MODEL G4814 INDUSTRIAL HOLLOW CHISEL MORTISING MACHINE OWNER'S MANUAL 8DENG><=I D8ID7:G! '%%- 7N OOAN >C9JHIG>6A! >C8# WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION ............................................... 2 BVcjVa 6XXjgVXn ########################################### ' 8dciVXi >c[d#################################################### ' ;jcXi^dcVa DkZgk^Zl ###################################### ' >YZci^[^XVi^dc ################################################### ( BVX]^cZ 9ViV H]ZZi ###################################### ) SECTION 1: SAFETY .......................................
INTRODUCTION Manual Accuracy Functional Overview LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i" ^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd ]VeeZc VcY lZ Vedad\^oZ [dg i]Zb# 6 bdgi^hZ VcY iZcdc _d^ci ^h dcZ d[ i]Z higdc\Zhi _d^cih ^c lddYldg`^c\! Wji i]Z Y^[[^Xjai iVh` ^h id Xji Vc VXXjgViZ bdgi^hZ Wn ]VcY# 6 bdgi^h^c\ bVX]^c
Identification 6 8 7 9 I : H G A @ F B ? ; C E D = > < G^\]i H^YZ AZ[i H^YZ Figure 1. BdYZa <)-&) ^YZci^[^XVi^dc# A. B. C. D. E. F. G. H. I. J. DeZgVi^c\ =VcYaZ 9Zei] Hide Bdidg 8]jX` IVWaZ l$;ZcXZ @cZZ ;addg Bdjci^c\ AdXVi^dch ' d[ ) Adc\^ijY^cVa IVWaZ Hide 7gVX`Zi & d[ ' EdlZg 8dgY EdlZg DC$D;; Hl^iX] <)-&) =daadl 8]^hZa Bdgi^h^c\ BVX]^cZ K. L. M. N. O. P. Q. R. S. T.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G4814 INDUSTRIAL HOLLOW CHISEL MORTISING MACHINE Product Dimensions: Weight.............................................................................................................................................................. 530 lbs. Length/Width/Height.................................................................................................................
Cutting Capacities Maximum Stock Width................................................................................................................................12 in. Maximum Stock Thickness...........................................................................................................................4 in. Maximum Mortising Depth............................................................................................................................4 in. Maximum Chisel Travel.............
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3AFETY )NSTRUCTIONS FOR -ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# +%%0 #(),$2%. !.$ 6)3)4/23 !7!9 @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" iVcXZ [gdb i]Z ldg` VgZV# -!+% 7/2+3(/0 #(),$02//& JhZ eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ hiVgi hl^iX] `Znh# .%6%2 ,%!6% 7(%. -!#().% )3 25..).
Additional Safety Instructions for Mortising Machines 1. HAND PROTECTION. Bdgi^h^c\ X]^hZah VcY W^ih VgZ h]Vge VcY XVc fj^X`an e^ZgXZ ndjg ]VcY# 6alVnh lZVg ]ZVkn aZVi]Zg \adkZh l]Zc ]VcYa^c\ i]ZhZ ^iZbh# I]Z X]^hZah VcY W^ih bVn WZXdbZ kZgn ]di Yjg^c\ deZgVi^dc# 6alVnh Vaadl i]Z X]^hZah VcY W^ih id Xdda WZ[dgZ ]VcYa^c\ i]Zb# 2. AVOIDING ENTANGLEMENT.
SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Power Connection Device I]Z edlZg XdccZXi^dc YZk^XZ YZeZcYh dc i]Z ineZ d[ ^chiVaaZY dg eaVccZY hZgk^XZ# LZ gZXdb" bZcY jh^c\ V C:B6 &*"&* eaj\ VcY gZXZeiVXaZ h]dlc ^c Figure 2#
SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Model G4814 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 750 lbs.
