Grass Collection System with Dump Hopper 200 Series Owner/Operator & Parts Manual Model 892031 00466300A 3/07 Printed in USA
TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISCLAIMER 3. Review control functions and operation of the unit. Do not operate the unit unless all controls function as described in this manual. Gravely reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. 4. Review recommended lubrication, maintenance and adjustments. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional.
Keep hands and body clear of moving parts when dumping container. 1. DANGER! To Avoid Serious Injury Return handle to locked position. DO NOT operate mower unless guards are in place or grass pump and entire bagger are attached. Use care when tilting unit back to access tractor engine. Be sure to return handle to locked position. Use care when turning or backing. Unit protrudes behind tractor. OL4840 6. Caution ALWAYS wear adequate hearing protection.
SAFETY RULES Protect eyes, face and head from objects that may be thrown from unit. Wear appropriate hearing protection. Read, understand, and follow all safety practices in this Manual, Owner/Operator Manual, and Engine Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit. Avoid sharp edges. Sharp edges can cut. Moving parts can cut off fingers or a hand. ALWAYS keep hands and feet away from all rotating parts during operation.
Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ALWAYS allow adequate clearance for unit, attachments, operator and objects in work area when turning. Slow down before turning. NEVER carry passengers. If you cannot back up a slope or you feel uneasy on it, do not mow it. Mow up and down slopes, not across them.
ASSEMBLY Item Description Qty Part Number 23 Bolt 5/16-18 x 4-1/2 2 06228300 24 3/8-16 x 3 Hex Bolt 6 05957800 25 23/64 / 3/8 x 3-1/4 Clevis Pin 2 02747500 26 3/8-16 x 1/2 Tapping Screw 4 07412900 27 3/8-16 x 2 Hex Bolt 1 05963300 28 3/8-16 Flange Nuts 2 06534900 29 Ball Joint 1 00192400 30 Latch Rod 1 00192300 31 5/16-24 Hex Nut 1 06529500 32 5/16 Lock Washer 1 06308600 33 Rue Ring Cotter Pin 4 06715100 34 3/4-10 1-1/2 Hex Bolt 2 05959600 35 3/4-10 Nylon Lock Nut 2 06540800 36 1/2-13 x 1 Hex Bolt 2 0594710
1 2 48 47 3 4 41 6 5 15 16 7 17 37 14 8 40 10 13 30 12 39 9 11 ODD0182 MOUNTING HARDWARE 19 18 21 20 22 23 24 46 44 25 45 26 43 38 27 42 36 28 35 ODd0436 34 33 32 29 31 Figure 2 8
INSTALLATION 14 Adjust the Parking Brake 27 NOTE: The additional weight of the grass container requires a parking brake re-adjustment. 42 33 1. Remove the rear wheels. 2. Set the spring length and return gap as shown below. 28 28 1/16-in. (1.59 mm) 1-1/4-in. (3.
NOTE: Two people should install the grass inlet. Install the grass inlet from the inside of the grass container and point the inlet down to the ground. Then, while one person aligns the mounting clamps with the holes in the side of the aluminum container, the other person tightens the machine screws.
5 23 Front Blower Baffle (item 6 or 7) 18 Footrest 12 10 Mower Deck 52-Inch 60-Inch 72-Inch 8 25 Baffle Measurements 5-3/4 Inches 2-7/8 Inches No Baffle Required Figure 8 3. Remove the blower cover. 4. Choose the appropriate finger guard according to the mower deck size: Item Description 5 Counterweight* 12 Hair Pin 8 Weight Plate 23 Bolt 5/16-18 x 4-1/2 10 5/16" Wing Knob 25 23/64 / 3/8 x 3-1/4 Clevis Pin 52-inch mower decks use part number 00483851 (1 notch, 8" long).
15 Idler Disengage Blower Cover and Hardware 26 Detent Pin 15 13 20 Bend tab down as needed to obtain a snug fit onto mower deck assembly. 6, 7 ODd0234 26 16 Ppt0090 47, 48 21 Item Description 15 Blower Assembly 16 Finger Guard 6, 7 Front Baffle (not needed on 72" decks) 21 1/4-20 x 1/2 Hex Bolt 1/4-20 Locking Nut 26 20 Item Item Description Item Description 13 15 V-Belt Blower Assembly Figure 11 Description 4. Connect the drive belt to the deck pulley.
