Table of contents SAFETy Safety ......................................................... 2 Specifications ............................................. 6 Setup .......................................................... 6 Operation ................................................... 11 Maintenance .............................................. 15 Parts Lists and Diagrams .......................... 17 Warranty ....................................................
7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 13. DON’T OVERREACH. Keep proper footing and balance at all times. 8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. (at full load) EXTENSION cORD LENGTH 25′ 50′ 100′ 150′ 0–6 18 16 16 14 6.
Grounding Instructions SAFETy TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS: 110-120 V~ Grounded Tools: Tools with Three prong plugs 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
11. Industrial applications must follow OSHA guidelines. 12. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 13. Avoid unintentional starting. Prepare to begin work before turning on the tool. 14. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 15.
Specifications SAFETy Electrical Rating 120VAC / 60Hz / 15A Spindle No Load Speeds 180, 330, 380, 460, 530, 650, 1120, 1350, 18780, 2150, 2850, 3850 RPM Spindle Stroke 4″ Spindle Taper MT3 Swing 20″ Column Diameter 3-5/8″ Chuck Capacity 3/16" - 17/32" (4.7mm - 13.
. Replace the Collar onto the Column with its beveled side down, ensuring that the top end of the Rack is engaged in the groove formed between the Collar and the Column. IMpORTANT: Make sure the Rack is not pinched and there is a working clearance between the Rack and Collar. 8. Tighten the Collar set screw. 3. Use the Socket Head Cap Screw (13) to attach the Handle Grip (12) to the Table Crank. Use a hex key (not supplied) to securely tighten the Handle Grip. 4.
Head to column SAFETy 1. Before installing the Head Assembly, it may be necessary to back the Set Screws (6) out slightly to ensure they do not protrude internally, as this would prevent the Head Assembly from sliding fully into position. 2. With assistance, raise the Head assembly and locate it on top of the Column. 3. Align the Head with the Base, and firmly secure it with the Set Screws. 4. Screw the three Spindle Feed Handle Bars (93) firmly into the Spindle Feed Handle Seat (94).
Attaching the pulley cover Knob 1. Slide the Pulley Cover Knob (124) into the hole in the front of the Pulley Cover. 2. Screw the Pan-Head Screw (125) into the knob from the inside of the Pulley Cover. 1. Undo the Belt Tension Locking Knobs (84) on both sides of the Head. Turn the Belt Tension Lever (96) clockwise to bring the Motor Pulley 107) towards the Spindle Pulley (44). This will allow the Belts to be easily slipped over the Pulleys. 2.
Functions SAFETy SETUp OpERATION MAINTENANcE Page 10 For technical questions, please call 1-800-444-3353.
Operating Instructions SAFETy Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Tool Set Up TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. SETUp TO pREVENT SERIOUS INJURy: DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.
Using the cutting Oil Drip System SAFETy 1. Remove the upper Oil Bottle from the Oil Bottle Clips and unscrew the Cap. 4. Open the Oil Pipe valve and adjust the Pipe so the oil drips onto the cutting area. 2. Make sure that the Oil Pipe valve is closed. Fill the Bottle with your lubricant of choice. 5. The used oil will collect in the Oil Bottle attached to the underside of the Work Table. • Before the Bottle is full, dispose of the used oil in accordance with local regulations. 3.
Installing the Bit 1. Loosen the Chuck with the Chuck Key until the jaws of the drill are opened enough to fit the drill bit.. 2. Insert the drill bit approximately 1″ into the jaws of the Chuck, ensuring that the jaws do not touch the flutes of the bit. 3. Hand tighten the Chuck until the bit is held securely in place. Confirm that the bit is centered between the Chuck jaws. 4. Use the Chuck Key to tighten the Chuck.
Workpiece and Work Area Set Up SAFETy 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury. 9. FOR FLAT WORK, lay the workpiece on a wooden base and clamp it down firmly against the table to prevent it from turning. 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage.
Maintenance and Servicing SAFETy procedures not specifically explained in this manual must be performed only by a qualified technician. TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO pREVENT SERIOUS INJURy FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Troubleshooting problem possible causes Tool will not start. 1. Cord not connected. 2. No power at outlet. SAFETy Tool operates slowly. SETUp Motor runs, but Spindle does not turn. Performance decreases over time. 3. Tool’s thermal reset breaker tripped (if equipped). 4. Internal damage or wear. (Carbon brushes or switch, for example.) Extension cord too long or wire size too small. Belt(s) improperly installed or missing. 1. Accessory dull or damaged. 2. Carbon brushes worn or damaged.
parts Lists and Diagrams MAINTENANcE OpERATION SETUp THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
parts List SAFETy SETUp OpERATION MAINTENANcE part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Description Base Flat Washer 12 Spring Washer 12 Bolt M12×40 Column Support Set Screw M8×10 Column Worm Gear Set Screw M5×16 Table Crank Nut M10 Handle Grip Soket Head Cap Screw M8×90 Rack Table Support Gear Axis Pin Table Support Lock Handle Handle Grip Scale Label Rivet “0” D
Assembly Diagram 47 116 115 114 124 120 44 117 125 41 122 121 123 111 109 110 42 43 48 25 42 50 49 41 53 76 55 56 82 103 106 83 81 79 75 52 102 99 98 84 70 69 11 72 68 60 59 63 62 61 67 66 54 77 3 2 58 80 57 78 73 74 51 71 28 107 112 49 118 74 108 113 100 97 104 101 105 SETUp 45 119 SAFETy 46 101 96 6 85 87 86 95 94 88 65 93 89 64 90 58 57 91 18 40 17 16 19 39 38 23 37 21 92 OpERATION 57 58 15 20 22 14 7 36 8 9 10 11 12 13 4 34
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
