Motor (30) ley (52) just enough to let the Motor move. Move the Motor towards the Large Pulley enough to let the Belt (17) slip on over both Pulleys.
OPERATING INSTRUCTIONS To Install A Sanding Belt: 1. CAUTION: Always turn the Power Switch (53) to its “OFF” position and unplug the Power Cord (55) from its 110 volt electrical outlet before performing this procedure. (See Figure B.) 2. Loosen the two Lock Knobs (44) in order to unlock the two Adjust Nuts (44). (See Figure H, next page.) 3. Turn the two Adjust Nuts (44) counterclockwise to allow the Sanding Belt (2) to be inserted onto the Sand Belt Frame (40). (See Figure H.) 4.
To Install A Sanding Disc: 1. CAUTION: Always turn the Power Switch (53) to its “OFF” position and unplug the Power Cord (55) from its 110 volt electrical outlet before performing this procedure. (See SANDING DISC Figure B.) (15) 2. Swing the Table Support Bracket (9) out of the way and remove the cover from the Pulley Cover ( 22) as explained on page 9. Check to make sure the Sanding Disc Plate (16) is free of dirt, oil, and other debris. (See Figure I.) 3.
TABLE (1) TABLE (1) ANGLE GAUGE (5) KNOB (10) ANGLE GAUGE (5) FIGURE J KNOB (10) To Adjust The Angle Of The Miter Gauge: 1. The angle of the Miter Gauge (3) may be adjusted to the right 0 to 45 Degrees and to the left 0 to 45 Degrees. (See Figure K, next page.) 2. To adjust the angle of the Miter Gauge (3), slightly loosen the Miter Gauge Knob. (See Figure K.) 3. Observe the Angle Scale on the Miter Gauge (3).
To Adjust The Sand Belt Frame For Vertical Sanding: Loosen the two Nuts (36) on the Sanding Belt Frame (40), and with assistance raise the Sanding Belt Frame to its full vertical position. Then, firmly retighten the two Nuts to lock the Sanding Belt Frame in place. (See Figure L.) NUT (36) SANDING BELT FRAME (40) (VERTICAL POSITION) FIGURE L To Adjust The Position Of The Table: 1.
END VIEW SANDING BELT FRAME (40) TABLE (1) SANDING BELT (2) SUPPORT BAR (18) SET SCREW (14) FIGURE M SIDE VIEW TABLE (1) SUPPORT BAR (18) SET SCREW (14) To Perform Horizontal Sanding With The Sanding Belt: 1. CAUTION: Before each use, inspect the condition of the Sanding Belt (2). Look for tearing, excessive wear, or other damage to the Sanding Belt. Never use a Sanding Belt that is damaged. When replacing, never use an inexpensive, low quality Sanding Belt. 2.
To Perform Horizontal Sanding With The Sanding Disc: 1. CAUTION: Before each use, inspect the condition of the Sanding Disc (15). Look for tearing, excessive wear, or other damage to the Sanding Disc. Never use a Sanding Disc that is damaged. When replacing, never use an inexpensive, low quality Sanding Disc. 2. NOTE: The Sanding Disc (15) is typically used for smaller workpieces. 3. Plug the Power Cord (55) into a grounded, 110 Volt electrical outlet. (See Figure B.) 4.
INSPECTION, MAINTENANCE, AND CLEANING 1. CAUTION: Always turn the Power Switch (53) to its “OFF” position and unplug the Power Cord (55) from its 110 volt electrical outlet before performing any inspection, adjustments, maintenance, or cleaning. 2. BEFORE EACH USE, inspect the general condition of the Belt/Disc Sander.
PARTS LIST PART # DESCRIPTION QTY PART # DESCRIPTION QTY 1 Table 1 34 Set Screw 2 2 Sanding Belt 1 35 Driving Roller 1 3 Miter Gauge 1 36 Nut (M8) 6 4 Screw (M5x30) 2 37 Key (B5x50) 1 5 Angle Gauge 1 38 Driving Roller Shaft 1 6 Washer (8) 6 39 Back Stop 1 7 Screw (M8x12) 1 40 Sanding Belt Frame 1 8 Nut (M5) 2 41 Roller Adjust Bar 2 9 Table Support Bracket 1 42 Spring Pin (5) 2 10 Knob 1 43 Leader Roller 1 11 Screw (M5x10) 1 44 Lock Knob/Adju
ASSEMBLY DIAGRAM 2 1 6 7 5 10 11 35 33 34 6 12 13 3 9 14 8 4 18 19 20 21 22 23 6 26 29 28 27 3121 16 32 52 17 36 29 27 6 40 31 30 48 6 14 45 45 44 47 29 50 51 53 44 41 42 27 6 36 39 41 42 49 14 15 14 21 38 37 54 43 27 29 46 55 56 56 65 57 58 65 66 64 59 60 61 58 66 58 63 63 64 62 60 58 59 60 61 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
