INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed, please read all sections pertaining to your bed model before use. ETL/UL/CSA APPROVED UL 60601-1 IEC 60601-2-38 CSA 22.2 601.1 Basic American Medical Products, a division of GF Health Products, Inc. www.grahamfield.
This service manual covers the following APS Models: 76” & 80” Full Electric with Pedal Lock Caster System & Grid Decks = APS98174; 76” & 80” Full Electric with Pedal Lock Caster System, Grid Decks, and Underbed Light = APS981741; 76” & 80” Full Electric with Pedal Lock Caster System, Grid Decks, Underbed Light, and Onboard Battery Backup System = APS981742.
Zenith aps seRies TABLE OF CONTENTS Safety & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ID/Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 Entrapment/Compliance . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features & Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8 Unpacking Your New Bed . . . . . . . . . . . . . . . . . . . . . . . . 9 Assembly - Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zenith aps seRies IMPORTANT SAFETY AND WARNING INFORMATION ! This product is a variable height, adjustable mattress platform, which will provide comfort and convenience for residents/patients and caregivers in long term care settings. ! The MAXIMUM SAFE WORKING LOAD for the APS 9000 Bed with weight evenly distributed, including bedding, resident/patient, support surface, and all accessories, is 600 lbs. ! NEVER operate the bed if a Power Cord or Plug is damaged or not working properly.
Zenith aps seRies TYPICAL APS 9000 BED IDENTIFICATION LABELS with Grounded Electrical Cable ETL Logo GF HEALTH PRODUCTS, INC. = 600 lbs SAFE WORKING LOAD APS98174 MODEL NO. 806-0000-000000 806-0000-000000 MFG. DATE 12/23/11 VOLT HZ AMP TYPE 110-120 50/60 4.
Zenith aps seRies TYPICAL SAFETY/WARNING BED LABELS The following warning labels have been placed on your bed to help protect you and your bed from damage. Please do not remove any labels from your bed. WARNING! DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED. FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY. ATTENTION: S’assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit.
Zenith aps seRies ENTRAPMENT & COMPLIANCE INFORMATION On March 10, 2006, the FDA (U.S. Food and Drug Administration) released long-awaited guidelines for reducing the risk of bed entrapment: “Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment”.
Zenith aps seRies ZENITH 9000 APS MECHANICS NOTE: All dimensions are in a range of +/- .25 inches • Overall Bed Length (with brds & wallsaver) . . 82”/86” • Overall Bed Width (with boards) . . . . . . . . . . . 36.00” • High Height* . . . . . . . . . . . . . . . . . . . . . . . . . . 30.00” • Low Height* . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.00” • Maximum Head/Back Deck Angle . . . . . . . . . . . . 70° • Maximum Knee/Foot Deck Angle . . . . . . . . . . . .
Zenith aps seRies UNPACKING YOUR BED • Make sure all parts/components are included. • Check all bed components for obvious damage. • Inspect the Power Supply Cord for any cuts and/or damage. • Check to see all actuator/motor cables are routed and connected properly to the control box. DISCARD 1. Cardboard Blocks 2. Large Block 3. Large Cable Tie - CUT 4. Notched 2 x 4 Board 5. Foam Wrapping 6. End Caps with Foam 7. Notched Leg Foam 8. Small Cable Tie - CUT KEEP 9. Wireform Wallsaver 10.
Zenith aps seRies HEAD- AND FOOTBOARD ASSEMBLY 1. HEADBOARD INSTALLATION 2. FOOTBOARD INSTALLATION • The headboard comes with four pre-installed inserts - consider this the inside of the board. • The footboard comes with four pre-installed inserts - consider this the outside of the board. • Position 2 mounting tubes on the outside of the headboard with “L” facing inward. • Position 2 mounting tubes on the inside of the footboard with “L” facing outward.
Zenith aps seRies PLUGGING IN THE FOOTBOARD NURSE/STAFF CONTROL STEP 1 - ATTACHING THE FOOTBOARD The APS 9000 bed features a Nurse/Staff Controller in the footboard, however the board is ordered separately with your bed because of the variety of board styles available. If ordered at the same time as the bed, the Staff Control Assembly and Shroud Cover will be pre-installed to the Footboard at the manufacturing factory. STEP 2 - CONNECTING YOUR CABLES Please refer to DETAIL A shown below. a.
