Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-888-827-9056 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance.
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Backyard Products, LLC 1000 Ternes Dr. Monroe, MI 48162 ASSEMBLY MANUAL 16563 3-15-19 WOOD PAVILION 12' X 12' ACTUAL FLOOR SIZE IS 11' X 11' KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
IMPORTANT SAFETY INFORMATION IT IS VERY IMPORTANT TO READ AND FOLLOW THE SAFETY PRECAUTIONS BEFORE ASSEMBLY AND DURING THE USE OF THE PRODUCT. 1. The backyard pavilion is designed primarily to extend the outdoor use of your home. DO NOT USE STRUCTURE AS FOLLOW: - As safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds. - As load bearing support for other structures, buildings or heavy objects. - As a support for swings or hammocks.
ASSEMBLY GUIDES TOOLS REQUIRED: Tape Measure Safety Glasses Carpenters Level Hard Hat Square Ratchet Tool Belt Drill / Driver o 1/8” Drill Bit o 1/4” Drill Bit Wrench o 7/16”, 1/2" & 9/16” Socket o 7/16”, 1/2” & 9/16” 8’ Step Ladder Tin Snips 6’ Step Ladder Chalk Line Safety Gloves Caulk Gun Utility Knife o Straight Blades o Shingle Hooked Blade Small Bar Clamp PROPER MAINTENANCE Check metal parts for rust.
12 X 12 WOOD PAVILION SPECIFICATIONS Box 1 14"H x 18"W x 100"L Approximately 260 lbs Box 2 10"H x 27"W x 106"L Approximately 307 lbs Box 3 7-1/2"H x 48-1/2"W x 96-1/2"L Approximately 407 lbs 12'-2" 12'-2" 10'-5" 7' 7' 9'-10" POST TO POST INSIDE 11' ST PO TO E ST ID P O U TS O 11' POST TO POST OUTSIDE TOTAL HEIGHT : HEAD CLEARANCE : POST TO POST : ROOF WIDTH : 6 10' - 5" 7' - 0" 11' - 0" 12' - 2"
POST LAYOUT 5 16 " MOUNTING HOLE X4 12" 7" POST FOOTER BRACKET 1 34" 7" POST 1 10 2 " POST 132" POST TO POST (OUTSIDE DIMENSION) 132" POST TO POST (OUSIDE DIM.
ANCHORING IT IS IMPORTANT THAT THIS PAVILION BE ANCHORED ON A FLAT AND LEVEL SOLID BASE. PLEASE REFER TO THE RECOMMENDED ANCHORING METHODS SHOWN BELOW. FAILURE TO ANCHOR WILL VOID YOUR WARRANTY We supply Post Mounts with this structure which gives you the flexibility to permanently install your structure to a pre-existing or new wood or concrete surface. • • The Hardware to attach the Post Mount to the structure is included.
ADDITIONAL MATERIALS REQUIRED TO VALIDATE YOUR WARRANTY 1. SHINGLES: TWO SHINGLE TYPES TO CHOOSE FROM ARCHITECTURAL SHINGLES OR x7 BUNDLES OF ARCHITECTURAL SHINGLES x2 BUNDLES OF 3-TAB SHINGLES FOR STARTER ROW & RIDGE CAPS 3-TAB SHINGLES x9 BUNDLES OF 3-TAB SHINGLES x1 TUBE OF ROOFING CAULK x1 TUBE OF ROOFING CAULK NOTE: THERE IS 168 SQUARE FEET OF ROOF DECKING. 2. DRIP EDGE: 60 ft OF DRIP EDGE NEEDED. 3.
PART IDENTIFICATION BOX 1 QTY. PART No.
PART IDENTIFICATION BOX 2 QTY. PART No.
PART IDENTIFICATION BOX 2 (CONT'D) QTY. PART No.
PART IDENTIFICATION BOX 3 QTY. PART No.
BRACKETS BAG # PACK QTY.
HARDWARE BAG # PACK QTY.
HARDWARE BAG # PACK QTY.
