Installation Manual for the DC-SERIES ® ! DC-SERIES ® WARNING MOVING GATE Can Cause Injury or Death 1-800-543-GATE (4283) • www.gtopro.com SINGLE Gate Operator System FOR PROFESSIONAL INSTALLATION ONLY! WARNING! This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325).
The GTO/PRO® 3000 Gate Operator is intended for use with vehicular swing gates. The operator can be used in Class I, Class II, Class III and Class IV applications. VEHICULAR GATE OPERATOR CLASS CATEGORIES Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home of one-to-four single family dwelling, or a garage or parking area associated therewith.
Table of Contents Gate Operator Class Categories ----------------------------------------------------------- inside cover Units and Standards Conversion Chart --------------------------------------------------- inside cover PLEASE READ THIS FIRST! ------------------------------------------------- page iii Important Safety Instructions -------------------------------------------------- page 1 KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE Disconnecting the Operator ------------------------------------------
DC-SERIES ® PLEASE READ THIS FIRST! Thank you for purchasing a GTO/PRO® 3000 When correctly installed and properly used, your GTO/PRO® 3000 Operator will give you many years of reliable service. Please read the following information to ensure you have the correct system for your particular needs. This manual will enable you to properly install your GTO/PRO® 3000 Automatic Gate Operator.
IMPORTANT SAFETY INSTRUCTIONS Because automatic gate operators produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety. This manual contains various safety precautions and warnings for the consumer.
IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING: To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible. 2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion. 3.
IMPORTANT SAFETY INSTRUCTIONS Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate or post. II. During Installation 1. Install the gate opener on the inside of the property and fence line.
IMPORTANT SAFETY INSTRUCTIONS III. After Installation 1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact GTO for free replacements. 2. The gate is automatic and could move at any time, posing a serious risk of entrapment.
IMPORTANT SAFETY INSTRUCTIONS Secondary Means of Protection Against Entrapment As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The GTO/PRO® 3000 utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection.
IMPORTANT SAFETY INSTRUCTIONS Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO® 3000 Automatic Gate Operator. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
IMPORTANT SAFETY INSTRUCTIONS These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements. ! DC SW-3000 SERIES C US LIS TED #xxxxxxx Conforms to UL 325 STANDARDS Maximum Gate: 650 lb. (294.8 kg); 16 ft. (4.8 m) Voltage: 12 Vdc; Frequency: 0 Hz; Power: 40 W Class I, II, III and IV Vehicular Swing Gate Operator. Serial Number: XXXXXXXXXX TO MANUALLY OPEN AND CLOSE THE GATE: 1. Turn control box power switch OFF. 2.
Single Gate Operator Parts List Operator and Mounting Hardware Gate Bracket (1) Closed Position Stop Plate (1) Post Bracket (2) Post Pivot Bracket (1) ® TE E-Z GA OPEN ER Customer Support Card (1) Hardware 3/8" x 8" Bolt (4) 3/8" Washer (9) 3/8" x 3" Bolt (2) 3/8" Lock Washer (7) 3/8" x 2" Bolt (1) 2" Receiver Mounting Screw (5) 8" Nylon Cable Tie (14) Gate Operator (1) w/ 6' Power Cable 5/16" x 1-3/4" Bolt (1) 3/8" x 1-1/4" Clevis Pin (2) Hairpin Clip (2) 5/16" Washer (1) 3/8" Nut (7)
Single Gate Operator Parts List (continued) Control Box and Electrical Components GTO Transmitter(1) Receiver (1) ! WARNING Battery (1) FF ON/O Moving Gate Can Cause Injury Or Death 1. KEEP CLEAR! Gate may move at any time. 2. Do not allow children to operate gate or play in gate area. 3. This gate is for vehicles only. Pedestrians must use a separate entrance.
Technical Specifications GTO/PRO® 3000 AUTOMATIC GATE OPERATOR DRIVE • Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-28 ºC to +71 ºC). Use of heater bans on arm and control box will enhance performance in extreme cold temperatures. • Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates 820 ft.. lb. of torque at 12 V. • Maximum opening arc of 110º. Approximate opening time (90º): 20 seconds, depending on weight of gate.
