Assembly Instructions Instruction Manual

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21Uni-Press

Operating Instructions

8. Parts & Assembly

Table of contents

General Assembly ................... 22

4.2m Uni-Press Drawbar ...................... 22

4.6m-8.2m Uni-Press Drawbar ............. 24

Mainframe & Wings.............................. 26

6 Stud Hub Assembly ........................... 28

Tines & Tine Frames ............... 30

Leading Tine Frames ........................... 30

Leading Tine Assembly ........................ 32

Pro-Active Tine Frames ....................... 34

Pro-Active Tine Assembly ..................... 36

Levelling Boards ...................... 38

Levelling Board Assembly .................... 38

Double Discs ............................ 40

Double Disc Axle Assembly ................... 40

Double Disc Component Assembly ........ 42

Double Disc Pillar Assembly .................. 44

Hydraulics ................................ 46

4.2m Lift Circuit .................................... 46

4.6m-8.2m Lift Circuit ........................... 48

4.2m Wing Circuit ................................ 50

4.6m-5.5m Wing Circuit ....................... 52

6.1m-8.2m Wing Circuit ....................... 54

4.6m-5.5m Levelling Board Circuit ....... 56

6.1m-8.2m Levelling Board Circuit ....... 58

Hydraulic Rear Drawbar Assembly ....... 60

Rear Drawbar Circuit (Lift) ................... 62

Rear Drawbar Circuit (Wings) .............. 64

Summary of content (46 pages)

