MILL/DRILL INSTRUCTION MANUAL G0517

ManualsBrandsGrizzly ManualsDrillG0517g

MODEL G0517

MILL/DRILL

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8234 PRINTED IN CHINA.

Summary of content (40 pages)

PAGE 1
MODEL G0517 MILL/DRILL INSTRUCTION MANUAL COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8234 PRINTED IN CHINA.
PAGE 2
��
PAGE 3
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet.............................................
PAGE 4
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0517 Mill/Drill. This machine is part of a growing Grizzly family of fine woodworking and metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
PAGE 5
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0517 MILL/DRILL W/ STAND Product Dimensions: Weight.............................................................................................................................................................. 331 lbs. Length/Width/Height...........................................................................................................29-1/2 x 27-1/8 x 77-5/8 in.
PAGE 6
Main Specifications: Operation Info Spindle Travel........................................................................................................................................ 3-1/8 in. Swing................................................................................................................................................... 14-1/2 in. Longitudinal Table Travel.......................................................................................................................
PAGE 7
Identification A B C K O D L M N E P F G Q H I J A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q.
PAGE 8
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
PAGE 9
Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
PAGE 10
Additional Safety for Mill/Drills 1. EYE/FACE/HAND PROTECTION. Wear safety glasses or face shield when using this machine. Always keep hands and fingers away from cutting tool. DO NOT wear gloves when operating the machine. 2. SECURING BIT. Properly tighten the cutting tool before using this machine. 3. BE ATTENTIVE. DO NOT leave machine running unattended for any reason. 8. DAMAGED TOOLS. Never use cutting tools in poor condition.
PAGE 11
SECTION 2: CIRCUIT REQUIREMENTS Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configuration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician! Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
PAGE 12
SECTION 3: SET UP Inventory This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Items Needed for Set Up The following items are needed to complete the set up process, but are not included with your machine: Description Qty • Degreaser ........................................... Varies • Throw-Away Rags .............................. Varies • Wrench/Socket 17mm ......................
PAGE 13
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Some parts may need to be removed before they can be thoroughly cleaned. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
PAGE 14
Assembly Before assembling your new mill/drill, determine if you will bolt your stand to the floor or use machine mounts. Machine mounts, shown in Figure 5, give the advantage of fast leveling and vibration reduction. For the Model G0517, we recommend using four Grizzly Model G7159 machine mounts. To assemble the mill/drill: 1. Mount the stand to the floor in your desired location. 2. Place the splash tray on top of the stand, as shown in Figure 8, and align the mounting holes.
PAGE 15
5. With the help of an assistant, place the mill/ drill headstock onto the column, as shown in Figure 10. 8. Thread the ball knobs onto one end of the downfeed handle shafts (the knobs go on the end of the shaft with the shorter threads). 9. Thread the downfeed handle shaft assemblies into the pinion hub (Figure 13). Pinion Hub Figure 10. Headstock installed on base column. 6. Center the headstock over the table and tighten the lock handle shown in Figure 11. Lock Handle Figure 13.
PAGE 16
Test Run Wear safety glasses whenever starting or using machine. Failure to comply may result in serious personal injury. The purpose of a test run is to make sure your machine and its safety components are functioning correctly. The machine should remain disconnected from power until instructed otherwise. To test run the machine: 1. Loosen the lock knobs on both sides (Figure 14), tighten the V-belts by pulling and holding tension on the belt tension lever, then tighten the lock knobs.
PAGE 17
SECTION 4: OPERATIONS Table Travel NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Head/Quill Travel The mill/drill table can be moved in the X and Y axis.
PAGE 18
Installing/Removing Morse Taper Sleeves To remove a sleeve: 1. The Model G0517 includes an MT#1/#2 sleeve and an MT#2/#3 sleeve. Always DISCONNECT MACHINE FROM POWER when installing or removing tooling. Lower the quill with the downfeed handle and lock it in place with the quill lock (Figure 21). Quill Lock To install a sleeve: 1. Make sure the spindle and sleeve tapers are clean and free of any debris or grease. 2.
PAGE 19
Installing/Removing Drawbar Tooling 4. Hand tighten the hex nut and flat washer on the drawbar threads that project out of the spindle pulley, as shown in Figure 25. The Model G0517 includes an M12-1.75 drawbar. Use the drawbar to connect the included drill chuck arbor or an aftermarket end mill holder. See Page 23 for recommended end mill holders. Always DISCONNECT MACHINE FROM POWER when installing or removing tooling. To install the drawbar with attached tooling: 1.
PAGE 20