Installation Overview Pull-to-Open Gates (Gate Opens into the Property) The diagram shown below is an example of a pull-to-open installation on a chain link fence and single gate. Mounting the operator on a masonry column requires special procedures; see Column Installation Information on page 36 if you intend to mount the operator on a column. Furthermore, if you have a push-to-open gate, you will need to purchase a push-to-open bracket (see Accessory Catalog) to properly configure your system.
Installation of Mounting Hardware The position of the post bracket determines the leverage and efficiency of the operator. The post bracket position also sets the clearance between the operator and gate in the open and closed positions (minimum 2 inches for safety reasons). The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket carries the entire thrust of the active operator, bolts that completely penetrate the fence post must be used.
Determining the Mounting Position of the Post Bracket Assembly and the Gate Bracket Post Bracket Assembly Step 3 Insert the 3/8" x 2" bolt through the center hole of the post brackets and post pivot bracket as shown. Fasten a 3/8" lock washer, 3/8" washer and 3/8" nut on the end of the bolt. DO NOT overtighten the nut because the post pivot bracket will have to be adjusted later. NOTE: The following steps are intended for pull-to-open gate installations.
IMPORTANT: While determining the mounting point for the post pivot bracket assembly, be sure that the position allows for minimum 2 inches of clearance between the gate and the operator in both the open and closed positions, as shown in the diagrams below. This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
Installing the Post Bracket Assembly and Gate Bracket Mark fence post through middle of bracket slots and drill 3/8" holes Step 7 Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your reference points, remove the operator and brackets from the fence and gate.
Mounting the Operator Step 11 Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the operator is level and adjust the post bracket assembly if necessary.
At this stage of the installation, the operator should be installed on the gate and the closed position stop should be in place. Check List • The gate is plumb, level, and swings smoothly on its hinges. • A plate or support was added for the gate bracket (if necessary). • The operator is level and mounted on the centerline of the gate. Closed Position Stop Plate CL Gate In Closed Position Mounting the Control Box 15 Mount the control box using the screws (provided) or another secure mounting method.
Connecting Operator Power Cable Step 14 Make sure the control box power switch is in the OFF position. The ON/OFF Switch is located on the bottom of the control box. Remove the control box cover and slide the battery into position with its terminals to the RIGHT (see illustration). Connect the BLACK battery wire to the NEGATIVE (–) battery terminal. Connect the RED battery wire to the POSITIVE (+) terminal. Pay close attention to the color of the wires.
Powering the System Installation of the Transformer IMPORTANT: • The transformer is designed and intended for indoor use. If the transformer can be plugged only into an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores) must be used. • All low voltage wire used with the GTO/PRO® 3000 Gate Operator must be 16 gauge dual conductor, multi-stranded, direct burial wire (see page 20) and the Accessory Catalog). Do not run more than 1000 feet of wire.
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft. DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are inadequate for use with your gate operator system.
Step 6 Strip 1/2" of insulation from the ends of the low voltage wire. Attach these stripped ends to the transformer terminals. A dab of household petroleum jelly on each terminal will help prevent corrosion. Make sure the exposed wires do not touch each other! Step 7 Transformer HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the control board. 21 SURGE PROTECTOR Plug the transformer into the electrical outlet.
Control Board Settings DIP Switches Main DIP Switch Settings (MODES) DIP Switch #1 - Soft Start/Stop The Soft Start/Stop feature slowly starts the gate as it begins to open and slows the gate as it comes to the closed position. This saves wear and tear on the gate and gate operator system. 1 2 3 4 5 6 7 ON ON 1 2 3 4 5 6 7 OFF DIP Switch #2 - Warning Buzzer The Warning Buzzer alerts you when the gate operator is beginning to either open or close the gate.
Setting the Closed Position Limit TURN CONTROL BOX ON Your GTO/PRO® 3000 has two Limit Settings 1) OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET NOT ADJUSTABLE) The open limit setting is the fully open position. 2) CLOSED Limit setting: (Gate in the CLOSED POSITION) To achieve optimum closed position, you are required to complete the following FOUR STEPS: Step 1 Confirm that the power switch is in the ON position, and the gate is in the OPEN POSITION.
Obstruction Sensitivity Potentiometer 1 2 3 4 DUAL ON MODES IMPORTANT: For safety reasons the obstruction setting or Stall Force on the GTO/PRO® 3000 control board comes from the factory set at MIN (minimum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.