PAGE 1
8. Parts & Assembly 8. Parts & Assembly Table of contents General Assembly ................... 22 4.2m Uni-Press Drawbar ...................... 22 4.6m-8.2m Uni-Press Drawbar ............. 24 Mainframe & Wings .............................. 26 6 Stud Hub Assembly ........................... 28 Tines & Tine Frames ............... 30 Leading Tine Frames ........................... 30 Leading Tine Assembly ........................ 32 Pro-Active Tine Frames ....................... 34 Pro-Active Tine Assembly .
PAGE 2
2 Uni-Press Operating Instructions DESCRIPTION 13 14 1 18 UNI/DOUBLE PRESS 4.2 F/W 2004 COMPONENTS 15 16 17 2 9 SIMBA © 2004 10 11 12 7 UPDATED:- 20/02/04 DRAWN:- 12/06/01 8 6 3 ISSUE AS0999 B PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 4 5 8.
PAGE 3
8. Parts & Assembly AS0999 IT EM PAR T NO P02484 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P09686 P08997 P05492 P08548 P03088 P02601 P02007 P02600 P00001 P05534 P09252 P01645 P01274 P02012 P02609 P00045 P09092 4.2 U N I/ D OU BLE PR ES S F/ W D R AW BAR COMP ON EN T S D ESCRIPT ION LYNCH PIN - CAT 2 DRAWBAR PERFECT HITCH CAT3 NUT LOCK 1"UNF BOLT 1"UNFx7" GR V BOLT M12x60 GR 8.8 WASHER FLAT M12 NUT LOCK M12 TYPE 'T' WASHER FLAT M10 BOLT M10x40 GR 8.
PAGE 4
DESCRIPTION 24 Uni-Press Operating Instructions 13 UNI/DOUBLE PRESS 4.6, 5.5, 6.1, 6.6, 7.6, 8.2 F/W 2004 DRAWBAR COMPONENTS 15 16 17 14 1 2,3 SIMBA © 2004 18 9 UPDATED:- 20/02/04 DRAWN:- 12/06/01 10 11 12 7 6 4 5 ISSUE AS0887 C PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 8 8.
PAGE 5
8. Parts & Assembly AS0887 IT EM PAR T NO P02484 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P09353 P12776 P08548 P05492 P03088 P02601B P02007 P02600 P00001 P05534 P09252 P01646 P00389 P0212 P02609 P00045 P09092 4.6-8.
PAGE 6
26 Uni-Press Operating Instructions DESCRIPTION 10 12 11 4 5 6 UNI/DOUBLE PRESS F/W - MAIN FRAME & WINGS 9 8 7 3 2 1 38 20 21 22 23 24 25 26 SIMBA © 2004 13 14 15 16 17 18 19 27 38 31 30 37 UPDATED:- 20/02/04 36 ISSUE AS0890 C PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. MAIN FRAME. 33,34,35 32 39 DRAWN:- 22/08/00 29 28 8.
PAGE 7
8.
PAGE 8
HUB ASSEMBLY - 6 STUD ARH 30/04/2004 P00641 AS0743 B 8.
PAGE 9
8.
PAGE 10
DESCRIPTION 30 Uni-Press Operating Instructions UNI/DOUBLE PRESS F/W - LEADING TINE FRAMES 2 3 5 7 9 11 13 SIMBA © 2004 UPDATED:- 20/02/04 DRAWN:- 22/08/00 1 4 6 8 10 12 14 17 ISSUE AS0888 C PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 15 16 18 8.
PAGE 11
8. Parts & Assembly AS0888 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PAR T NO P10554 P10555 P09367 P09368 P09369 P09370 P09371 P09372 P09373 P09374 P09375 P09376 P09377 P09378 P02009 P02603 P03892 P09432 U N I/ D OU BLE PR ES S F/ W LEAD IN G T IN E FR AME S D ESCRIPT ION TINE FRAME LH 4.2m TINE FRAME RH 4.2m TINE FRAME RH - 4.6m TINE FRAME LH - 4.6m TINE FRAME RH - 5.5m TINE FRAME LH - 5.5m TINE FRAME RH - 6.1m TINE FRAME LH - 6.1m TINE FRAME RH - 6.6m TINE FRAME LH - 6.6m TINE FRAME RH - 7.
PAGE 12
32 Uni-Press Operating Instructions DESCRIPTION PT.NO. 6 5 7 3 1 UNI/CULTIPRESS - LEADING TINE FITTINGS POINT OPTION H/D REVERSIBLE FREEFLOW POINT. STANDARD POINT 2 SIMBA © 2004 8 DRAWN:- 20/03/97 UPDATED:- 20/02/04 10 9 ISSUE AS0383 B PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 11 8.
PAGE 13
