Manual

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PNEG-1403

Vision Series Model 1200

Portable Dryers

Parts Manual

PNEG-1403

Date: 12-05-12

Summary of content (76 pages)

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Vision Series Model 1200 Portable Dryers Parts Manual PNEG-1403 Date: 12-05-12 PNEG-1403
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PNEG-1403 Vision Series Model 1200 Portable Dryers
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Table of Contents Contents Chapter 1 Main Structure Assembly ....................................................................................................................4 Frame Assembly ................................................................................................................................... 4 Frame, Lower Basket and Metering Rolls .............................................................................................
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1. Main Structure Assembly The fan/heater end of the dryer is considered by GSI as the front end of the dryer. (The foreground of this photograph is the front end. Right and left sides are labeled above.) Right side 1 2 4 5 3 5 3 1a 5 3 4a 5 3 Left side Frame Assembly Figure 1A Frame Assembly (View from fan/heater end with hitch weldment removed.) NOTE: The parts pointed out on this page are listed on Page 6.
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1. Main Structure Assembly Frame Assembly (Continued) 3 1 1a 4 4a 2 NOTE: The right front corner is shown in the photo. For left front corner, all parts are the same except for the hitch bracket (use 1a for the left side), and the frame rail (use 4a for the left side). Figure 1B Right Front Corner of Frame 3 5 2 4a 4 NOTE: The left rear corner is shown in the photo. For right rear corner, all parts are the same except for the frame rail (use 4 for the right side).
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1. Main Structure Assembly Frame, Lower Basket and Metering Rolls 2 1 7 6 9 5 4 10 6 8 3 11 5 9 NOTE: The hole pattern of the plenum closure door angles will distinguish between L.H and R.H. 4 6 Frame, Auger Trough and Hopper Bulkheads Figure 1E Dryer Frame and Lower Basket Assembly (View from the front end of the dryer looking down the left side.) NOTE: The parts pointed out on this page are listed on Page 10.
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1. Main Structure Assembly 20 19 6 9 6 4 9 3 6 12 11a 5 12 3 6 4 3 12 13 12 14 15 Center hanger bearing support and cross channel seal plate. Wooden meter roll support bearing The meter roll sections are spliced together with a meter roll splice shaft (Part #D31-0046) that passes through the support bearing assembly.
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1. Main Structure Assembly Meter Rolls and Their Placement in the Dryer NOTE: Ref #22 at the rear of dryer is a front section meter roll that is used as a rear section on 16 and 20 foot dryers only. 22 24 Meter roll bearing Ref #16,17 and 18 on Page 10. 23 23 Meter roll bearing Ref #16,17 and 18 on Page 10. 23 23 Meter roll bearing Ref #16,17 and 18 on Page 10. 22 22 This end is the front (fan/heater) end of the dryer.
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1. Main Structure Assembly Frame, Lower Basket and Metering Rolls Parts List (See Figure 1E, 1F, and 1G) Qty Ref # Part # Description 1214 1216 1218 1220 1222 1226 1 D01-1136Y Plenum Closure Door Angle, R.H. 6 7 8 9 10 12 2 D01-1136X Plenum Closure Door Angle, L.H.
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1. Main Structure Assembly Plenum (Inside) Screens and Meter Roll Upper Shield 3 4 2 3 5 1 5 6 16 7 8 7 10 11 13 14 18 19 9 12 20 20a 15 10 This photograph was taken before the front plenum end panel and outer screens were installed in order to get a good view of the inside screens and bulkheads. 21 Plenum closure door. Two (2) different plenum closure doors are there.
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1. Main Structure Assembly Outer Screens and Plenum Divider Outer Screens and Meter Roll Access Door *3 * 2 3a 4 * 3 2 3 3a 4 5 1 13 14 18 6 16 11 17 *NOTE: Ref #3 is pointing to the top edge angle gusset. Two (2) types of gusset are there on the dryer. The photo above distinguishes the difference between the two (2). The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo).
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1. Main Structure Assembly Plenum Divider 9 10 9 7 8 Plenum divider Plenum divider clean out door Figure 1K The Figure 1K above and Figure 1L on Page 15 was taken before plenum end panels where installed. Outer Screens and Plenum Divider Parts List (See Figure 1J and 1K) Ref # 14 Part # Description Qty 1214 1216 1218 1220 1222 1 D31-0307 Column End Panel 4 4 4 4 4 1226 4 2 D01-0113 Walk Rail Mounting Bracket 18 20 22 24 28 32 3 D01-0152 Top Edge Angle Gusset - L.H.
