Product manual

Page 3
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Item 61411
Die Instructions
DIES are used to cut (threading) or clean (chase) external
threads,
such as on a screw or threaded rod.
NOTE:
It will be easier to start the Die correctly
It will be easier to start the Die correctly
if the end of the work material is slightly
chamfered with a grinder or file (not included).
1.
Select the proper Die size for the rod
to be threaded. The Die can be no
larger than the rod stock, and should be
.005″
to
.010″
smaller.
Oversized
rod
stock
may damage the die, and will make turning
it difficult.
Slightly
Slightly
undersized rod stock
makes turning the die easier, and will result
in good threads for most applications.
2.
Secure the workpiece in a vise or other fixture
(not included). Ensure
that
the
workpiece will
not move or turn while it is being
threaded.
Note
that the workpiece may be damaged
by the vise during the
threading
process.
When
possible, thread the workpiece
before cutting it to the final length
to eliminate the damaged area.
3.
Insert the Die into the Die Wrench.
Note:
An adapter ring is provided
for the smaller die sizes.
4.
Align
the
groove on the side of the
Die with the Screw on the Die Holder.
Tighten
the
screw using the included
Screwdriver. Use the Screw on side of the
Die Wrench to secure the Die firmly in place.
Screw
Die
5.
Place the chamfered side of the Die onto
the workpiece, being careful to
precisely
align the Die perpendicular to the rod
.
6.
Begin turning the Die clockwise. The cutting
edges will begin to bite into the material, and
the Die will begin to thread itself onto the rod.
7.
As you progress, apply lubrication,
using
a
high-quality cutting oil.
As
with
the
Tap, reverse the Die to clear
the shavings after every 1/4 to 1/2 turn of
progress, depending on material hardness.
Continue this forward and back process,
using proper lubrication, until you have
cut the desired length of threads.
8.
Then turn the Die counterclockwise
completely off the rod.
Maintenance
1.
Clean
immediately after use and apply a light
layer of oil or grease to prevent corrosion.
Note:
The carbon steel parts of this
set are susceptible to corrosion.
Even
light
corrosion
may reduce effectiveness.
2.
Store tools in the provided case in a
secure location, out of the reach of
children, to protect them from moisture.