HARDWARE BAG # PACK QTY. DESCRIPTION 1465BZ X 4 5/16" X 1-5/16" HEX BOLT 1703BZ X 16 5/16" X 1-1/2" HEX BOLT 1498BZ X 20 5/16" X 2-1/4" HEX BOLT 1720BZ X 16 5/16" X 2-3/4" HEX BOLT 1727Z X 16 1/4" X 2" HEX LAG SCREW 15173BZ X 16 5/16" X 3" HEX LAG SCREW 1723BZ X 8 3/8" X 5" HEX LAG SCREW 1722BZ X 8 3/8" X 10-1/2" HEX BOLT X 1 3/8" X 1-1/4" CLOSED EYE BOLT 1" DIA.
HARDWARE BAG # PACK QTY.
STEP 1: POST ASSEMBLY STAMP ID WOOD COMPONENTS Y POST BAG # x4 1724BZ 09-7-1200-FB HARDWARE #14 x 1-1/2 Pan Head Screw Footer Bracket X8 X4 • WITH POST LAYING ON THE GROUND, ORIENT UPPER HOLE FACING UP AND LOWER HOLE FACING SIDEWAYS. (FIG 1.1) • ATTACH FOOTER BRACKET TIGHT TO BOTTOM AND OUTSIDE FACES OF POST. ORIENT FOOTER BRACKET HORIZONTALLY AS SHOWN. (FIG 1.2) UPPER HOLE FACING UP Y TOP FIG. 1.1 LOWER HOLE FACING SIDEWAYS BOTTOM FOOTER BRACKET FIG. 1.
STEP 2: LONG BEAM ASSEMBLY STAMP ID T U WOOD COMPONENTS BAG # BEAM FRONT LONG LH X 2 BEAM FRONT LONG RH X 2 1381BZ 1703BZ 1721BZ HARDWARE 5/16" T-NUT 5/16" X 1-1/2" HEX BOLT 5/16" WIDE WASHER X 4 X 4 X 4 • ASSEMBLE TWO BEAM PARTS T + U AS SHOWN BELOW. (FIG 2.1) • VERIFY THE ASSEMBLY IS STRAIGHT ALONG THE BEAMS AND FULLY TIGHTEN ALL HARDWARE. (FIG 2.2) T 5/16" T-NUT FIG 2.1 U 5/16" X 1-1/2" HEX BOLTS 5/16" WIDE WASHER FIG 2.
STEP 2: LONG BEAM ASSEMBLY (CONT'D) STAMP ID Q V WOOD COMPONENTS BEAM REAR LONG BEAM CENTER BAG # X4 X2 HARDWARE 1381BZ 5/16" T-NUT 1720BZ 5/16" X 2-3/4" HEX BOLT 1721BZ 5/16" WIDE WASHER 1327PC #8 X 2-1/2" WOOD SCREW X8 X8 X8 X 24 • ASSEMBLE TWO LONG BEAM ASSEMBLIES Q + V + Q + TU AS SHOWN BELOW. (FIG 2.3) • VERIFY ALL HOLES LINE-UP BEFORE SECURING WITH WOOD SCREWS. (FIG 2.4) NOTCHES 5/16" T-NUT FIG 2.
STEP 3: SHORT BEAM ASSEMBLY STAMP ID R S WOOD COMPONENTS BAG # BEAM FRONT SHORT LH X 2 BEAM FRONT SHORT RH X 2 HARDWARE 1381BZ 5/16" T-NUT 1703BZ 5/16" X 1-1/2" HEX BOLT 1721BZ 5/16" WIDE WASHER X4 X4 X4 • ASSEMBLE TWO SHORT BEAM ASSEMBLIES R + S AS SHOWN BELOW. (FIG 3.1) • VERIFY THE ASSEMBLY IS STRAIGHT ALONG THE BEAMS AND FULLY TIGHTEN ALL HARDWARE. (FIG 3.2) R FIG 3.1 5/16" T-NUT S 5/16" X 1-1/2" HEX BOLTS 5/16" WIDE WASHER FIG 3.