8. Parts & Assembly AS0383 IT EM 1 2 3 PAR T NO U N I/ CU LT IP R E SS LE AD IN G T IN E FIT T IN GS D ESCRIPT ION QT Y P05533 P05207 P02485 TINE - 2"x1" BENT 6 HOLE TINE RETAINING PIN R CLIP Ø6x120 1 1 1 P05860 P03017 P03448 P07131 P05103 P02038 P01358 POINT - FREEFLOW POINT - REV 1.
PAGE 14
34 Uni-Press Operating Instructions UNIPRESS SPRING TINE LEADING TINE FRAME DESCRIPTION 1 3 5 7 9 11 13 2 4 6 8 10 12 14 16 LEFT HAND RIGHT HAND 18 17 15 SIMBA © 2004 UPDATED:- DRAWN:- 06/04/04 ISSUE AS0954 A PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 8.
PAGE 15
8. Parts & Assembly AS0954 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PAR T NO P12106 P12107 P12114 P12115 P12116 P12117 P12118 P12119 P12120 P12121 P12122 P12123 P12124 P12125 P09432 P03892 P02603 P02009 U N IPR ESS S PR IN G T IN E FR AME S D ESCRIPT ION TINE FRAME LH - 4.2m TINE FRAME RH - 4.2m TINE FRAME LH - 4.6m TINE FRAME RH - 4.6m TINE FRAME LH - 5.5m TINE FRAME RH - 5.5m TINE FRAME LH - 6.1m TINE FRAME RH - 6.1m TINE FRAME LH - 6.6m TINE FRAME RH - 6.6m TINE FRAME LH - 7.
PAGE 16
PROACTIVE TINE ASSEMBLY ARH 02/03/2004 AS1216 C 8.
PAGE 17
8. Parts & Assembly AS1216 IT EM PAR T NO P12524 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 P05207 P12575 P12525 P12573 P12574 P02602 P02008 P00007 P01102 P02485 P12588 P12628 P03017 P03448 P07131 P12712 P12713 P12711 P12724 P12721 P12722 P12723 P12725 H00310726 H00350084 P R OACT IV E T IN E ASS EMBLY D ESCRIPT ION TINE CLAMP UNIT PIN Ø16x73 RETAINING PLATE BUSH Ø25xØ17x26 PRO-ACTIVE 150x12 BOLT U M16 127/112-80 WASHER FLAT M16 NUT LOCK M16 BOLT M16x40 GR. 8.8 BOLT M16x70 GR.
PAGE 18
38 Uni-Press Operating Instructions 9 34 33 12 32 UNI PRESS 2004 - LEVELLING BOARD COMPONENTS DESCRIPTION 8 9 10 11 3 2 1 SIMBA © 2004 28,29 LH LEV BOARD 14 16 18 20 22 24 26 35 3 2 2 UPDATED:- 11/03/04 30 6 7 10 11 30 8 115470074 ISSUE AS0886 D PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 12 RH LEV BOARD 15 17 19 21 23 25 27 DRAWN:- 21/08/00 4 5 8.
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8. Parts & Assembly AS0886 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO P01619 P09382 P09384 P10718 P10717 P09386 P09385 P09388 P09387 P09390 P09389 P09392 P09391 P09394 P09393 P09396 P09395 P07834 P05749 P09430 P09431 P10132 P02603 P02009 P03087 P02007 P10991 P10992 P02483 P07743 P00941 P02011 U N IPR E SS 2000 LE VE LLIN G BOAR D DESCR IPT ION 4.2 4.6 5.5 BOLT U REF 06 M20 4 BOARD PIVOT Ø600 DD 4 LEVEL BOARD RAM POINT 2 LEVELLING BOARD LH 4.
PAGE 20
40 Uni-Press Operating Instructions 3 4 5 6 7 8 2 UNIPRESS AXLE COMPONENTS PART NUMBER 15 1 9 10 11 SIMBA © 2004 UPDATED:- 11/03/04 DRAWN:- 11/03/04 12 ISSUE AS1206 A PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 13 14 8.
PAGE 21
8. Parts & Assembly AS1206 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO P08190 P01698 P07727 P07728 P07729 P07730 P07731 P10349 P08189 P07696 P08191 P08188 P08192 P08994 P02489 U N IP R E SS AXLE COMP ON EN T S DESCRIPT ION SPOOL - NUT NUT SLOTTED M60 AXLE - Ø60x1175 AXLE - Ø60x1405 AXLE - Ø60x1635 AXLE - Ø60x1865 AXLE - Ø60x2095 AXLE - Ø60x2325 SPOOL - BEARING PILLAR PRESSED TYPE SPACER INTERNAL SPOOL - 130mm RING - DD600 5mm RING - DD700 SPLIT PIN - 3/8"x4" 4.2 4.6 4 2 5.5 4 2 6.
PAGE 22