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1. Main Structure Assembly Clean Out Doors 11 1 3 9 13 2 4 5 Front and rear handle mechanisms (rear shown in photo) 4 3 11 5 3a 10 2 6 7 Clean out door handle mechanism 11 NOTE: Ref #9, Ref #10 and Ref #11 together create the clean out door assembly. Three (3) different clean out door assemblies are used on GSI Network dryers: 1) 3 Column clean out door assembly (D51-0077). Ref #8a on the part # listing (See Page16). 2) 4 Column clean out door assembly (D11-0032).
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1. Main Structure Assembly Clean Out Doors (Continued) 3a 14 1a 14 3a 11 4 5 2 14 Figure 1M Center Handle Mechanisms (This handle mechanism straddles the center cross channels.) Clean Out Doors Parts List (See Figure 1L and 1M) Ref # 16 Part # Description Qty 1214 1216 1218 1220 1222 1 D01-0264 Pivot Rod 25.188" 2 2 2 2 2 1226 2 1a D31-0162 Pivot Rod 49.
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1. Main Structure Assembly Ladder Assemblies 5 6 7 1 2 4 3 Figure 1P Ladder Assemblies Parts List Ref # Part # Description Qty 1214 1216 1218 1220 1222 1226 1 1 1 1 1 1 1 1 2 2 1-4 D01-1198 Fan Access Step Kit 1 D01-1168 Fan Access Step L.H. Mount 1/Kit 2 D01-1166 Fan Access Step 1/Kit 3 D51-0022 Support, Control Panel 1/Kit 4 D01-1167 Fan Access Step R.H.
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1. Main Structure Assembly Top Auger with Wet Bin Assembly Parts List (See Figure 1T and 1U) Ref # Part # Description Qty 1214 1216 1218 1220 1222 1226 4 2 4 1 D01-1521 Wet Bin Side, 4' Side Galv. Perfed 4 2 1 D01-1522 Wet Bin Side, 6' Side Galv.
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2. Auger and Meter Roll Drive Trains Bottom Auger Drive Parts List (See Figure 2A and 2B) Qty Ref # Part # Description 1214 1216 1218 1220 1222 1226 1 D01-1376 Bottom Front Angle Bracket 1 1 1 1 1 1 2 MHC00490 V-Belt Bx82 2 2 2 2 2 2 3 2818-2 Sheave 2 GR 3.35 D x 1-1/8" 1 1 1 3 D62-0003 Sheave 2 GR 4.
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2. Auger and Meter Roll Drive Trains Top Auger Drive (Continued) 7 8 9 10 11 Figure 2D Top Auger Motor and Motor Mount Top Auger Drive Parts List (See Figure 2C and 2D) Ref # Part # Qty Description 1214 1216 1218 1220 1222 1226 1 D01-0453 Top Auger Belt Guard Body 1 1 1 1 1 1 2 D52-0001 Sheave 2 Gr 16" Gripbelt 1 1 1 1 1 1 3 D32-0019 Bushing Q1 - 1-1/2" Split Taper 1 1 1 1 1 1 4 D01-0464 V-Belt Bx97 2 2 2 2 2 2 5 2818-2 Sheave 2 Gr 3.
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3. Fan/Heaters Air Mixer Assemblies 1 1a 2 Figure 3D Air Mixer Assemblies (36'' Air mixer shown in photo.
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3. Fan/Heaters Flame Probe, Ignitor and Burner Assemblies 8 10 9 Ref #9 and Ref #10 are used in LP fan/heaters only.
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3. Fan/Heaters LP Pipe Train Assemblies (Continued) 23 24 25 2 1 10 1 2 4 2 3 7 8 5 6 9 23 22 19 13 2 11 21 20 17 12 17 18 12 16 15 14 40'' and 42'' LP pipe train assembly 30 31 27 26 40'' and 42'' with 20 HP and smaller motors vaporizer coil connection and adjustment brackets. 27 30 28 29 40'' and 42'' with 25 HP and larger motors vaporizer coil connection and adjustment brackets.
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3. Fan/Heaters Fan/Heater Orifices Liquid Propane Orifices Part # Fan/Heater Orifice Size HF-7087 26" 12 HP 0.2188" HF-7587 Pipe for 26" Fan/heater Orifice THF-3241 28" 12 HP 0.25" THF-3242 36" 12 HP 0.2813" CD-0150 36" 15 HP 0.3281" THF-3058 40" 15 HP 0.3438" THF-3247 42" 20 HP 0.375" THF-3249 42" 25 HP 0.3906" Natural Gas Orifices Part # Fan/Heater Orifice Size HF-7099 26" 12 HP 0.3125" HF-7587 Pipe for 26" Fan/heater Orifice THF-3140 28" 12 HP 0.
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4. Dryer Electrical Conduits Upper Junction Box, Top Auger Motor Conduit and Operator Light 1 11 4 3 2 6 5 Top auger motor conduit 9 9 12 10 10 1 2 15 Upper junction box 11 Fill switch assembly (installed) 7 1 13 2 14 9 8 Fill switch assembly (opened) Operator light Ref #9-14 are components of the mercury switch box assembly (fill switch assembly) part #D01-0192.
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4. Dryer Electrical Conduits Upper Junction Box, Top Auger Motor Conduit and Operator Light Parts List (See Figure 4A) Ref # Part # Description 1 D03-0057 Conduit 1/2" EMT Metallic 2 D03-0054 Connector 1/2" EMT Compression 3 HH-1096 Clamp 1/2" Conduit 4 D03-0075 Connector 1/2" EMT to Sealtite 5 FH-7039 Sealtite PVC 1/2" 6 FH-7052 Elbow, 1/2"-90° PVC with Lock Nut 7 D03-0117 Lamp 90° with Junction Box 8 D03-0575 Bulb, 100W 130V Rough Service 9 FH-6972 Enclosure 4 x 4 x 2.