STEP 3: SHORT BEAM ASSEMBLY (CONT'D) STAMP ID P V WOOD COMPONENTS BEAM REAR SHORT BEAM CENTER BAG # X4 X2 1381BZ 1720BZ 1721BZ 1327PC HARDWARE 5/16" T-NUT 5/16" X 2-3/4" HEX BOLT 5/16" WIDE WASHER #8 X 2-1/2" WOOD SCREW X8 X8 X8 X 24 • ASSEMBLE TWO SHORT BEAM ASSEMBLIES P + V + P + RS AS SHOWN BELOW. (FIG 3.3) • VERIFY ALL HOLES LINE-UP BEFORE SECURING WITH WOOD SCREWS. (FIG 3.4) 5/16" T-NUT FIG 3.
STEP 4: CORBEL ASSEMBLY STAMP ID WOOD COMPONENTS W X ARCH CORBEL LH ARCH CORBEL RH BAG # X4 X4 HARDWARE 1703BZ 1721BZ 1381BZ 09-4-0575-CB 5/16" X 1-1/2" HEX BOLT 5/16" WIDE WASHER 5/16" T-NUT CORBEL BRACKET • PLACE CORBEL BRACKET BETWEEN THE TWO ARCH CORBELS AT THE LAP JOINT. (FIG 4.1) • MEASURE CORBEL ASSEMBLY AS SHOWN BELOW AND FULLY TIGHTEN ALL HARDWARE. (FIG 4.2) 5/16" x 1-1/2" Hex Bolt FIG 4.1 W Corbel Bracket X 5/16" Wide Washer 5-16 T-Nut BOTH CORBELS FLUSH FIG 4.
STEP 5: SHORT WALL ASSEMBLY BAG # 1722BZ 1318BZ 1320BZ HARDWARE 3/8" X 10-1/2" HEX BOLT 3/8" REGULAR WASHER 3/8" LOCK NUT X 4 X 8 X 4 • PLACE A SUPPORT BLOCK UNDERNEATH EACH POST ASSEMBLY. • MOUNT SHORT BEAM ASSEMBLY ON TOP OF BOTH POST ASSEMBLIES AS SHOWN BELOW AND FASTEN ALL HARDWARE.
STEP 5: SHORT WALL ASSEMBLY (CONT'D) BAG # 15173BZ 1721BZ 1723BZ 1318BZ HARDWARE 5/16" X 3" HEX LAG SCREW 5/16" WIDE WASHER 3/8" X 5"HEX LAG SCREW 3/8" REGULAR WASHER X X X X 8 8 4 4 • PLACE CORBEL ASSEMBLY ON TOP OF BOTH POSTS. CORBEL BRACKET WILL BE POSITIONED BEHIND THE BEAM ASSEMBLY. VERIFY ALL DIMENSIONS AS SHOWN. (FIG 5.1) • PREDRILL ALL HOLES TO AVOID SPLITTING WOOD. FASTEN ASSEMBLY AS SHOWN.(FIG 5.2) DIMENSIONS MUST BE THE SAME SHORT BEAM ASSEMBLY 3 APPROX. 19 4 " FIG 5.1 3 19 4 " APPROX.
STEP 5: SHORT WALL ASSEMBLY (CONT'D) BAG # HARDWARE 1491BZ #12 X 1-1/2" PAN HEAD SCREW X 4 • LIFT UP WALL ABOUT WAIST HEIGHT TO FASTEN CORBEL BRACKET TO BEAM FROM BEHIND AS SHOWN. • ASSISTANCE REQUIRED.
STEP 6: ATTACHING LONG BEAM TO SHORT WALL BAG # 1722BZ 1318BZ 1320BZ HARDWARE 3/8" X 10-1/2" HEX BOLT 3/8" REGULAR WASHER 3/8" LOCK NUT X 2 X 4 X 2 • LAY SHORT WALL ASSEMBLY ON GROUND AS SHOWN BELOW. • ATTACH LONG BEAM ASSEMBLIES WITH NOTCHES FACING UP TO BOTH SIDES OF THE WALL.