Inventory Clean Up I]Z [daadl^c\ ^h V YZhXg^ei^dc d[ i]Z bV^c Xdbed" cZcih h]^eeZY l^i] ndjg bVX]^cZ# AVn i]Z Xdbed" cZcih dji id ^ckZcidgn i]Zb# I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^a id egZkZci Xdggdh^dc Yjg^c\ h]^ebZci# GZbdkZ i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg YZ\gZVhZg! hjX] Vh h]dlc ^c Figure 4# ;dg i]dg" dj\] XaZVc^c\! hdbZ eVgih bjhi WZ gZbdkZY# For optimum performance, clean all moving parts or sliding contact surfaces.
Site Considerations Moving & Placing Machine Floor Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY deZgVidg# The Model G4814 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 750 lbs.
3. JcWdai i]Z bVX]^cZ [gdb i]Z h]^ee^c\ eVaaZi# 4. L^i] Vhh^hiVcXZ id hiZVYn i]Z adVY VcY bV`Z hjgZ i]Z higVe YdZh cdi ha^e! gV^hZ i]Z bVX]^cZ _jhi Zcdj\] id XaZVg i]Z h]^ee^c\ eVaaZi VcY Vcn [addg dWhiVXaZh! i]Zc eaVXZ ^i ^c i]Z egZeVgZY adXVi^dc# 5.
Assembly To assemble your mortising machine: 1. GZbdkZ i]Z ]Zm Wdai VcY [aVi lVh]Zg hZXjg" ^c\ i]Z deZgVi^c\ ]VcYaZ id i]Z e^kdi VmaZ! i]Zc gZbdkZ i]Z ]VcYaZ hZZ Figure 9 # 4. GZbdkZ i]Z ]VcYaZ [gdb i]Z gZVg d[ i]Z Xgdhh ha^YZ WVaa ]VcYaZ! i]Zc gZ"^chiVaa ^i [gdb i]Z [gdci hZZ Figure 11 # Note: Tighten the bolt into the ball handle with enough clearance between the handle and the jam nut so that the handle freely rotates.
Test Run DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY i]Z bdidg ^h ijgc^c\ ^c i]Z XdggZXi Y^gZXi^dc# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]Z hdjgXZ d[ Vc jcjhjVa cd^hZ dg k^WgVi^dc! hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z Troubleshooting dc Page 30# >[ ndj hi^aa XVccdi gZbZYn V egdWaZb! XdciVXi djg IZX] Hjeedgi Vi *,% *)+".++( [dg Vhh^hiVcXZ# To test run the machine: 1.
SECTION 4: OPERATIONS Operation Safety To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Basic Controls JhZ Figure 13 VcY i]Z [daadl^c\ YZhXg^ei^dch id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah d[ ndjg bdgi^h^c\ bVX]^cZ# 6 ? Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses/ face shield and a respirator when operating this machine.
E. Cross Slide Handwheel: BdkZh i]Z iVWaZ WVX` VcY [dgi] l]Zc gdiViZY N"Vm^h # F. Vertical Handwheel: GV^hZh dg adlZgh i]Z iVWaZ l]Zc gdiViZY O"Vm^h # 3. >chZgi i]Z gdjcY ZcY d[ i]Z X]^hZa ^cid i]Z XdggZXi X]^hZa haZZkZ! Vh h]dlc ^c Figure 14! bV`^c\ hjgZ i]Z [aVc\Z d[ i]Z haZZkZ ^h [VX^c\ Ydlc# G. Power ON/OFF Switch: 6aadlh edlZg id [adl id i]Z bVX]^cZ# H. Chisel Sleeve Lock Knob: HZXjgZh i]Z X]^hZa VcY haZZkZ ^c i]Z X]^hZa ]djh^c\# I. J.
