36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door Assembly Instructions PNEG-1360 Date: 06-08-12 PNEG-1360
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door
Table of Contents Contents Chapter 1 Introduction ..........................................................................................................................................4 Chapter 2 Safety .....................................................................................................................................................5 Safety Guidelines ..................................................................................................................................
1. Introduction READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage. INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
2. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
2. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel.
2. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
2. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Tie long hair up and back. Gloves Wear safety glasses at all times to protect eyes from debris.
2. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
2. Safety Proper Storage of Grain Bin/Silo Materials Prior to Construction Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
3. Safety Decals Roof Damage Warning and Disclaimer The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages.
3. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 Rotating flighting will kill or dismember. Flowing material will trap and suffocate. Crusted material will collapse and suffocate.
3. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 WARNING DON’T DO UNLOADING INSTRUCTIONS: 1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. 2.
3. Safety Decals IMPORTANT NOTE DOOR DESIGN SPECIFICATIONS 1.) THIS GSI COMMERCIAL TWO RING DOOR IS DESIGNED FOR USE IN GSI BINS ONLY. THIS DOOR IS INTENDED FOR USE WITH A TANK SPECIFICALLY STRUCTURED FOR THE INSTALLATION OF THE TWO RING DOOR. SPECIAL SIDEWALL SHEETS ARE PROVIDED AS PART OF THE TANK SIDEWALL BUNDLES. YOU MUST CONSULT WITH GSI ENGINEERING CONCERNING RETROFITTING THIS DOOR INTO ANY EXISTING GSI MANUFACTURED TANK. 2.) THIS DOOR IS DESIGNED FOR 4.00" FARM/COMMERCIAL BINS OR 2.
4. Assembly Instructions Written instructions for installation of an NCWT0208-XXX (36'-30 ring) or NCWT0206-XXX (42'-48'-24 ring) or NCWT0206-XXX (54'-60'-22 ring) 2 ring door package in an externally stiffened tank. * NCWT0206-XXX must be installed in a 42'-48' diameter tank 24 rings and smaller * * NCWT0208-XXX must be installed in a 36' diameter tank 30 rings and smaller * * NCWT0206-XXX must be installed in a 54'-60' diameter tank 22 rings and smaller * 1.
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Outer cover assembly (See Page 21.) * Bolt door frame weldment (NCWT0191-XXX or NCWT0209-XXX) to sidewall as shown. Attach top and bottom inner panel assemblies to frame weldment. See Pages 18-20 for details. Attach outer cover assembly to frame weldment. See Pages 21-22 for details. Caulk as necessary. Bottom inner door panel assembly (NCWT0195) (See Page 19.) Top inner door panel assembly (NCWT0193) (See Page 18.) 5.
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5. Assembly Drawings Attach outer cover angles (NCWT0205) to frame weldment with 5/16" x 1-1/4" bin bolts. Attach outer cover assembly to angles as shown on Page 21.
6. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