STEP 7: LIFTING SHORT WALL • SWING UP WALL AS SHOWN BELOW.
STEP 8: BASE ASSEMBLY BAG # 1722BZ 1318BZ 1320BZ HARDWARE 3/8" X 10-1/2" HEX BOLT 3/8" REGULAR WASHER 3/8" LOCK NUT X 2 X 4 X 2 • LIFT UP THE SECOND SHORT WALL ASSEMBLY AS SHOWN BELOW. (FIG 8.1) • SWING UP BOTH LONG BEAM ASSEMBLIES AND ATTACH TO THE SHORT WALL ASSEMBLY AS SHOWN BELOW. (FIG 8.2) • ASSISTANCE REQUIRED FIG 8.1 LIFT UP SHORT WALL ASSEMBLY 132" FIG 8.
STEP 9: CORBELS TO BASE ASSEMBLY BAG # HARDWARE 1491BZ #12 X 1-1/2" PAN HEAD SCREW 1318BZ 3/8" REGULAR WASHER 1723BZ 3/8" X 5" HEX LAG SCREW 1721BZ 5/16" WIDE WASHER 15173BZ 5/16" X 3" HEX LAG SCREW X X X X X 4 4 4 8 8 • ATTACH CORBEL ASSEMBLIES TO BASE ASSEMBLY. PREDRILL ALL LAG SCREW HOLES TO AVOID SPLITTING OF WOOD AND FASTEN AS SHOWN BELOW. (FIG 9.1) & (FIG 9.2) • VERIFY ALL DIMENSIONS AND SECURE LONG BEAM ASSEMBLY TO POSTS AS SHOWN BELOW. (FIG 9.3) ASSISTANCE REQUIRED • FIG 9.1 FLUSH FIG 9.
STEP 10: HIP BRACKET BAG # HARDWARE 23-18-1044-HB HIP BRACKET X 4 1491BZ #12 X 1-1/2" PAN HEAD SCREW X 12 • PLACE THE HIP BRACKET ON TOP OF THE POST WITH THE HOOKS FLUSH TO THE OUTSIDE CONTOUR OF THE POST GROOVE AND FASTEN AS SHOWN BELOW (FIG 10.1) • CHECK STRUCTURE FOR SQUARE AS SHOWN BELOW. (FIG 10.2) • ASSISTANCE REQUIRED #12 X 1-1/2" PAN HEAD SCREW FIG 10.1 HIP BRACKET POST GROOVE FIG 10.
STEP 11: FASCIA ASSEMBLY STAMP ID J I WOOD COMPONENTS FASCIA LH FASCIA RH BAG # X4 X4 HARDWARE 1381BZ 1721BZ 1465BZ 5/16" T-NUT 5/16" WIDE WASHER 5/16" X 1-5/16" HEX BOLT • ASSEMBLE FASCIA ASSEMBLY AS SHOWN BELOW. (FIG 11.1) • ASSEMBLY MUST BE STRAIGHT AND ALL HARDWARE FULLY TIGHTEN. (FIG 11.2) X 4 X 4 X 4 BEVEL UP J FIG 11.1 5-16 T-Nut 5/16" Wide Washer I BEVEL UP 5/16" x 1-5/16" Hex Bolt BEVEL FACING UP FASCIA MUST BE STRAIGHT FIG 11.
STEP 12: ROOF FRAME ASSEMBLY STAMP ID E F O • WOOD COMPONENTS RAFTER CORNER LH RAFTER CORNER RH CENTER RAFTER BAG # X4 X4 X4 1342PC 1327PC HARDWARE #8 X 2" WOOD SCREW #8 X 2-1/2" WOOD SCREW X 32 X4 ATTACH E O F TO FASCIA ASSEMBLY AS SHOWN BELOW.
