05' Roof Assembly Assembly Manual PNEG-044 Date: 11-16-12 PNEG-044
PNEG-044 105' Roof Assembly
Table of Contents Contents Chapter 1 Safety .....................................................................................................................................................4 Safety Guidelines .................................................................................................................................. 4 General Safety Statement .....................................................................................................................
1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
1. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel.
1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Tie long hair up and back. Gloves Wear safety glasses at all times to protect eyes from debris.
2. Decals Roof Damage Warning and Disclaimer The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages.
2. Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 Rotating flighting will kill or dismember. Flowing material will trap and suffocate. Crusted material will collapse and suffocate.
2. Decals ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 WARNING DON’T DO UNLOADING INSTRUCTIONS: 1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. 2.
3. 105' Roof Erection “X” Bracing detail (See Detail 8 on Page 16.) “X” Bracing and purlin detail (See Details 6A and 6B on Page 15.) Beam and center collar detail (See Detail 4 on Page 14.) Beam and stiffener detail (See Detail 2 on Page 13.) “Z” Collar and beam detail (See Detail 7 on Page 16.) Beam connection detail (See Detail 3 on Page 14.
3.
PNEG-044 105' Roof Assembly Detail 1 Refer to Page 12 for inside or outside stiffened bin. Detail 2 3.
Detail 3 Detail 5 Detail 4 3.
Detail 6B Detail 6 Detail 6A 3.
Detail 7 See Detail 3 on Page 14 16 “X” Bracing bay Detail 8 See Page 15 3.
3.
3.
3.
3.
3.
3. 105' Roof Erection Installation instructions: Attach left and right bracket assemblies to roof beams as shown in Detail 16 on Page 23. Adjust bracket position along the roof beam to the desired radius. Attach support channel to the left and right bracket assemblies with 3/8" x 1-1/2" flange head bolts, washers and nuts. Attach hanging bracket to the support channel with 3/8" x 1-1/2" flange head bolts, washers and nuts. Tighten all 1/2" bolts to a minimum torque of 120 ft. lbs.
3.
3. 105' Roof Erection Bin Diameter Temperature Cable Manufacturer Total Number Center of Cables Cable (Y/N) Cable 1 Radio (ft.) Cable 2 Radio (ft.) Cable 3 Radio (ft.
3.
3.
4. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
