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MODEL H8103

STIRLING ENGINE KIT 3

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS9304 PRINTED IN CHINA

Summary of content (28 pages)

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MODEL H8103 STIRLING ENGINE KIT 3 OWNER'S MANUAL COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Introduction Foreword The Stirling Engine We are proud to offer the Model H8103 Stirling Engine Kit 3. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Stirling Engine was invented and developed by Reverend Dr. Robert Stirling and his brother, James, in the early 1800's.
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Safety For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
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Safety Instructions for Flammable Liquids 1. 2. 3. 4. 5. 6. ADEQUATE VENTILATION. A build-up of alcohol fumes can present an explosion hazard. Always make sure there is enough ventilation around the Stirling engine when it is in use. ISOPROPYL ALCOHOL. Use only any commercially available isopropyl alcohol that is 99% pure. DO NOT mix this alcohol with other chemicals or substitute any other flammable substance or source to heat the Stirling engine. RESPONSIBLE USE.
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Setup Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! Items Needed for Setup The following items are needed to complete the setup process, but are not included with your Stirling engine: Description Qty • Safety Glasses ........................................... 1 • Hex Wrenches 3,4mm ...........................
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Inventory �� H8103 Stirling Engine Kit 3 �� -5-
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�� -6- �� H8103 Stirling Engine Kit 3
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Parts List Parts List & Inventory Ref N o . 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 30 32 33 34 35 Part ID HAE0301 HAE0314 HAE0204 HAE0302 RB2-00 HAE0215 HAE0216 HAE0309 HAE0308 HAE0306 RQ2-00 P01 HAE0120 HAE0121 HAE0311 HAE0209 HAE0310 HAE0307-01 HAE0210 HAE0128 HAE0129 HAE0313 HAE0305 HAE0304 HAE0303 HAE0312 HAE0307-02 RB2-02 RQ2.02-00 HAE0315 Part No.
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Machining Parts The finished parts for your Stirling engine require precise machining and the equipment to do so. However, it is beyond the scope of this manual to provide instructions on how to machine these parts. Use the machining specifications and illustrations beginning on Page 12 to produce the parts required to assemble your Stirling engine (all dimensions are in millimeters). Note: Some parts have been pre-machined at our factory and are identified as such below.
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Assembly Diagram Assembly Diagram �� H8103 Stirling Engine Kit 3 -9-
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Additional Assembly Additional Assembly Instructions As you enjoy assembling your Model H8103, take the opportunity to gain a better understanding of how your Stirling engine works. Here are some general tips to help make your assembly process a successful experience: • Establish a work area where the many small parts can be conveniently organized and stored. • Make sure your hands and tools are clean and oil free when handling the parts.
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Lubrication Operation After you have completed the assembly of your Stirling engine, apply a drop or two of light machine oil at the three lubrication points shown in Figure 3. Re-lubricate as needed after use. Isopropyl alcohol is an extremely flammable and volatile liquid. Clean up any spills of alcohol and secure the fuel reservoir lid before lighting the wick. Keep all other flammable materials away from the engine during operation.
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1 Machining Specifications �� -12- H8103 Stirling Engine Kit 3
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2-3 �� H8103 Stirling Engine Kit 3 -13-
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4-6 �� -14- H8103 Stirling Engine Kit 3
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7-9 �� H8103 Stirling Engine Kit 3 -15-
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10-11 �� -16- H8103 Stirling Engine Kit 3
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14-15 �� H8103 Stirling Engine Kit 3 -17-
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16-19 �� -18- H8103 Stirling Engine Kit 3
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20-21 �� H8103 Stirling Engine Kit 3 -19-
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-23 �� -20- H8103 Stirling Engine Kit 3
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24-25 �� H8103 Stirling Engine Kit 3 -21-
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26-27 �� -22- H8103 Stirling Engine Kit 3
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28-30 �� H8103 Stirling Engine Kit 3 -23-
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32-35 �� -24- H8103 Stirling Engine Kit 3
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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