STEP 12: ROOF FRAME ASSEMBLY (CONT'D) STAMP ID WOOD COMPONENTS K L M N RAFTER SHORT LH RAFTER SHORT RH RAFTER LONG LH RAFTER LONG RH BAG # X4 X4 X4 X4 HARDWARE 1327PC #8 X 2-1/2" WOOD SCREW X 32 • PLACE ALL RAFTERS FLUSH TO INSIDE AND TOP OF FASCIA AND CENTERED AT EACH HOLE LOCATION AS SHOWN BELOW. • FASTEN RAFTERS TO FASCIA ONLY.
STEP 12: ROOF FRAME ASSEMBLY (CONT'D) STAMP ID WOOD COMPONENTS C D • STRAP SHORT STRAP LONG BAG # X4 X4 1701PC FASTEN STRAPS TO RAFTERS AS SHOWN BELOW.
STEP 12: ROOF FRAME ASSEMBLY (CONT'D) BAG # 1701PC • HARDWARE #8 X 1-1/2" WOOD SCREW X 32 FASTEN ALL RAFTERS TO CORNER RAFTERS AS SHOWN BELOW.
STEP 13: RAFTER BRACKETS BAG # HARDWARE 1498BZ 1336BZ 1396BZ 14-18-6090-RB • • 5/16" X 2-1/4" HEX BOLT 5/16" REGULAR WASHER 5/16" LOCK NUT RAFTER BRACKET X 20 X 40 X 20 X 20 LINE-UP RAFTER BRACKETS WITH RAFTERS HOLE AS SHOWN BELOW.
STEP 14: PEAK BRACKET ASSEMBLY BAG # HARDWARE 16-16-9291-PB PEAK BRACKET 1390BZ 3/8" X 1-1/4" CLOSED EYE BOLT 1" DIA. WITH SHOULDER 1318BZ 3/8" REGULAR WASHER 1320BZ 3/8" LOCK NUT X X X X • ASSMEBLE THE ROOF PEAK ASSEMBLY AS SHOWN BELOW. (FIG 15.1) • ASSEMBLED BRACKETS MUST BE AT 90 APPART AS SHOWN BELOW. (FIG 15.2) 2 1 1 1 3/8" Lock Nut FIG 15.1 3/8" Regular Washer Peak Bracket 3/8" x 1-1/2" Closed Eye Bolt 1" Dia. With Shoulder FIG 15.
STEP 15: HANGING ROOF & PEAK BLOCK STAMP ID WOOD COMPONENTS AD • PEAK BLOCK BAG # 1 1327PC HARDWARE #8 X 2-1/2" WOOD SCREW X 1 HANG TWO ROOF FRAME ASSEMBLIES ON TOP OF THE BEAMS AS SHOWN BELOW. (FIG 14.1) NOTE: BRACKETS MUST FACE OUTWARD/ BEAM SIDE • FASTEN THE PEAK BLOCK TO ONE ROOF FRAME ASSEMBLY AS SHOWN BELOW. (FIG 14.2) • ASSISTANCE REQUIRED I THIS S O T S T KE BRAC FIG 14.1 KETS BRAC TO IDE THIS S FLUSH TO TOP AD #8 x 2-1/2" Wood Screw FIG 14.
STEP 16: ROOF ASSEMBLY • • • • • BAG # HARDWARE 1724BZ #14 X 1-1/2" PAN HEAD SCREW X 2 SWING UP BOTH ROOF FRAME ASSEMBLIES AND REST ON PEAK BLOCK AT THE TOP. (FIG 16.1) ATTACH ROOF PEAK BRACKET ASSEMBLY AS SHOWN BELOW (FIG 16.2) ALL RAFTER BRACKETS WILL BE RESTING ON BEAMS AND WILL KEEP THE ROOF FRAMES FROM SLIDING OFF. (FIG 16.3) MAKE SURE THE ROOF FRAME ASSEMBLY IS ALSO RESTING ON THE HIP BRACKETS ON ALL CORNERS. (FIG 16.4) ASSISTANCE REQUIRED FIG 16.