Zenith aps seRies STANDARD MATTRESS RETAINER INSTALLATION STEP 1. HEAD RETAINER INSTALLATION 1. Position retainer with curved end toward headboard. 2. Squeeze ends of the retainer toward the inside of the bed and lower between the deck rails and first outside grid wires. 3. Align the ends of retainer with small holes on the inside of deck rails and slowly release. STEP 2. FOOT-END RETAINER INSTALLATION 1. Position retainer with curved end toward footboard. 2.
Zenith aps seRies STANDARD WIREFORM WALLSAVER INSTALLATION STEP 1. WALLSAVER ASSEMBLY 1. Position the Wireform Wallsaver (Part 999-0844-180) with bent end facing upward and tab ends facing inward as shown at right. 2. Determine the position desired (See bottom of page). HEAD END 3.
Zenith aps seRies OPTIONAL WALLSAVER ADAPTOR BRACKET INSTALLATION TO USE WITH TRENDELENBERG/REVERSE TRENDELENBERG FEATURE STEP 1. BRACKET INSTALLATION 4. Secure brackets to caster bases using short Nylon Lock Nuts (#3 - 100-6744-002) included in your adaptor bracket bag/kit. 1. Remove the tall Lock Nut (#1) from the head end of both the right and left-hand caster bases. 2 3 2. Position the two saddle adaptor brackets (#2 - 999-0831-002) so that the ends with slots face away from the bases as shown.
Zenith aps seRies BED OPERATIONS - APS PENDANT/HAND CONTROLLER 1 2 3 4 5 6 7 8 9 BACKLIT PENDANT HEAD DECK ANGLE UP BUTTON HEAD DECK ANGLE DOWN BUTTON HI/LO UP BUTTON (RAISE ENTIRE BED) HI/LO DOWN BUTTON (LOWER ENTIRE BED) KNEE & FOOT DECK ANGLE UP BUTTON KNEE & FOOT DECK ANGLE DOWN BUTTON SET TO CHAIR POSITION BUTTON UNDO CHAIR POSITION BUTTON OPTIONAL UNDERBED LIGHT BUTTON NON-BACKLIT PENDANT SAME FEATURES BUT WITHOUT UNDERBED LIGHT BUTTON OPERATION: 1. To angle the Head Deck upward, PRESS 1 2.
Zenith aps seRies BED OPERATIONS - NURSE/STAFF CONTROL PANEL Press “Underbed Light” button (#14) to turn underbed light on or off. Press “CPR Heart” button (#7) to Level/Flatten the bed horizontally for CPR position. “Safe Mode” (#15) LED light will glow green automatically once power cord is plugged in. Green light will blink intermittently for approximately 10 minutes. After 10 minutes of nonactivity Hi/Lo Lock icons on the nurse/staff control panel will show orange (locked).
Zenith aps seRies BED OPERATIONS - CHAIR POSITION 2 3 1 1. Make sure the Chair position on the staff control panel is not locked out (orange lock icon). To unlock, press the Key icon #1 and Chair icon #2) (or All Locked button #3) at the same time. 4 2. To move the bed to the Chair position (foot & knee decks angled up, head deck angled up, and head of bed tilted upward), press on the chair icon button (#2).
Zenith aps seRies BED OPERATIONS - TRENDELENBERG/REVERSE TRENDELENBERG 1 1. Make sure the Hi/Lo function on the staff control panel is not locked out (orange lock icon). To unlock, press the Key icon #1 and Hi/LO Locked button #2 at the same time. 2 3 2. To move the bed to the Trendelenberg position (foot end up), press on button #3. 4 3. To move the APS bed into the Reverse Trendelenberg position (head end up), press on button #4.
Zenith aps seRies APS 9000 SERIES ELECTRICAL COMPONENTS (LINAK) Control/Junction Box Part # 999-0831-300 Quantity = 1 STANDARD: Pendant/Hand Controller with Underbed Light Button Part # 999-0806-301 Quantity = 1 Power Cable plugs into side port (part listed at bottom) Bed also includes Pendant Holster Part # 999-0791-000 Quantity = 1 Head Motor/Actuator Part # 999-0822-052 Quantity = 1 Foot Motor/Actuator Part # 999-0822-053 Quantity = 1 Double “T” Cable Part # 999-0806-200 Quantity = 1 Motor Cable (
Zenith aps seRies APS9000 SERIES ELECTRICAL CABLING - STANDARD u v w x y z { | POWER CABLE T-CABLE HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) BATTERY BACKUP CABLE GROUND WIRE Portable Battery Cable Extension u u | v y { T-Cable Hi/Lo (Ft) Foot Hi/Lo (Hd) Head T-Cable (HB) Hi/Lo (Ft) - Port 4 Foot - Port 3 Hi/Lo (Hd) - Port 2 Head - Port 1 v z w Power Cable Ground Wire x u v { Power Cable & Battery Cable Side of Control Box Basic American Medical Products, a division of GF
Zenith aps seRies APS9000 SERIES ELECTRICAL CABLING - WITH UNDERBED LIGHT u v w x y z { | } POWER CABLE T-CABLE HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) BATTERY BACKUP CABLE GROUND WIRE UNDERBED LIGHT CABLE (UBL) NOTE: Cabling for Beds with Underbed Light feature is identical to Standard APS beds, except that the T-Cable plugs into Port 2 in the Underbed Light Box and an extra Extension Cable is plugged into Port 1 on the Underbed Light Box and the HB Port in the Control Box.
