GReddy Intercooler Kit (Type 31) 2002-2003 Acura RSX Type-S
Parts List (1) Intercooler (Type 31C) 1 (2) Intake pipe I-1 (50∅ Aluminum) 1 (3) “ I-2 (50∅ Aluminum) 1 (4) “ I-3 (50∅ Aluminum) 1 (5) “ I-4 (60∅ Aluminum) 1 (6) “ I-5 (60∅ Aluminum) 1 (7) Washer Tank 1 (8) Washer Tank Bracket A 1 (9) Washer Tank Bracket B 1 (10) Extension Harness 850mm (11) Wire Connector Set (Male and Female) 1 8 set (12) Hose 50∅ x 70mm Straight 3 (13) “ 60∅ x 70mm Straight 2 (14) “ 50∅ - 60∅ Reducer 1 (15) Hose band 50∅ #32 7 (16)
Parts List 1 2 4 3 5 6 7 8 9 12-13 14 15-16 18 19 20 – 23 10-11 17
2. Removal of Stock & Turbo Kit Parts When removing the stock parts, make sure you read over the factory repair manual for proper procedures. 2-1 Disconnect the negative side of the battery. 2-2 Remove the undercover, and the front bumper. 2-3 Remove the bumper support beam. 2-4 Remove the two horns. 2-5 Remove the wind shield washer tank. 2-6 Remove the Turbo Kit Air intake, suction pipe, the suction adapter, and the restictor.
(2) Mount the Intercooler shown using provided hardware. Secure the left side of the intercooler (looking from the front of the vehicle) to the bracket installed in the previous step. (3) Secure the right side of the intercooler to the body as shown using the provided spacer between the horn bracket and I/C bracket. (Parts used #: 1, 18, 21,22) (4) Position the intercooler so that it is mounted straight before tightening the bolts.
(2) Install the Intercooler pipe I-2 to the I-1 as shown. (Parts used # 3, 12) (3) Install the I-3 pipe between I-2 and intercooler inlet as shown. (Parts Used #: 4, 12, 14) (4) Install the I-4 to the intercooler outlet as shown. (Parts Used #: 5, 13) (5) Install the Intercooler pipe I-5 to the I-4 as shown. Secure the I-5 to the body. Modify the splash guard where it contacts these pipes.
(6) Install the Compression pipe C-3 from the turbo kit between the pipe I-5 and the throttle body as shown. Reuse the hoses and clamps from the turbo kit. 3-4 Suction Pipe Installation (1)Reinstall the Turbo Kit Suction Kit with out the restrictor. Blow by hose To air assist Control valve 3-5 Windshield Washer Tank Installation (1) Install the washer tank brackets A and B as shown.
3-6 Bumper Modification (1) Cut the outlined area of the bumper to clear the intercooler * Cut the bumper little by little and test fit on the vehicle. Trim the area the hits the intercooler.
Starting the Engine (1) Check all the pipe and hose connections, then reconnect the negative side of the battery. (2) Start the engine. While idling, check for any air leeks. (3) After inspection, reinstall the front bumper, under cover and other stock parts that was removed. Secure the bottom of the bumper with the intercooler bracket. This completes the Intercooler Kit installation.