STEP 16: ROOF ASSEMBLY (CONT'D) • PLACE THE ADDITIONAL ROOF FRAME ASSEMBLIES ON TOP OF THE BEAMS AS SHOWN BELOW.
STEP 16: ROOF ASSEMBLY (CONT'D) BAG # 1719BZ 1499BZ 1386BZ HARDWARE 1/4" X 2-3/4" HEX BOLT 1/4" WIDE WASHER 1/4" LOCK NUT X 12 X 24 X 12 • LINE-UP ALL HOLES AND INSERT HARDWARE AS SHOWN BELOW. • HAND TIGHTEN ALL HARDWARE. ASSEMBLY MUST REMAIN LOOSE FOR ADJUSTMENT IN FURTHER STEPS.
STEP 17: ADJUSTING ROOF • PUSH UPWARD IN CENTER OF ROOF UNTIL ALL CORNERS ARE TIGHT AS SHOWN BELOW. • YOU MAY HAVE TO REMOVE ONE SCREW FROM PEAK BRACKET ASSEMBLY TO LOOSEN UP THE ROOF FRAMES FROM EACH OTHER. • ASSISTANCE REQUIRED PUSH UPWARD USE BAR CLAMP(S) TO FLUSH UP FRAMES IF NEEDED.
STEP 18: CORNER SEAMS & HIP BRACKET BAG # HARDWARE 1327PC 1725BZ #8 X 2-1/2" WOOD SCREW X 8 #8 X 1-1/2" PAN HEAD SCREW X 16 • FASTEN EACH CORNER SEAM AS SHOWN BELOW. (FIG 18.1) • FASTEN HIP BRACKET AT EACH CORNER AS SHOWN BELOW. (FIG 18.2) FIG 18.1 TIGHT SEAMS #8 x 2-1/2" Wood Screw FIG 18.
STEP 19: TIGHTENING ROOF HARDWARE BAG # 1491BZ 1724BZ HARDWARE #12 X 1-1/2" PAN HEAD SCREW #14 X 1-1/2" PAN HEAD SCREW • TIGHTEN BOLTS AND NUTS ON HIP RAFTERS. • FASTEN ALL RAFTER BRACKETS AND PEAK BRACKET. FULLY TIGHTEN ALL BOLTS AND NUTS AT THIS POINT (8) POSITIONS STEP 1. X 40 X 6 HINT! USE BAR CLAMPS TO FLUSH UP HIP RAFTERS IF NEEDED. #12 X 1-1/2" Pan Head Screw STEP 2.
STEP 20: TOP TRIM STAMP ID A B • WOOD COMPONENTS TOP TRIM BEAM SUPPORT TRIM X X 16 BAG # 8 1327PC HARDWARE #8 X 2-1/2" WOOD SCREW X 64 ATTACH ALL TRIM TO 4 CORNERS AS SHOWN BELOW.
STEP 21: BOTTOM TRIM STAMP ID WOOD COMPONENTS BAG # G H BOTTOM TRIM X8 BOTTOM TRIM NOTCHED X 8 1327PC 1727Z 1499BZ HARDWARE #8 X 2-1/2" WOOD SCREW 1/4" X 2" HEX LAG SCREW 1/4" WIDE WASHER • ATTACH FINAL HARDWARE TO FOOTER BRACKET AS SHOWN BELOW. • ATTACH BOTTOM TRIM TO POST ASSEMBLY AS SHOWN BELOW.
STEP 22: PLYWOOD STAMP ID AC WOOD COMPONENTS PLYWOOD CENTER BAG # X4 1701PC HARDWARE #8 X 1-1/2" WOOD SCREW X 24 • INSTALL AC FIRST. WITH STAMP ID UP. X4 (FIG. 22.1) • • • USE ONE #8 X 1-1/2" WOOD SCREW AT EACH CORNER OF PLYWOOD AS SHOWN. (FIG. 22.2) BOTTOM EDGE OF PLYWOOD MUST BE FLUSH TO FASCIA AS SHOWN. (FIG. 22.3) CENTER AND SNAP CHALK LINES OVER ROOF DECKING. FIG. 22.1 STAMP ID UP #8 x 1-1/2" Wood Screw FIG. 22.2 AC 24" SEAM 24" 24" 24" PLYWOOD CHALK LINES FIG. 22.
