User Guide

-14-
G0484 Gear Head Mill/Drill
Before starting the mill/drill, make sure you 
have  performed  the  preceding  assembly 
and adjustment instructions, and you have 
read through the  rest of  the  manual  and 
are  familiar with the various functions  and 
safety  features  on this machine.  Failure  to 
follow this  warning could  result  in  serious 
personal injury or even death!
Test Run
Once the assembly is complete, test  run your 
machine to make sure it runs  properly and  is 
ready for regular operation. The test run consists 
of verifying the following: 1) The main motor pow
-
ers up and runs correctly and 2) the stop button 
safety feature works correctly.
If,  during  the  test  run,  you  cannot  easily  locate 
the  source  of  an  unusual  noise  or  vibration, 
stop using the machine immediately, then review 
Troubleshooting on Page 26. 
If  you  cannot  find  a  remedy,  contact  our  Tech 
Support at (570) 546-9663 for assistance.
6.  Verify  that  the  main  motor  is  operating  cor-
rectly by switching the spindle rotation dial to 
"F" (forward).
—When  operating  correctly,  the  machine 
runs smoothly with little or no vibration or 
rubbing noises.
— Investigate and correct strange or unusual 
noises  or  vibrations  before  operating  the 
machine  further.  Always  disconnect  the 
machine from power when investigating or 
correcting potential problems.
7.  Press the emergency stop button to stop the 
machine and switch the spindle rotation dial 
to "0" (neutral).
8.  WITHOUT resetting the emergency stop but-
ton, switch the spindle rotation dial to "F". The 
machine should not start.
—If the machine does not start, the OFF but
-
ton safety feature is working correctly. The 
Test Run is complete.
—If  the  machine does  start (with  the  stop 
button pushed in), immediately disconnect 
power to  the machine.  The OFF button 
safety feature is not working correctly. This 
safety  feature  must  work  properly  before 
proceeding  with  regular  operations.  Call 
Tech Support for help.
To test run the machine:
1.  Make sure you understand the safety instruc-
tions at the beginning of the manual and that 
the machine is setup properly.
2.  Make sure all tools and objects used during 
setup are cleared away from the machine.
3.  Connect the machine to the power source.
4.  Press the main power switch ON.
Figure 10. Resetting the switch.
5.  Push  the  emergency  stop  button  in,  then 
twist  it  clockwise  so  it  pops  out.  When  the 
emergency stop button pops  out, the switch 
is reset and ready for operation (see 
Figure 
10).