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4. Dryer Electrical Conduits Right and Left Grain and Plenum High-Limits Upper plenum High-Limit Left grain High-Limit Right grain High-Limit Lower plenum High-Limit 1 8 2 3 Grain temperature thermistor. Two (2) thermistors in each (right and left) grain High-Limit thermostat assemblies.
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4. Dryer Electrical Conduits Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit 5 3 8 4 9 6 6 2 7 5 1 2 1 2 3 Conduit to meter roll motor. (See Photo 4 below.) Lower junction box (right) 10 8 1 Lower junction box (left) 1 Conduit to meter roll speed sensor and rear discharge switch. (See Photos below and on Page 60.) 14 11 13 Meter roll motor conduit connection Rear discharge switch conduit at rear left gusset where 1/2" EMT conduit terminates.
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5. Control Boxes Fan/Heater Control Box 16 1 15 16 17 18 19 8 17 18 15 9 20 19 22 21 2 4 13 14 7 5 9 6 10 11 12 3 26 13 23 14 23 24 25 A detailed view of the heater board.
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5. Control Boxes Lower Control Box Back Panel 1 13 9 14 4 5 6 7 10 8 11 5 Emergency stop switch (outside) 2 12 10 3 Emergency stop switch (inside) 15 Figure 5C Lower Control Box Back Panel Lower Control Box Back Panel Parts List Ref # 64 Part # Description Circuit 1 D01-0486 Lower Control Box Back Panel Misc. 2 D03-0742-C Vision Control 12 VDC Power Supply Control 3 D03-0754-C Touch Control 5 VDC Power Supply Control 4 D03-0013 Din Rail, Terminal Block Mounting Misc.
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5. Control Boxes Lower Control Box Switch Panel (Rear) 1 A more detailed parts breakdown of the display and computer is shown on Page 66. 9 2 3 6 4 1a 5 7 7 8 8 7 Detailed view of a two position switch Detailed view of a single position switch Figure 5D Vision Control Panel (Rear) Lower Control Box Switch Panel (Rear) Parts List Ref # Part # Description Circuit 1 TFH-2046 Spring Latch Southco with Black KN Misc. 1a TF-1519 Latch, Southco Slotted Misc.
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5. Control Boxes Upper Control Box Components Part Numbers 1214 Upper Control Box Component Parts List (See Figure 5F) 1214 Part # Ref # Description 220V 1 PH 68 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0487 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 3 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
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5. Control Boxes Upper Control Box Components Part Numbers (Continued) 1216 Upper Control Box Component Parts List (See Figure 5F) 1216 Part # Ref # Description 220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0487 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 3 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
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5. Control Boxes Upper Control Box Component Part Numbers (Continued) 1218 Upper Control Box Component Parts List (See Figure 5F) 1218 Part # Ref # Description 220V 1 PH 70 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0478 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 3 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
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5. Control Boxes Upper Control Box Components Part Numbers (Continued) 1220 Upper Control Box Component Parts List (See Figure 5F) 1220 Part # Ref # Description 220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0482 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 3 D03-0482 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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5. Control Boxes Upper Control Box Components Part Numbers (Continued) 1222 Upper Control Box Component Parts List (See Figure 5F) 1222 Part # Ref # Description 208V 3 PH 72 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 3 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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5. Control Boxes Upper Control Box Component Part Numbers (Continued) 1226 Upper Control Box Component Parts List (See Figure 5F) 1226 Part # Ref # Description 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load 3 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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NOTES 74 PNEG-1403 Vision Series Model 1200 Portable Dryers
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6. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
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This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.