42 Uni-Press Operating Instructions DESCRIPTION 13 UNIPRESS 2004 - AXLE COMPONENTS VIEWED FROM THE FRONT OF MACHINE 5 SIMBA © 2004 12 11 1 UPDATED:- 20/02/04 DRAWN:- 23/08/00 4 7 3 9 8 2 10 ISSUE AS0884 D PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 6 8.
PAGE 23
8. Parts & Assembly AS0884 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO P01619 P06802 P09558 P09559 P09560 P02008 P02602 P04179 P02037 P00003 P02009 P02603 P10029 U N IP R E SS AXLE COMPON E N T S D ESCRIPT ION BOLT U REF 06 M20 BOLT U REF 21 M16 SCRAPER - DD 600/700 SCRAPER STEM RH EXTND SCRAPER STEM LH EXTND NUT LOCK M16 TYPE 'T' WASHER FLAT M16 WASHER FLAT M12 WASHER SPRING M12 BOLT M12x40 GR8.8 NUT LOCK M20 TYPE 'T' WASHER FLAT M20 SCRAPER - DD600 HALF 4.2 4.6 5.5 6.1 6.6 7.6 8.
PAGE 24
PILLAR ASSEMBLY DD600 ARH 23/04/2004 AS0658 C 8.
PAGE 25
8. Parts & Assembly AS0658 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 PAR T NO P07696 P05431 P08276 P08450 P08298 P00057 P02602 P02008 P01704 P02603 P02009 P01619 P ILLAR ASS EMBLY D D 600 + 700 D ESCRIPT ION PRESS ROLL PILLAR BEARING - PRESSED STEEL GREASE PIPE BEARING GUARD SPACER 10mm BOLT M16x60 GR. 8.8 WASHER FLAT M16 NUT LOCK M16 BOLT M16x50 GR. 8.8 WASHER FLAT M20 NUT LOCK M20 BOLT U M20 GR8.
PAGE 26
DESCRIPTION 46 Uni-Press Operating Instructions 8 5 4.2 UNI/DOUBLE F/W PRESS 2004 D/BAR HYDRAULIC CIRCUIT 9 10 5 HOSE MAST 11 12 SIMBA © 2004 6 4 7 UPDATED:- 20/02/04 DRAWN:- 30/07/01 8 4 7 3 2 ISSUE AS1017 A PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 8 3 2 1 8.
PAGE 27
8. Parts & Assembly AS1017 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 PAR T NO P0164 P0200 P0201 P0774 P0181 P7947 P0206 P0203 P0205 P2263 P2735 P0179 4.
PAGE 28
DESCRIPTION 48 Uni-Press Operating Instructions 8 5 HOSE MAST 11 6 12 UNI/DOUBLE F/W PRESS 2004 4.6, 5.5, 6.1, 6.6, 7.6, 8.2 SIMBA © 2004 D/BAR HYDRAULIC CIRCUIT 9 10 5 4 7 UPDATED:- 20/02/04 DRAWN:- 26/01/00 8 4 7 3 2 ISSUE AS0696 C PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 8 3 2 1 8.
PAGE 29
8. Parts & Assembly AS0696 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 PAR T NO P1055 P0200 P0201 P0774 P0181 P7947 P0206 P0203 P0205 P2263 P2735 P0179 4.6-8.
PAGE 30
50 Uni-Press Operating Instructions DESCRIPTION 14 8 17 3 16 24 25 8 11 8 11 13 10 13 13 7 8 13 11 4.2 UNI/DOUBLE F/W PRESS 2004 WING HYDRAULIC CIRCUIT C/W MANIFOLD 12 13 8 8 17 19 23 20 5 5 21 6 21 SIMBA © 2004 3 3 20 4 4 6 5 5 18 15 22 18 18 UPDATED:- 20/02/04 18 15 22 21 15 18 15 18 DRAWN:- 30/07/01 4 4 4 4 21 20 20 2 1 3 3 26 ISSUE AS1016 J PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 4 4 8.
PAGE 31
8. Parts & Assembly AS1016 IT EM 1 2 3 4 5 6 7 8 PAR T NO 4.2 U N I/ D OU BLE PR ES S W IN G H YD R AU LIC CIR CU IT D ESCRIPT ION QT Y P11785 P10328 P02735 P00200 P00202 P00209 P12506 P00203 ACCUMULATOR 0.
PAGE 32
52 Uni-Press Operating Instructions DESCRIPTION 13 8 8 16 3 15 21 22 8 10 12 10 8 9 12 12 7 12 10 4.6 & 5.5 UNI/DOUBLE F/W PRESS 2004 WING HYDRAULIC CIRCUIT C/W MANIFOLD 11 12 8 8 16 24 23 3 3 19 19 20 6 4 4 SIMBA © 2004 5 5 20 4 4 6 5 5 17 14 17 4 4 UPDATED:- 20/02/04 DRAWN:- 26/01/00 17 14 17 17 17 20 14 17 14 17 4 4 19 2 1 3 3 18 ISSUE AS1109 F PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 20 19 8.
PAGE 33
8. Parts & Assembly AS1109 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PAR T NO P11785 P10328 P02735 P00200 P00202 P00209 P12056 P00203 P06219 P07977 P00205 P02263 P00181 P09968 P02733 P00183 P00201 P08838 P00166 P09970 P08516 P12017 P11767 P12937 4.6 & 5.5 U N I/ D OU BLE F/ W P R E SS W IN G H YD R AU LIC CIR CU IT D ESCRIPT ION ACCUMULATOR 0.
