SANDER - 4” BELT & 6” DISC Model 05154 ASSEMBLY AND OPERATING INSTRUCTIONS ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at: http://www.harborfreight.com Copyright © 2004 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions, please call 1-800-444-3353.
PRODUCT SPECIFICATIONS Item Electrical Requirem ents Sanding Belt Size Sanding Disc Size Sanding Belt Speed Sanding Disc Speed Table Surface Dim ensions Table Tilt Capability Additional Features Accessories Description 110V / 60 Hz / 1/2 HP / 1720 RPM / Single Phase. 4” x 36”. 6” Diam eter. 1125 FPM (Feet Per M inute). 1720 RPM (Revolutions Per M inute). 7-1/2” x 5”. 0º - 45º. M iter G auge / Adjustable Backstop. Hex Key.
which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ELECTRICAL SAFETY 4. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents. 13. Remove adjusting keys or wrenches before turning the power tool on.
22. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. SERVICE 24. Tool service must be performed only by qualified repair personnel.
3. Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration. (See Figure A.) FIGURE A DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS 1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc.
serious drop in voltage, resulting in loss of power and possible tool damage. (See Figure C.) 3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Figure C.) 4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Figure C.) 5.
SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. V~ A no xxxx/min. Volts Alternating Current Amperes No Load Revolutions per Minute (RPM) FIGURE D SPECIFIC SAFETY RULES 1. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use the Sander in areas near flammable chemicals, dusts, and vapors. 2.
. Store idle equipment. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment, and keep out of reach of children. 10. Do not use this product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product. 11. Industrial applications must follow OSHA requirements. 12.
21. Allow the Sanding Disc (11) and Sanding Belt (45) to spin up to full speed before feeding a workpiece into them. When turning off the Sander, allow the Sanding Disc and Sanding Belt to slow down and stop on their own. Do not press against the Disc or Belt to stop them. 22. Feed the workpiece into the Sanding Disc (12) and Sanding Belt (45) gradually and into the direction of rotation. Do not attempt to force the Sander to remove material faster than it was designed to cut. 23.
27. WARNING! The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. ASSEMBLY AND OPERATING INSTRUCTIONS NOTE: For additional references to the parts listed in the following pages, refer to the Assembly Diagram on page 20. To Install A Sanding Belt: 1.
To Install A Sanding Disc: 1. WARNING! Prior to performing any assembly procedures, make sure the Power Switch (30) is in its “OFF” position and the Power Cord (29) of the Sander is unplugged from its electrical outlet. 2. Check to make sure the Disc (11) is free of dirt, oil, and other debris. (See Figure G.) 3. Remove the paper backing on the adhesive Sanding Disc (12), and stick the Sanding Disc firmly and evenly on the Disc (11).
WORK TABLE (13) ANGLE PLATE (14) LOCK SCREW (15) FIGURE H To Adjust The Angle Of The Miter Guide: 1. The angle of the Miter Guide (21) may be adjusted to the right 0 to 45 degrees and to the left 0 to 45 degrees. (See Figure I.) 2. To adjust the angle of the Miter Guide (21), slightly loosen the Miter Guide Knob (22). (See Figure I.) 3. Observe the gauge on the Miter Guide (21). Move the Miter Guide to the right or left until the desired angle is indicated on the gauge.
To Adjust For Vertical Sanding: 1. Slightly loosen the Lock Screw (20). (See Figure J.) 2. Raise the Belt Frame vertically to the desired position. Then, retighten the Lock Screw (20) to lock the Belt Frame in place. (See Figure J.) LOCK SCREW (20) BELT FRAME (3) FIGURE J To Perform Horizontal Sanding With The Sanding Belt: 1. CAUTION! Before each use, inspect the condition of the Sanding Belt (45). Look for tearing, excessive wear, or other damage to the Sanding Belt.
6. Once the sanding procedure is completed, remove the workpiece from the Sanding Belt (45). Turn the Power Switch (30) to its “OFF” position, and unplug the machine from its electrical outlet. (See Figure K.) WORK SUPPORT (33) WORKPIECE POWER SWITCH (30) FIGURE K To Perform Vertical Sanding With The Sanding Belt: 1. CAUTION! Before each use, inspect the condition of the Sanding Belt (45). Look for tearing, excessive wear, or other damage to the Sanding Belt. Never use a Sanding Belt that is damaged.
8. Once the sanding procedure is completed, remove the workpiece from the Sanding Belt (45). Turn the Power Switch (30) to its “OFF” position, and unplug the machine from its electrical outlet. (See Figure L.) WORKPIECE WORK SUPPORT (33) POWER SWITCH (30) FIGURE L To Perform Horizontal Sanding With The Sanding Disc: 1. CAUTION! Before each use, inspect the condition of the Sanding Disc (12). Look for tearing, excessive wear, or other damage to the Sanding Disc.
7. Hold the workpiece firmly with one hand and the Miter Guide (21) with the other hand. Gradually push the workpiece into the Sanding Disc (12), allowing the Sanding Disc to cut without being forced. (See Figure M.) 8. Once the sanding procedure is completed, remove the workpiece from the Sanding Disc (12). Turn the Power Switch (30) to its “OFF” position, and unplug the machine from its electrical outlet. (See Figure M.
4. Daily: With a soft brush, vacuum, or compressed air remove all sawdust and debris from the Sander. Do not immerses any part of the Sander in liquid. Then, use a premium quality machine oil to lubricate all moving parts. 5. When storing, make sure to store the Sander in a safe, clean, and dry location. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY.
PARTS LIST Part # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ----------32 Description Base Pivot Bracket Belt Frame Main Shaft Drive Roller Ball Bearing Bearing Cover Bearing Cover (Steel) Drive Pulley Belt Cover Disc (6”) Sanding Disc (6”) Work Table Angle Plate Lock Screw Table Bracket Point Set Block Rod Lock Screw Miter Guide Miter Guide Knob Pin Miter Bar Motor Motor Pulley Belt Plane Stop Power Cord Power Switch ----------------------------------Plastic Joint Qt
SKU 05154 PAGE 20 BLACK SWITCH POWER CORD C O N N E C T O R GREEN BLACK NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