STEP 22: PLYWOOD (CONT'D) STAMP ID Z AA AB WOOD COMPONENTS PLYWOOD SIDE RH PLYWOOD SIDE LH PLYWOOD TOP BAG # X4 X4 X4 1701PC HARDWARE #8 X 1-1/2" WOOD SCREW X 36 • INSTALL AF , AB & Z WITH STAMP ID UP AS SHOWN. X4 (FIG. 22.4) • USE ONE #8 X 1-1/2" WOOD SCREW AT EACH CORNER OF PLYWOOD AS SHOWN. (FIG. 22.5) • BOTTOM EDGE OF PLYWOOD MUST BE FLUSH TO FASCIA AS SHOWN. (FIG. 22.6) STAMP ID UP #8 x 1-1/2" Wood Screw FIG. 22.4 AB FIG. 22.5 AA Z SEAM NOTE: SQUARE EDGE OF PANEL PLYWOOD FIG. 22.
STEP 22: PLYWOOD (CONT'D) BAG # 15119 • HARDWARE 1-1/2" RING SHANK NAIL X432 HAMMER 1-1/2" RING SHANK NAILS AT 6" ON CENTER AT ALL EDGES, AND CHALK LINE MARKS AS SHOWN BELOW.
STEP 23: DRIP EDGE MATERIALS REQUIRED DRIP EDGE 60ft BAG # HARDWARE 15110 3/4" ROOFING NAIL X 60 YOU MUST INSTALL DRIP EDGE TO VALIDATE YOUR WARRANTY (DRIP EDGE NOT INCLUDED) • • • INSTALL DRIP EDGE OVERLAPPING BY 2" FROM CENTER MARK. (FIG. 1.1) OVERHANG DRIP EDGE AT THE CORNER, SNIP TOP OF DRIP EDGE (FIG. 1.2) BEND OVER TO OTHER SIDE OF ROOF. (FIG. 1.3) FOLLOW DIRECTIONS PROVIDED BY MANUFACTURER FOR NAILING PATTERN. ONLY NAIL TOP OF DRIP EDGE AS SHOWN. FIG. 1.
STEP 24: ROOF FELT (REQUIRED) MATERIALS ROOF FELT 234 sq.ft. (ROOF FELT NOT INCLUDED) (9/16" OR SHORTER STAPLES NOT INCLUDED) • INSTALL FELT (NOT INCLUDED)FLUSH TO ALL ROOF EDGES OVERLAPPING 3". USE 9/16" OR SHORTER STAPLES. (STAPLES NOT INCLUDED) • INSTALL FELT ON ALL FOUR SIDES OF ROOF. • LET FELT OVERLAP AT RIDGES, DO NOT CUT-OFF.
STEP 25: SHINGLES (NOT INCLUDED) MATERIALS REQUIRED 3-TAB SHINGLES 9 Bundles BAG # ARCHITECTURAL SHINGLES ONLY USE 3-TAB SHINGLES FOR STARTER ROWS. HARDWARE 15110 3/4" ROOFING NAIL X 875 OR 7 Bundles SEE SHINGLE MANUFACTURER FOR NAIL PATTERN • INSTALL FIRST STARTER ROW UPSIDE DOWN AND COLOR UP. START WITH A 1" OVERHANG AT THE BOTTOM OF ROOF PANEL (FLUSH TO DRIP EDGE) AND 6" OVERHANG AT THE CENTER MARK. USE (4) NAILS PER SHINGLE. (FIG 3.