PAGE 34
54 Uni-Press Operating Instructions DESCRIPTION 13 8 16 3 15 21 22 8 10 8 10 12 26 9 12 12 25 7 8 12 10 6.1, 6.6, 7.6, 8.2 UNI/DOUBLE F/W PRESS 2004 WING HYDRAULIC CIRCUIT C/W MANIFOLD 11 12 8 8 16 23 24 19 5 5 20 6 20 SIMBA © 2004 3 3 19 4 4 6 5 5 17 14 17 17 17 UPDATED:- 23/11/2004 17 14 17 20 14 17 14 17 DRAWN:- 26/01/00 4 4 4 4 20 19 19 2 1 3 3 18 ISSUE AS0695 M PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 4 4 8.
PAGE 35
8. Parts & Assembly AS0695 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PAR T NO P11785 P10328 P02735 P00200 P00202 P00209 P12056 P00203 P06219 P07977 P00205 P02263 P00181 P09968 P02733 P00183 P00201 P08838 P00164 P09970 P08516 P12017 P12937 P11767 P05910 P02741 6.1-8.2 U N I/ D OU BLE PR ES S W IN G H YD R AU LIC CIR CU IT D ESCRIPT ION ACCUMULATOR 0.
PAGE 36
DESCRIPTION 56 Uni-Press Operating Instructions 14 13 12 HOSE MAST 11 10 MAIN FRAME BULKHEAD 11 19 9 UNI/DOUBLE PRESS 2004 F/W - LEVELLING BOARD HYDRAULIC CIRCUIT 15 12 3 16 6 5 4 SIMBA © 2004 FD1 7 8 4 C1 C2 UPDATED:- 20/02/04 DRAWN:- 06/06/00 17 V2 DOCV1 V1 5 V2 3 C1 18 1 C2 DOCV2 V1 17 18 1 2 2 ISSUE AS0697 G PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. P9405 2 2 8.
PAGE 37
8.
PAGE 38
DESCRIPTION 58 Uni-Press Operating Instructions 14 13 12 HOSE MAST 11 10 MAIN FRAME BULKHEAD 11 9 9 6.1, 6.6, 7.6, 8.2 UNI/DOUBLE PRESS 2004 F/W - LEVELLING BOARD HYDRAULIC CIRCUIT 15 12 3 16 6 5 4 SIMBA © 2004 FD1 7 8 4 C1 C2 UPDATED:- 20/02/04 DRAWN:- 08/03/00 17 V2 DOCV1 V1 5 2 2 V2 18 1 C2 18 2 2 P9994 ISSUE AS0733 G PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 3 C1 DOCV2 V1 17 1 8.
PAGE 39
8. Parts & Assembly AS0733 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PAR T NO P08013 P10863 P09314 P09319 P09317 P03687 P09316 P09318 P11043 P00183 P02735 P00181 P00203 P02263 P00205 P09422 P09423 P08362 P11043 6.1 - 8.
PAGE 40
60 Uni-Press Operating Instructions 3 4 5 UNI/DOUBLE PRESS. REAR HYDRAULIC DRAWBAR ASSY DESCRIPTION 1 2 9 7 8 SIMBA © 2004 6 11 UPDATED:- 21/08/00 DRAWN:- 21/08/00 10 12 16 15 ISSUE AS0880 B PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 13 14 8.
PAGE 41
8. Parts & Assembly AS0880 IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PAR T NO P03219 P02486 P02793 P07743 P02483 P01224 P04418 P02484 P02793 P00160 P10073 P10074 P01274 P02484 P10089 P10072 U N I/ D OU BLE PR ES S R EAR H YD R AU LIC D R AW BAR D ESCRIPT ION PIN - Ø36x165 B TYPE R CLIP Ø7x170 BOLT M30x220 (CD 240) PIN - Ø25x110 LYNCH PIN - CAT 1 BOLT M20x180 GR8.
PAGE 42
DESCRIPTION 62 Uni-Press Operating Instructions UNI/DOUBLE PRESS 2004 REAR D/BAR HYDRAULIC PIPE KIT - LIFT CIRCUIT HOSE MAST 1 SIMBA © 2004 3 2 8 6 UPDATED:- 20/02/04 DRAWN:- 06/06/00 4 DRAWBAR RAM 7 12 8 1 2 13 14 2 7 12 5 6 14 13 7 8 9 15 15 ISSUE AS0824 A PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 11 10 1 8.
PAGE 43
8.
PAGE 44
DESCRIPTION 64 Uni-Press Operating Instructions 2 UNI/DOUBLE PRESS 2003 REAR D/BAR HYDRAULIC PIPE KIT - WING CIRCUIT 1 SIMBA © 2004 UPDATED:- 20/02/04 DRAWN:- 06/06/00 3 5 6 7 8 9 ISSUE AS0825 D PART NO. FROM SERIAL NO. TO SERIAL NO. DRAWING NO. 4 8.
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8.
PAGE 46
8.