Table of contents SAFETy Safety ......................................................... 3 Specifications ............................................. 6 Setup .......................................................... 6 Operation ................................................... 11 Maintenance .............................................. 15 Parts List and Diagram .............................. 18 Warranty ....................................................
IMpORTANT SAFETy INFORMATION SAFETy General Tool Safety Warnings Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 12. SECURE WORK.
Grounding Instructions SAFETy TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS: 110-120 V~ Grounded Tools: Tools with Three prong plugs 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
11. Industrial applications must follow OSHA guidelines. 12. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 13. Avoid unintentional starting. Prepare to begin work before turning on the tool. 14. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 15.
Specifications Motor Spindle Speeds SAFETy Spindle Stroke Spindle Taper Chuck Capacity Swing Table Diameter Table Rotation Table Tilt Column Diameter 120VAC, 60Hz, 13.
1. Lubricate the Worm Gear (45) teeth with light grease and insert the Gear shaft-first into the Table Support (46). Extend the shaft as far as possible through the opening in the side of the Support. See Figure A. 6. While holding the Rack and the Table Support as assembled, slide both down onto the Column. Slide the Rack down until the bottom of the Rack is positioned against the Column Support. 7.
Head Assembly to column See Figure c. SAFETy 1. Before installing the Head Assembly, it may be necessary to back the four Socket Head Cap Screws (6) out slightly to ensure they do not protrude internally, as this would prevent the Head Assembly from sliding fully into position. 2. With assistance, raise the Head assembly and locate it on top of the Column. 3. Align the Head with the Base, and firmly secure it with the Set Screws. 4.
Installing the Belts IMpORTANT: Tension is correct when the belts deflect by approximately 1/2″ at their centers of run when using reasonable thumb pressure. Deflection Distance = 1/2" SAFETy 1. Undo the Belt Tension Locking Knobs (87) on both sides of the Head. Turn the Belt Tension Lever (97) clockwise to bring the Motor Pulley 109) towards the Spindle Pulley (69), allowing the Belts to be easily slipped over the Pulleys. 2.
Functions SAFETy SETUp OpERATION MAINTENANcE Page 10 For technical questions, please call 1-800-444-3353.
Operating Instructions SAFETy Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Tool Set Up TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO pREVENT SERIOUS INJURy: DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.
changing Drill Speed 4. Consult Figure F (or the chart inside the Pulley Cover) and install the Belts on the Pulleys in the positions that correspond to the required Spindle/Drill speed. See Functions on page 10 for illustrations. SAFETy 1. WARNING! TO pREVENT SERIOUS INJURy: Turn off and unplug the Drill Press before changing drill speed. 2. Open the Pulley Cover. 3. Loosen the Belt Tension Lock Knobs on both sides of the Head and turn the Belt Tension Lever clockwise.
1. Remove the upper Oil Bottle from the Oil Bottle Clips and unscrew the Cap. 4. Open the Oil Pipe valve and adjust the Pipe so the oil drips onto the cutting area. 2. Make sure that the Oil Pipe valve is closed. Fill the Bottle with your lubricant of choice. 5. The used oil will collect in the Oil Bottle that is attached to the underside of the Work Table. 3. Screw the Cap onto the Bottle and snap the Bottle back into the Clips. • Dispose of the used oil in accordance with local regulations.
Workpiece and Work Area Set Up SAFETy 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury. 9. FOR FLAT WORK, lay the workpiece on a wooden base and clamp it down firmly against the table to prevent it from turning. 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage.
Maintenance and Servicing SAFETy procedures not specifically explained in this manual must be performed only by a qualified technician. TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO pREVENT SERIOUS INJURy FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Adjusting the Spindle Feed Handle Return Torsion Spring This procedure must be performed only by a qualified technician. SAFETy Wear a full face shield during this procedure. If the Spindle does not return all the way up or moves up sluggishly, or if it requires too much force to pull down on the Spindle Feed Handles, the amount of spring tension on the Spindle Feed Handles can be adjusted. 1. Loosen the Lock Knob on the Depth Stop Collar. 2. Move the Spindle/Chuck assembly to its uppermost position.
Troubleshooting Motor runs, but Spindle does not turn. Performance decreases over time. Excessive noise or rattling. Overheating. Belt(s) improperly installed or missing. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Table A on page 3. Properly install belt(s). See Installing the Belts on page 9. 1. Accessory dull or damaged. 2. Carbon brushes worn or damaged. 1. Keep cutting accessories sharp. Replace as needed. 2.
parts List and Diagram parts List SAFETy part SETUp OpERATION MAINTENANcE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Page 18 Description Base Column Support Flat Washer 10 Spring Washer 10 Bolt M10×35 Socket Head Cap Screw M10×10 Column Rack Spindle Feed Handle Bar Spindle Feed Hub Spring Pin 5×30 Spindle Feed Shaft Lock Knob Depth Stop Collar Scale Label Set Screw M6×10
Assembly Diagram 116 71 114 SAFETy 115 70 114 69 113 112 68 111 66 85 67 22 25 117 84 28 27 120 88 81 53 56 65 25 22 73 31 6 18 20 29 28 23 26 22 21 24 104 92 13 83 96 97 98 105 106 12 11 15 25 16 22 17 107 10 14 9 8 37 62 33 36 35 50 51 46 47 48 16 58 53 57 54 40 49 41 42 43 44 39 38 7 MAINTENANcE 45 34 52 6 5 4 3 2 55 56 Item 61487 91 95 103 101 102 103 32 63 59 93 94 87 83 84 85 90 27 64 100 88 30 75 60 86 80 77 78 79 19 42 76
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