5. Ijgc i]Z X]^hZa hd i]Vi i]Z X]^e edgi ^h [VX^c\ Z^i]Zg aZ[i dg g^\]i VcY VlVn [gdb i]Z deZgV" idg# TIP Mortising auger bits operate under extreme conditions. A small amount of pure beeswax applied to the auger bit can aid in reducing heat and expelling chips. It is important that only a small amount is used and that none is applied to the chisel. Beeswax that comes in contact with workpiece surfaces can impede adhesion of glues and finishes.
Adjusting Depth Stop I]Z YZei] hide ^h jhZY id XgZViZ V bdgi^hZ d[ V heZX^[^X YZei] Wn a^b^i^c\ i]Z YdlclVgY bdkZ" bZci d[ i]Z ]ZVY# Figure 18. 6j\Zg W^i VcY X]^hZa XdggZXian ^chiVaaZY# Removing Mortising Chisel and Bit Note: When calculating the depth of the mortise, you want to leave a little room beyond the chisel points for glue squeeze out. Usually, the indent at the bottom of the mortise made by the auger bit is sufficient, but this can vary. To adjust the depth stop: 1.
5. L]^aZ `ZZe^c\ i]Z X]^hZa Vi i]Vi YZei]! i]gZVY i]Z Wdiidb YZei] hide ]Zm cji Ydlc id i]Z ]ZVY XVhi^c\! i]Zc hZXjgZ ^i ^c eaVXZ l^i] i]Z ide _Vb cji! Vh h]dlc ^c Figure 20# Clamping Workpiece with Vise 9Zei] Hide 7dai =Zm ?Vb Cjih Figure 20. :mVbeaZ d[ YZei] hide VY_jhibZci# 6.
Clamping Workpiece at an Angle to the Fence 1. 9>H8DCC:8I B68=>C: ;GDB EDL:G 2. 8aVbe V _^\ id i]Z iVWaZ VcY V\V^chi i]Z [ZcXZ i]Vi l^aa bViX] i]Z Vc\aZ cZZYZY [dg i]Z bdg" i^hZ hZZ Figure 22 [dg Vc ZmVbeaZ # Longitudinal Limit Stops I]Z adc\^ijY^cVa a^b^i hideh VgZ jhZY id a^b^i i]Z Y^hiVcXZ i]Z iVWaZ XVc igVkZa Vadc\ i]Z M"Vm^h [gdb h^YZ"id"h^YZ ! Vh h]dlc ^c Figure 23# Ejh] =ZgZ id 8]ZX` 8aVbeZY ?^\ ?Vb Cji 7gVX`Zi A^b^i Hide 7dai Figure 22.
Table Controls Table Travel Adc\^ijY^cVa M"6m^h ###################################### &- 8gdhh N"6m^h ################################################### * KZgi^XVa O"6m^h ############################################## &' I]Z ldg` iVWaZ ]Vh i]gZZ eVi]h d[ bdkZbZci! ZVX] XdcigdaaZY Wn V hZeVgViZ bVcjVa ]VcYl]ZZa dg WVaa ]VcYaZ# GZ[Zg id Figures 24–26 id ^YZci^[n i]Z Xdcigdah [dg ZVX] eVi]# Adc\^ijY^cVa =VcYl]ZZa KZgi^XVa O"6m^h EVi] KZgi^XVa =VcYl]ZZa Figure 26.
Table Tilt I]Z iVWaZ XVc WZ i^aiZY (% id i]Z aZ[i dg g^\]i# Jh^c\ i]^h [ZVijgZ VcY V iVWaZ _^\! ndj XVc bV`Z V bdgi^hZ d[ kVg^djh Vc\aZh# Tilting the Table Tools Needed Qty LgZcX] &.bb ################################################### & Adjusting Table Perpendicular to Chisel Tools Needed Qty LgZcX] &.bb ################################################### & BVX]^c^hi h HfjVgZ ############################################ & 1. 9>H8DCC:8I B68=>C: ;GDB EDL:G 2.
