05' Externally Stiffened 2 Ring Door Installation Manual PNEG-1088 Date: 05-30-12 PNEG-1088
PNEG-1088 105' Externally Stiffened 2 Ring Door
Table of Contents Contents Chapter 1 Introduction ..........................................................................................................................................4 Chapter 2 Safety .....................................................................................................................................................5 Safety Guidelines ..................................................................................................................................
1. Introduction READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage. INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
2. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
2. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel.
2. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
2. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Gloves Tie long hair up and back. Wear safety glasses at all times to protect eyes from debris.
2. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
2. Safety Proper Storage of Grain Bin/Silo Materials Prior to Construction Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
3. Safety Decals Roof Damage Warning and Disclaimer The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages.
3. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 Rotating flighting will kill or dismember. Flowing material will trap and suffocate. Crusted material will collapse and suffocate.
3. Safety Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 WARNING DON’T DO UNLOADING INSTRUCTIONS: 1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. 2.
4. Important Note This GSI commercial 2 ring door is designed for use in the 2.66" corrugation NCL series of tanks manufactured after 1991 utilizing the “universal” or hat shaped stiffener. This door is intended for use with a tank specifically structured for the installation of the 2 ring door. Special sidewall sheets are provided as part the tank sidewall bundles. You must consult with GSI concerning retrofitting into any existing GSI manufactured tank.
5. Assembly Instructions Written instructions for installation of a NCWT0085 (105' diameter bin/silo) 2 ring door package in a externally stiffened tank. 1. The commercial 2 ring door is installed in the bottom 2 rings. 2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear grain from the area of the access door (as with any access door).
5. Assembly Instructions Written instructions for installation of a NCWT0085 (105' diameter bin/silo) 2 ring door package in a externally stiffened tank (Continued). For some sidewall thickness’s the use of a flat washer may be required under the nut to ensure a tight connection. The horizontal seam of the sidewall sheet above the door header will bolt to the jamb plate where it extends above the door frame. The sidewall will be on the exterior of the plate.
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Description Bottom Inner Door Weldment Door Reinforcement Angle Latch Bushing Inside Panel Latch - Left Inside Panel Latch - Right Screw, 5/16" x 3/4" Latch Bar Hinge Weldment Part # NCWT0063 NCWT0158 WD-6040 WD-6038 WD-6037 S-4303 NCWT0066 NCWT0018 3 2 4 2 2 4 2 1 Qty 6.
Top Inner Door Weldment Door Reinforcement Angle Inside Panel Latch - Left Inside Panel Latch - Right Latch Bushing Screw, 5/16" x 3/4" Latch Bar Screw, SHCS 1/2"-13 x 1" Hinge Weldment NCWT0158 WD-6038 WD-6037 WD-6040 S-4303 NCWT0066 S-8648 NCWT0018 Description NCWT0062 Part # 3 1 2 4 4 2 2 2 1 Qty 6.
Refer to assembly instructions Step 8 on Page 16 for order of assembly. WD-6224 Four (4) per door panel attach bearing pins loosely in door frame. Install door panels in the proper position, then center bearing pins in door panel and tighten. Refer to assembly instructions Step 7 on Page 16. 6.
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PNEG-1088 105' Externally Stiffened 2 Ring Door Standard Base Stiffener NCWT0057L Left Jamb/Sidewall Plate NCWT0057R Right Jamb/Sidewall Plate 6 7 8 Stiffener Weldment Special Short Sidewall NCWT0218 3 Inner Frame 5 NCWT0052 2 Outer Frame Special Long Sidewall NCWT0053 1 Description 4 Part # Ref # See Page 26 for hardware specifications. 6.
NOTE: Refer to assembly instructions Steps 5 and 6 on Page 15 for assembly and bolt usage. 6.
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NOTES 28 PNEG-1088 105' Externally Stiffened 2 Ring Door
7. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