Setting Your Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO/PRO® 3000 Gate Operator®. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below: 1. Remove the Transmitter Cover Grasp the sides of the access cover and slide it away from the transmitter button (see illustration).
Installing the Receiver Use the transmitter to check the range of the receiver before permanently mounting it. Consider the following when mounting the receiver: • Standard receiver cable length is 10 feet (receivers with a longer cable are available as special order items; call the GTO Sales Department). NEVER splice receiver cable! • Run the cable through PVC conduit to protect it from damage. • DO NOT run cable through metal conduit because the receiver signal range will be decreased.
Connecting Additional Safety Devices Although GTO strongly recommends the use of additional safety devices, we do not endorse any specific brand names. Only use products that are certified and listed to be in compliance with any applicable UL standards (United Laboratories) and national and regional safety codes. Call GTO Sales at 1-800-543-4283 for information on compatible products for your specific application. The GTO/PRO® 3000 will ONLY accept accessory devices with normally open contact output.
Non-Contact Sensors (photo beams) If not installing a non-contact sensor skip to next section. PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® 3000. The GTO/PRO® 3000 can also accept "Safety" input from normally open "dry-contact" output devices such as photo beams connected to the SAFETY input terminal. Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Connecting Accessories If not connecting accessories skip to next section. The GTO/PRO® 3000 can accept NORMALLY OPEN CONTACT accessories, such as; Push Button Entry Devices and Key Pads. Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate. Make sure the power to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Push to Open Installation Swinging gates shall not open into public access areas! A "Push-to-Open" gate opens out from the property. A Push-to-Open Bracket is required for this type of installation (see Accessory Catalog). If you have a pull-to-open gate (gate opens into the property), return to page 13; step 3. In a PUSH-TO-OPEN installation the operators are installed while the gates are in the closed position.
Step 3 With the gate in the fully closed position and the operator retracted, swing the operator to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The operator must be level. (Some vertical adjustment is possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts.
Step 3 With the gate in the desired open position PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds. Step 4 COM TESTING YOUR OPEN LIMIT SETTING: J11 COM Press the transmitter button and allow the gate to return to the closed position. YOUR GATE’S OPEN POSITION LIMIT IS NOW PROGRAMMED.
Maintenance & Troubleshooting Guide If your gate operator does not function properly after it is installed, use this guide before calling the GTO Service Department. • On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more frequently if the gates are near a coastal area. • Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control board.
If the Operator is Working The Gate CLOSES Then Opens Again on its Own: 1. Check the position of the mounting brackets and readjust if necessary. 2. Check the gate for binding or hinge damage. 3. Check the position of the stroke adjustment knob. The Gate OPENS Then Closes Again on its Own: 1. Check the position of the mounting brackets and readjust if necessary. 2. Check the gate for binding or hinge damage. 3. Check the position of the stroke adjustment knob.
Repair Service If your GTO/PRO® 3000 ® Gate Operator is not operating properly, please follow the steps below: 1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 33). 2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the control box cover) and date of purchase when calling for assistance. 3.
Column Installation Information IF THIS OPERATOR WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY, BRICK, OR ROCK (etc.) COLUMNS: READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING A. The simplest solution is to install the operator in a push-to-open configuration (requires Push-To-Open Bracket, see Accessory Catalog). The minimum clearance is easier to achieve and clearance is no longer a problem, since the operator will be pushing the gate away from the column instead of pulling it toward the column.
DC-SERIES ® ACCESSORIES Solar Panel (FM123) The Solar Panel is a 10 watt solar powered battery charger for use with the GTO/PRO® 2000, GTO/PRO® 3000, GTO/PRO® 4000 gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for additional wire). The GTO/PRO® 3200 control board has clearly labeled terminal connections for easy installation of the Solar Panel.
ACCESSORIES Replacement Battery (RB500) Standard 12 volt, 7.0 amp-hour, maintenance-free battery for the GTO/PRO® 2000, GTO/PRO® 3000, GTO/ PRO® 4000 gate operator systems. This is the only battery approved for use with the GTO/PRO® gate operator systems. Life expectancy is 3-5 years. Low Voltage Wire (RB509) The 16 gauge, multi-stranded, dual conductor Low Voltage Wire is for connecting the AC powered transformer, or the Solar Panel to the control board.