Mortising Operation 6 egdeZg bdgi^hZ VcY iZcdc ^h dcZ d[ i]Z higdc\Zhi bZi]dYh d[ _d^c^c\ ild e^ZXZh d[ lddY# 6ai]dj\] i]Z BdYZa <)-&) bV`Zh i]Z egdXZhh d[ bdgi^h^c\ ZVhn VcY Z[[^X^Zci! i]ZgZ VgZ di]Zg Xdch^YZgVi^dch l]Zc bV`^c\ V \ddY bdgi^hZ VcY iZcdc _d^ci! hjX] Vh i]^X`cZhh d[ i]Z iZcdc VcY bdgi^hZ X]ZZ`h! YZei] d[ i]Z bdgi^hZ! heZX^Zh d[ lddY! ZiX# GZVY Wdd`h [gdb i]Z ZmeZgih gZ[Zg id ACCESSORIES dc Page 25 ! \Zi VYk^XZ [gdb ZmeZg^ZcXZY lddYldg`Zgh! VcY egVXi^XZ Id ZchjgZ i
688:HHDG>:H SECTION 5: ACCESSORIES Premium Mortising Chisels and Bits T10016—1 ⁄4" T10017— 5 ⁄ 16" T10018— 3 ⁄ 8" T10019—1 ⁄ 2" T10020— 5 ⁄ 8" T10021— 3 ⁄4" T10022—1" I]ZhZ EgZb^jb Bdgi^h^c\ 8]^hZah VcY 7^ih VgZ egZX^h^dc bVX]^cZY VcY [VXidgn h]VgeZcZY [dg eZg[ZXi gZhjaih g^\]i dji d[ i]Z Wdm# LZ iZhiZY _jhi VWdji ZkZgn cVbZ WgVcY Bdgi^h^c\ 8]^hZa dc i]Z bVg`Zi ^cXajY^c\ hdbZ [gdb :jgdeZ VcY iZhiZY i]Zb h^YZ Wn h^YZ V\V^chi i]ZhZ bVYZ ^c ?VeVc# >i ^h djg de^c^dc i]Vi i]ZgZ ^h cdi V b
H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^h hjeZg^dg bVX]^cZ VcY lVn ajWg^XVci egZkZcih hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV" W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\ XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh" h^WaZ l]^aZ Z[[ZXi^kZan egdk^Y^c\ cZZYZY ajWg^XVi^dc VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh# GZh^hih hfjZZoZ dji! gjcc^c\! Yg^ee^c\ VcY cdc" \jbb^c\# T2050
SECTION 6: MAINTENANCE NOTICE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
Lubrication Ndjg bdgi^h^c\ bVX]^cZ ]Vh cjbZgdjh bZiVa ha^Y" ^c\ hjg[VXZh i]Vi gZfj^gZ egdeZg ajWg^XVi^dc id ]Zae ZchjgZ hbddi] VcY adc\"aVhi^c\ deZgVi^dc# =ZVY LVnh Di]Zg i]Vc ajWg^XVi^dc ed^cih XdkZgZY ^c i]^h hZX" i^dc! Vaa di]Zg WZVg^c\h VgZ ^ciZgcVaan ajWg^XViZY VcY hZVaZY Vi i]Z [VXidgn# H^bean aZVkZ i]Zb VadcZ jcaZhh i]Zn cZZY id WZ gZeaVXZY# IVWaZ LVnh Id Vkd^Y XdciVb^cVi^c\ i]Z ajWg^XVi^dc dg YVbV\" ^c\ i]Z bZiVa hjg[VXZh! ValVnh XaZVc VlVn YZWg^h VcY \g^bZ [gdb i]Z eVgih VcY Zc
Ball Oilers Lubricant Leadscrews & Table Gearing Frequency >HD +- AjWg^XVci :kZgn - =djgh dg :fj^kVaZci d[ DeZgVi^dc Qty Lubricant Frequency Qty & Hfj^gi CA<> '
