PTO GRASS COLLECTION SYSTEM DESIGNED FOR: MODEL 89201800 GRAVELY 200 SERIES MOWER OPERATOR S MANUAL ASSEMBLY OPERATION MANUAL PART#: 00191300 (Q0314) $4.
PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety Alert Symbols - - - - - - - - - - - - - - - - - - - Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - 1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - 1-2 Description - - - - - - - - - - - - - - - - - - - - - - II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - 2-1 Preparation Of Mower
SAFETY WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP.
WARRANTY 4
SECTION I INTRODUCTION AND DESCRIPTION 1-1 Introduction Section II INSTALLATION FOR USE We are pleased to have you as a Gravely customer. Your collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it.
Safety Interlock Harness Connection 2-2 Attaching Lower Frame Legs The safety interlock harness is located inside of the right PTO arm assembly (Figure 5). To install the harness to the mower, lift the hood of the mower for engine compartment access. Route the harness as shown towards the parking brake switch bracket on the mower (Figure 6). Fasten the harness to the mower’s rear frame by using (1) zip tie P#(07517300) to prevent the harness from rubbing the mower’s tire.
Figure 7 Safety Interlock Harness Connections Figure 9 Top Main Frame Assy. Top Main Frame Assembly Parking Brake Switch Bolts Pivot Frame Handle 3/4” x 1-1/2” HHCS Figure 8 Wiring Diagram 2-4 Attaching The Lift Handle To The Aluminum Grass Container The various parts of the handle assembly P#(00192100) must be attached to the container frame. Figure 10 shows the orientation and location of the components.
Figure 10 Lift Handle Assy. Figure 13 Aluminum Grass Container Assy.
inside of the container through the hole in the container to the outside. Orient the inlet opening to face the ground. Use the tabs P#(00191900) inside of the box to hold the inlet in place. It is recommended that two people perform this step. That way, one person on the inside of the container can position the tabs, while the other person tightens the bolts. Looking at the outside of the container, the most difficult tab to tighten down will be the tab at the 4-5 o’clock position. Tighten that tab first.
Exploded Parts View 1 2 3 4 5 2 6 7 8 12 9 4 7 13 16 14 10 20 17 11 18 21 23 19 22 39 24 22 15 25 26 38 33 27 32 37 29 34 36 30 28 35 31 10
Parts View 51 45 46 50 44 53 43 52 40 54 48 47 41 42 49 Item Part No. Qty.
And replace the hair pin clip. Adjust the cam stop bolt P#(05980900) to allow the cam to rotate slightly over center when the blower is disengaged (Figure 17). 2-8 Belt Installation Loosen the (2) bolts that secure the gear box assembly P#(00197300) to the pto mount plate (Figure 15). Loosen the adjustment bolt P#(05942200) until the gear box assembly is at its far left adjustment (the gear box is moved towards the mower’s engine pulley).
6” hose onto the outlet of the blower assembly. See Figure 19 for details. Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet. Tighten the hose clamps. Mower Deck Figure 18 Deflector Shield Mount Boot Hanger Notch 2-13 Attachment Of The Lower Hose To The Blower Cone Slide a 7”-8” hose clamp P#(03022400) over both ends of the lower hose. Then proceed to slide the lower hose onto the blower cone. Tighten the hose clamp. The assembly should look like Figure 19.
* Mow twice, at different height settings, (high, then low), if grass is extra tall. * Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc. 2-16 Final Checks To check the operation of the safety interlock harness perform the following: A. Start mower B. While seated in the operator’s seat, rotate the engagement handle of the collection system away from the mower. C.
3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields. 4. Perform lubrication per paragraph 4-2. 5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation. 6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears. 7. Check for wear or deterioration of the upper or lower hoses.
SAFETY DECALS To promote safe operation, Gravely supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.
