Internally Stiffened Small 2 Ring Door Assembly Instructions PNEG-1740 Date: 06-05-12 PNEG-1740
PNEG-1740 Internally Stiffened Small 2 Ring Door
Table of Contents Contents Chapter 1 Safety .....................................................................................................................................................4 Safety Guidelines .................................................................................................................................. 4 General Safety Statement .....................................................................................................................
1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
1. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel.
1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Tie long hair up and back. Gloves Wear safety glasses at all times to protect eyes from debris.
1. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
2. Safety Decals Roof Damage Warning and Disclaimer The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages.
2. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 Rotating flighting will kill or dismember. Flowing material will trap and suffocate. Crusted material will collapse and suffocate.
2. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 WARNING DON’T DO UNLOADING INSTRUCTIONS: 1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. 2.
3. Assembly Instructions 36' 30 Ring or 42'-60' 24 Ring Installation NOTE: NCWT0206-XXX Must be installed in a 42'-60' diameter tank, 24 rings and smaller. NCWT0208-XXX Must be installed in a 36' diameter tank, 30 rings and smaller. 1. The commercial 2 ring door may be installed in the bottom 2 rings or in the 2nd and 3rd rings. If the bin contains a full floor, the door must be placed in the 2nd and 3rd rings. 2. The door should normally be placed in line with the conveyor.
3. Assembly Instructions 36' 30 Ring or 42'-60' 24 Ring Installation (Continued) 16. Adjust the hinge location so the door operates smoothly. 17. Apply a foam seal strip along the outer surface of the frame weldments to seal the outer cover. 18. Fill all open holes with 3/8" x 1" bin bolts. 19. Caulk around the door frame as necessary to seal the door and sidewall. For a reference, please See Figure 4G on Page 20. 20. Continue installing the rest of the sidewall sheets and base stiffeners.
4.
Outer cover assembly (See Page 19.) PNEG-1740 Internally Stiffened Small 2 Ring Door * Bolt door frame weldment (NCWT0191-XXX or NCWT0209-XXX) to sidewall as shown. Attach top and bottom inner panel assemblies to frame weldment. See Pages 16-18 for details. Attach outer cover assembly to frame weldment. See Pages 19 and 20 for details. Caulk as necessary. Bottom inner panel assembly (NCWT0195) (See Page 17.) Top inner door panel assembly (NCWT0193) (See Page 16.) 4.
4.
4.
4.
4.
Attach outer cover angles NCWT0205 to frame weldment with 5/16" x 1-1/4" bin bolts. Attach outer cover assembly to angles as shown on the Page 19. 4.
5. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