Changing Speeds Installing Drill Chuck To install the drill chuck: Belt positions on the pulleys govern the spindle speed. A chart under the belt cover shows the belt positions needed for each available speed. 1. UNPLUG THE MILL/DRILL! To change speeds: 2. Prepare the mating surfaces on the arbor taper and the chuck by cleaning them thoroughly. 1. UNPLUG THE MILL/DRILL! 2.
PAGE 21
Drilling SOFT MATERIAL: The softer the material, the faster the spindle may turn. However, plastics can melt at too high of a spindle speed. The basic operation when drilling is lining up your drill bit with the intended hole location, clamping the workpiece to the table, turning the mill/drill ON, and using the downfeed handles to move the spinning drill bit into the workpiece. LUBRICANT: Use some form of lubricant on all materials except wood or cast iron.
PAGE 22
Drilling Speeds Using the Drill Bit Speed Chart Lubrication Suggestions The chart shown in Figure 31 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds by large amounts may be dangerous to the operator. Wood or Cast Iron .......................................None Plastics ........................................... Soapy Water Brass ..............................
PAGE 23
Milling Speed 3. Use the formula in Figure 33 to determine the needed speed for your operation: Closely follow the proper cutting speed—with a reasonable feed speed—to reduce undue strain on all moving parts and increase operator safety. Prior to machining, you need to determine the best speed to cut your workpiece, and then set that speed on the machine. To determine the needed speed for milling: 1. Use the table in Figure 32 to determine the cutting speed required for the material of your workpiece.
PAGE 24
SECTION 5: ACCESSORIES G2500—20-PC Regular Sanding Drum Set This kit consists of 5 drums in popular 1⁄2" x 1⁄2", 3⁄4" x 1", 1"x 1", 11⁄2" x 11⁄2", and 2" x 11⁄2" sizes. Comes with 50, 80 and 120 grit sizes for each drum. H5685—4" Rotary Table The perfect rotary table for all you model makers and those doing smaller precision work. Comes with clamping kit. Figure 34. Model G2500 20-PC Sanding Drum Set. Figure 36. H5685 4" Rotary Table. G8865—Cobalt Alloy Drill Bits 13-PC.
PAGE 25
G9765—9-PC. Ball End Mill Set Features 2 flute ball nose end mills. Includes the following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8" and 3/4". G5608—MT#3, 3 ⁄ 16" Shank End Mill Holder G5609—MT#3, 3 ⁄ 8" Shank End Mill Holder G0510—MT#3, 1 ⁄ 2" Shank End Mill Holder G0511—MT#3, 5 ⁄ 8" Shank End Mill Holder G0512—MT#3, 3 ⁄4" Shank End Mill Holder All the above use an M12-1.75 drawbar. Figure 38. G9765 9 PC. Ball End Mill Set. Figure 41. End mill holder.
PAGE 26
SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Lubrication Ways Place two to three drops of ISO 68 or SAE 20W non-detergent oil or similar lubricant directly on the ways of the cross feed and longitudinal table. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
PAGE 27
Adjusting Gibs Oil Fittings Oil fittings are located on the tops of each handwheel and on each side of the base. Lubricate these fittings with ISO 68 or SAE 20W oil by depressing the ball with an oil can nozzle and squirting once or twice. The gibs control play in the longitudinal and cross feed table movement; they are pre-adjusted at the factory and typically need no adjustments until the machine is well used. If table movement is too tight, make sure the locks are fully released.
PAGE 28
SECTION 7: SERVICE About Service This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the procedures in this section, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a 1. Plug or receptacle is at fault or wired 1.
PAGE 29
Symptom Possible Cause Machine vibrates excessively or is unusually noisy. 1. Motor fan is rubbing on fan cover. Possible Solution 1. Replace/repair dented fan cover, and replace loose or damaged fan. 2. Replace component fasteners and re-tighten with 2. Motor or component is loose. thread locking fluid. 3. Replace, realign, or re-tension belt (refer to Page 3. Belt is slapping belt cover. 18). 4. Replace belt. 4. V-belt is worn. 5. Remove pulley, replace with key as required, and re5. Pulley is loose.
PAGE 30
Electrical Components Figure 50. Power switch assembly. Figure 51. Motor wiring inside junction box.
PAGE 31
Stand/Base Parts Breakdown �� Model G0517 Mill/Drill -29-
PAGE 32
Stand/Base Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 P0517001 P0517002 P0517003 P0517004 P0517005 P0517006 P0517007 P0517008 P0517009 PW01M PS16M P0517012 P0517013 P0517014 P0517015 P0517016 P0517017 PSB01M P51102 P0517020 P0517021 PK54M PLW05M BASE DOOR HINGE KNURLED THUMB SCREW M6-1 X 20 OIL PLATE BASE CAP SCREW M12-1.75 X 150 SADDLE NUT TR20 X 4-9H FLAT WASHER 8MM PHLP HD SCR M8-1.
PAGE 33
Headstock Parts Breakdown �� Model G0517 Mill/Drill -31-
PAGE 34
Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 101-1 101-2 101-3 101-4 101-5 101-6 102 103 P0517068 P0517069 P0517070 P0517071 P0517072 P0517073 P0517074 P0517075 P0517076 P0517077 P0517078 P0517079 P0517080 P0517081 P0517082 P0517083 P0517084 P0517085 P0517086 PSB02M PSB01M PS17M P0517090 P0517091 PS38M P0517093 P0517094 P0517095 P0517096 PSB47M PN03M PW01M P0517100 P0517101 P0
PAGE 35
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
PAGE 36
PAGE 37
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
PAGE 38
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
PAGE 39
PAGE 40
Buy Direct and Save with Grizzly®: Trusted, Proven and a Great Value! Visit Our Website Today And Discover Why Grizzly® Is The Industry Leader! • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR -OR- Call Today For A FREE Full Color Catalog