Table of contents SAFETy Safety ......................................................... 2 Specifications ............................................. 8 Setup .......................................................... 8 Operation .................................................... 9 Maintenance .............................................. 12 Parts List and Diagram .............................. 14 Warranty ....................................................
1. power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. 4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 2.
5. Maintain power tools. check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Vibration Safety 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool.
Grounding SAFETy TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION: check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.) 6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. 7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
Specifications SAFETy Electrical Rating 120VAC / 60Hz / 2.4A Motor Speed 26,000 RPM (No Load) Collet 1/4" Trim Guide Accessories Small Wrench Included Large Wrench 4006675 Setup - Before Use: Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Operating Instructions Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETy Tool Set Up TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Make sure that the Trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section. 1. Unplug the Router from the electrical outlet. 4.
Installing the Fence Use the Fence to make cuts parallel to the edge of a workpiece, or following a guide clamped onto the workpiece. SAFETy 1. Install the Fence Bracket with the Fence facing inward, and the flanges down. Attachment Knob 2. Using the Attachment Knob, attach the Fence Asm. to the Router, as shown in Figure A. 3. After measuring the proper distance from the router bit to the Fence, tighten the Fence using the Wing Nut. Wing Nut 4.
Installing the Trim Guide Asm. SAFETy Use the Trim Guide to trim in relation to both the workpiece’s top surface and its edge surface, so the Router must be adjusted to cut accurately in two dimensions. 1. Assemble the Trim Guide as shown in Figure c, and attach to the Router Base. 3. Loosen the Attachment Knob and adjust the Trim Guide so that its Guide Wheel is below the bit by approximately 3/4" to 1". Tighten it in position using Attachment Knob. 4.
Maintenance and Servicing procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETy TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Make sure that the Trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section. TO pREVENT SERIOUS INJURy FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Troubleshooting 3. Tool’s thermal reset breaker tripped (if equipped). 4. Internal damage or wear. (Carbon brushes or Power Switch for example.) Tool operates slowly. 1. Forcing tool to work too fast. 2. Extension cord too long or cord diameter too small. Performance 1. Carbon brushes worn decreases over time. or damaged. 2. Router bit dull or damaged. Excessive noise Internal damage or wear. (Carbon or rattling. brushes or bearings, for example.) Overheating. 1. Forcing tool to work too fast. 2.
parts List and Diagram pLEASE READ THE FOLLOWING cAREFULLy SAFETy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
28 SAFETy Assembly Diagram 15 26 30 6 34 33 3 2 49 48 420 4 5 10 41 37 421 423 425 424 18 13 46 427 426 OpERATION 39 16 50 32 40 1 SETUp 17 31 19 428 429 430 42 44 51 21 445 27 444 442 MAINTENANcE 443 29 441 102 101 440 Item 44914 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.