INSTALL HOSE (FIGURE 15) 4 Washers for 52-inch decks Connect the Discharge Hose 1. Trim the hose to the required length. For 52-inch and 60-inch Decks, trim the hose so the hose does not pull tight when the grass container is in the dump position and the deck is set to its lowest cutting height. For 72-inch decks no trimming is required. 2 Washers for 60& 72-inch decks 2. Connect the hose to the blower assembly and then to the collector inlet. Secure the hose to the collector inlet with the hose clamp.
REMOVAL REMOVING BAGGER KIT CAUTION: Deflected material may cause injury. ALWAYS operate mower with bagger cover closed and secured, blower assembly fastened securely, or with chute deflector in operating position. 1. Remove the hose from the blower assembly and collector inlet (see figure 15 on page 13). 2. Remove belt cover. 3. Remove V-belt from double pulley (see figure 12 on page 12). 4. Remove blower assembly (see figure 11 on page 12).
5. Reinstall hose. WARNING: PINCH POINT! Use extreme caution when unclogging blower assembly. Impeller can cut or pinch your hand, even when not in operation. Wear sturdy gloves when working near impeller. NOTE: Perform steps 6 and 7 if clog is in blower assembly. WARNING: Blades rotate when impeller rotates. Impeller rotates when blades rotate. Block blades to prevent rotation before proceeding. If hose or blower assembly gets clogged, stop forward motion and allow unit to clear itself.
STORAGE Clean plastic surfaces with sponge and mild detergent. Dry with a soft cloth. WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. Remove all debris from mesh bags before storing. Remove all dirt, grease, leaves, etc. from unit. IMPORTANT: NEVER spray unit with high-pressure water. DO NOT store unit outdoors. Store in a clean, dry area. Ensure all fasteners are properly tightened. Inspect moving parts for damage and wear.
PARTS LIST DECALS 11 8 5 9 6 1 13 10 7 12 2 3 07742300B 4 052255 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 07735200 07742300 08088200 05225500 05360200 05360600 05360300 05360800 05361000 05360500 05360400 05360700 05360900 Qty.
COUNTERWEIGHTS 2 1 4 7 3 5 6 ODd0326 Item Part No. 1 2 3 4 5 6 7 06228300 01542200 07531700 06400006 02747500 00451851 06701000 Qty. 1 4 2 2 2 1 2 Description Bolt .312-18 x 4.5 Counterweight Knob, Wing .312-18 UNC (Tool-less hardware option) Washer, Flat Steel .406 x 1.50 x .245 Pin-Clevis .368/.373 x 3.
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GRASS CONTAINER ASSEMBLY 30 29 4 6 28 27 7 8 26 31 25 5 9 24 23 10 22 21 20 19 18 11 13 17 16 15 14 12 1 32 33 34 35 2 3 38 37 40 36 20 39
GRASS CONTAINER ASSEMBLY Item Part No.
BLOWER HOUSING ASSEMBLY 2 1 3 4 5 7 8 9 6 35 47 1 11 15 10 12 25 28 13 14 34 15 45 32 15 31 46 17 30 44 7 18 29 42 1 19 21 27 40 33 22 22 20 24 23 39 26 39 16 48 43 50 38 41 49 38 36 7 PDd0022 51 37 22
BLOWER HOUSING ASSEMBLY (CONTINUED) Item Part No.
Ariens Limited Warranties 2-Year Limited Lawn and Garden Consumer Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand consumer products manufactured by Ariens Company will be free from defects in material and workmanship for a period of two (2) years after the date of purchase, and that Ariens will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein.
Exceptions, Limitations, Exclusions These warranties are subject to the following conditions, limitations, and exclusions: To obtain warranty service, the following conditions must be met: The following items are excluded from this warranty: • The purchaser must perform the maintenance and minor adjustments explained in the owner’s manual. • Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not covered by this warranty.
GRAVELY 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.