SECTION 7: SERVICE GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m dg VY_jhi ndjg bVX]^cZ ^[ V egdWaZb YZkZa" deh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Mortising Operation Hnbeidb Edhh^WaZ 8VjhZ 9^[[^Xjai id ejaa &# 6j\Zg W^i YdZh cdi egdigjYZ [Vg Zcdj\] [gdb deZgVi^c\ ]VcYaZ i]Z ZcY d[ i]Z X]^hZa# Ydlc Yjg^c\ '# 8]^hZa dg W^i ^h Yjaa dg YVbV\ZY# deZgVi^dc# (# =ZVY \^Wh VgZ idd i^\]i# )# =ZVY heg^c\ iZch^dc idd bjX]# Bdgi^h^c\ X]^hZa VcY W^i VgZ ZmigZbZan cd^hn l^i] X]ViiZg VcY hbd`Z# HdbZ Vbdjci d[ cd^hZ ^h cdgbVa [dg Vcn bdgi^h^c\ bVX]^cZ# &# EgdeZgan VY_jhi Vj\Zg W^i id X]^hZa Page 17 # '# H]VgeZc$gZeaVXZ X]^hZa VcY
Adjusting Gibs 3. AddhZc i]Z [djg _Vb cjih dc i]Z VY_jhibZci Wdaih# :VX] ha^Y^c\ hjg[VXZ [dg i]Z ]ZVY! iVWaZ! Xgdhh ha^YZ! VcY `cZZ ]Vh V [aVi e^ZXZ d[ bZiVa dg \^W i]Vi ^h hVcYl^X]ZY WZilZZc i]Z hiVi^dcVgn VcY bdk^c\ hjg[VXZh# 4.
Adjusting Table, Cross Slide, & Knee Gibs 1. 9>H8DCC:8I B68=>C: ;GDB EDL:G 2.
SECTION 8: WIRING I]ZhZ eV\Zh VgZ XjggZci Vi i]Z i^bZ d[ eg^ci^c\# =dlZkZg! ^c i]Z he^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\" Zh id i]Z ZaZXig^XVa hnhiZbh d[ [jijgZ bVX]^cZh# HijYn i]^h hZXi^dc XVgZ[jaan# >[ i]ZgZ VgZ Y^[[ZgZcXZh WZilZZc ndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^XVa Hjeedgi Vi *,% *)+".++( [dg Vhh^hiVcXZ 7:;DG: bV`^c\ Vcn X]Vc\Zh id i]Z l^g^c\ dc ndjg bVX]^cZ# Wiring Safety Instructions 1. SHOCK HAZARD.
l^g^c\ Y^V\gVbh Wiring Diagram
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 CHUCK KEY CHISEL HOUSING LOCK LEVER STRAIN RELIEF CHISEL HOUSING LOCK KNOB HEX NUT 3/8-16 HEX NUT 5/8-11 LH LOCK WASHER 5/8 MOTOR FAN COVER MOTOR FAN PHLP HD SCR 1/4-20 X 3/8 MOTOR SPINDLE BIT CHUCK JT6-1/2" CHISEL HOUSING CHISEL SLEEVE 3/4" MOTOR TOP COVER BALL BEARING 6204 HEX BOLT 1/4-20 X 1 M
Label Placement '%' Dc bdidg VcY h^YZ d[ hl^iX] '%( '%& '%* '%) '%+ '%, '%- REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 MACHINE ID LABEL ELECTRICITY LABEL READ MANUAL LABEL VL SAFETY GLASSES LABEL VL 205 206 207 208 DISCONNECT LABEL 220V VL GRIZZLY OVAL NAMEPLATE SM GRIZZLY GREEN TOUCH UP PAINT GRIZZLY PUTTY TOUCH UP PAINT P4814201 PLABEL-14A PLABEL-12A PLABEL-11A PLABEL-63 G9987 PPAINT-1 PPAINT-11 Safety labels warn about machine hazards and ways to prevent injury.
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WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
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