STEP 25: SHINGLES (CONT'D) • INSTALL FIRST ROW OF SHINGLES FLUSH TO CENTER LINE AND DRIP EDGE AT BOTTOM. (FIG. 3.3) • USING YOUR SHINGLE HOOKED BLADE CUT SHINGLES ALONG RIDGE LINE. (FIG. 3.5) • CONTINUE INSTALLING ROWS OF SHINGLES BY SHIFTING TO THE LEFT PER MANUFACTURER'S GUIDELINES. (FIG. 3.4) FIG. 3.3 FIRST ROW TABS DOWN FLUSH TO DRIP EDGE FIRST ROW FLUSH WITH CENTER MARK FLUSH WITH NOTCH (ALL) SIXTH ROW FIFTH ROW FOURTH ROW THIRD ROW FIG. 3.4 FLUSH WITH RAIN SLOTS FIG. 3.
STEP 25: SHINGLES (CONT'D) • CONTINUE INSTALLING ROWS OF SHINGLES TO THE PEAK (FIG. 3.6)(FIG. 3.7) • USING YOUR SHINGLE HOOKED BLADE CUT SHINGLES ALONG RIDGE LINE.(FIG. 3.8)(FIG. 3.9) NOTE: REPEAT THIS PROCESS ON REMAINING THREE SIDES OF ROOF !! FIG. 3.6 START FLUSH (ALL ROWS) FLUSH TO DRIP EDGE FIG. 3.7 FIG. 3.8 FIG. 3.
STEP 26: RIDGE CAP BAG # ONLY USE 3-TAB SHINGLES FOR RIDGE CAPS. 15103 HARDWARE 1" ROOFING NAIL X 175 (X30) FOR RIDGE CAPS • CUT SHINGLES INTO THREE PIECES. (FIG. 4.1) • INSTALL FIRST RIDGE CAP FLUSH TO CORNER END OF RIDGE AND CENTER AS SHOWN. (FIG. 4.2) & (FIG. 4.3) • CUT-OFF EXCESS OF RIDGE CAP AS SHOWN. (FIG. 4.3) 2" 2" FIG. 4.1 RIDGE CAP X 90 WEATHER SEAL RIDGE 1" ROOFING NAIL X1 PER SIDE FIG. 4.3 FLUSH TO DRIP EDGE FIG. 4.
STEP 26: RIDGE CAP (CONT'D) BAG # HARDWARE 15103 1" ROOFING NAIL X 175 RIDGE CAP X 90 • INSTALL SECOND RIDGE CAP PER MANUFACTURER'S GUIDELINES AS SHOWN. (FIG. 4.4) • CONTINUE INSTALLING RIDGE CAP TO TOP OF ROOF UNTIL PEAK IS REACHED. (FIG. 4.5) • REPEAT PROCESS ON ALL RIDGES. (FIG. 4.5) 1" ROOFING NAIL X1 PER SIDE FIG. 4.4 FIG. 4.
STEP 26: RIDGE CAP (CONT'D) BAG # PEAK CAP X2 HARDWARE 15103 1" ROOFING NAIL X 175 • CUT-OFF TWO RIDGE CAPS TO CREATE TWO PEAK CAPS AS SHOWN. (FIG. 4.6) • INSTALL PEAK CAPS IN A CROSS PATTERN TO PROTECT PEAK FROM RAIN. SECURE WITH TWO ROOFING NAILS PER SIDE AS SHOWN. (FIG. 4.7) • APPLY ROOFING CAULK AROUND THE NAILS AND ON SEAMS AS NEEDED. (FIG. 4.8) CUT-OFF FIG. 4.6 PEAK CAP X2 5" 3 11 4 " COLOR SIDE 1" ROOFING NAIL X1 PER SIDE FIG. 4.7 K AUL AM.
NOTES 60
LIMITED CONDITIONAL WARRANTY* Backyard Storage Solutions, LLC warrants the following: 1. Every product is warranted from defects in workmanship and manufacturing for one (1) year from the original date of purchase. 2. All accessories, hardware and metal components are warranted for one year. 3. Cedar lumber is warranted for five (5) years against rot and decay. 4. This product is warranted for RESIDENTIAL USE ONLY. 5.
