Table of contents SAFETy Safety ......................................................... 2 Specifications ............................................. 8 Setup .......................................................... 8 Operation .................................................... 9 Maintenance .............................................. 12 Parts List and Diagram .............................. 14 Warranty ....................................................
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. 4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 2.
5. Maintain power tools. check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
26. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should: • Avoid operating alone. • Do not use with Trigger locked on. • Properly maintain and inspect to avoid electrical shock. • Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock. 27.
Grounding SAFETy TO PREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION: check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Table A.) 3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.) 4.
Specifications SAFETy Power 1-1/2 HP Electrical Input 120 V~ / 60 Hz / 10 A No Load Speed 11,000 - 28,000 RPM Collet Capacity 1/4″ Maximum Plunge 2-1/8″ Depth Measurements 1/16″ increments Depth Stop 4-stage turret stop 93MA E194601 Setup - Before Use: SETUP Read the ENTIRE IMPORTANT SAFETy y INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Operating Instructions Read the ENTIRE IMPORTANT SAFETy y INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETy Tool Set Up TO PREVENT SERIOUS INJUR INJURy y FROM AccIDENTAL OPERATION: Make sure that the Trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section. Installing Bits Spindle 2.
6. Loosen the Plunge Lock Lever (32). 7. Lower the Router body until the bit just touches the workpiece. 8. Tighten the Plunge Lock Lever. SAFETy 9. Use one of the following two ways to adjust the router depth: Adjusting Knob (26) Increment Guide Depth Stop Bar (30) Pointer (28) • Position the Depth Adjusting Bolt (29), so that it is touching the Depth Stop Turret (67).
Workpiece and Work Area Set Up 4. Make sure there are no metal objects in the wood which might make contact with the router bit. 5. Hold Router handles firmly with both hands. SAFETy 8. Do not touch the bit right after cutting. It becomes very hot. 9. Before cutting material, turn the Router on. Watch and feel for vibration which could indicate an improperly installed bit. 10. Turn the Router off when not actually cutting. Do not leave running.
Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETy TO PREVENT SERIOUS INJUR INJURy y FROM AccIDENTAL OPERATION: Make sure that the Trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJUR INJURy y FROM TOOL FAILURE: Do not use damaged equipment.
Troubleshooting Performance 1. Carbon brushes worn decreases over time. or damaged. 2. Blade dull or damaged. Excessive noise Internal damage or wear. (Carbon or rattling. brushes or bearings, for example.) Overheating. 1. Forcing tool to work too fast. 2. Blade dull or damaged. 3. Blocked motor housing vents. 4. Motor being strained by long or small diameter extension cord. SAFETy 3. Tool’s thermal reset breaker tripped (if equipped). 4. Internal damage or wear. (Carbon brushes or Trigger, for example.
Parts List and Diagram PLEASE READ THE FOLLOWING cAREFULLy AREFULL AREFULLy SAFETy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
MAINTENANcE OPERATION SETUP SAFETy Assembly Diagram Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Item 67119 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