Zenith aps seRies APS9000 SERIES ELECTRICAL CABLING - WITH UNDERBED LIGHT & BATTERY u u v w x y z { | } POWER CABLE T-CABLE HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) BATTERY BACKUP CABLE GROUND WIRE UNDERBED LIGHT CABLE (UBL) x |zy w { v } { Mounted Battery Cable v Ground Wire UBL-Cable Hi/Lo (Ft) Foot Hi/Lo (Hd) Head Power Cable { Underbed Light (UBL) NOTE: Cabling for Beds with Underbed Light and Mounted Battery Backup features are identical to Standard APS beds, except that
Zenith aps seRies OPTIONAL PIVOT ASSIST BAR INSTALLATION & OPERATION INSTALLATION 1. At the head end of the bed, position the Pivoting Assist Bar (#2) bracket over the Head Deck (#1) frame and align the two holes in the Assist Bar bracket with the two holes in the frame rail on either side of the head deck. 2. From the outside, insert the Clevis Pins (#3) through the holes in the pivot bracket and deck frame.
Zenith aps seRies OPTIONAL TRAPEZE SUPPORT INSTALLATION (The Trapeze Support is attached to the head section of the bed.) Please Order Kit Number ZA79000 Trapeze Support vertical support tube. (TMI Bar Sleeve would be inserted inside the tube.) +($' (1' 0DLQ )UDPH Use first holes in Trapeze Support to mount to main frame tubes. Use third hole from the end of the main frame tubes. 1.
Zenith aps seRies OPTIONAL BATTERY BACKUP REPLACEMENT CONFIGURATIONS Configuration 1: Replacing Single Battery Cable for a “Portable” Battery Backup Unit 1. Replacing your existing battery backup cable (Part 999-0711-001) is fairly simple. First, if your external battery unit is hooked up, unplug it from the foot-end battery cable plug (#1). 2. Carefully cut all cable ties (#2). 3. Unplug the existing cable from the Control Box (#3).
Zenith aps seRies TROUBLESHOOTING - NOTHING WORKS - NO POWER 1. NOTHING WORKS - NO POWER a. Check to make sure you have power coming from your outlet. Unplug the power cable from the outlet and test the outlet by plugging in a lamp or similar portable device. OUTLET WORKS = move to Step b. Test Outlet for Power. Unplug Power Cord and check entire cord to make sure it is not pinched, frayed, or damaged. b.
Zenith aps seRies NOTHING ON STAFF CONTROL WORKS BUT PENDANT WORKS a. Check the Staff Control connections at the foot end. Is the Staff Control Cable plugged securely into the T-Cable? Also check if the other end of the T-Cable is plugged securely into the Control Box (or Underbed Light). If the STAFF CONTROL STILL DOESN’T WORK = go to step b. b. Unplug the Power Cord from your wall outlet.
Zenith aps seRies TROUBLESHOOTING MOTOR CABLES & CONTROL BOX 1. HEAD, FOOT, OR HI/LO FUNCTION NOT WORKING a. Check plugs to make sure they are firmly seated in all ports on your Control Box and are plugged into the correct ports (See diagram at right). POWER PLUG b. Check all cables to make sure they are not frayed, pinched, or damaged in any way. If any cable is damaged, UNPLUG YOUR BED’S POWER CORD FROM THE WALL OUTLET and REPLACE THE CABLE AND/OR THE ELECTRONIC COMPONENT.
Zenith aps seRies TROUBLESHOOTING/REPLACING YOUR APS STAFF CONTROL REMOVING AND REPLACING THE STAFF CONTROL ASSEMBLY 6WDII &RQWURO $VVHPEO\ 1. UNPLUG THE POWER CORD FROM THE WALL OUTLET. 2. Unscrew the four Phillips Screws (#1) that attach the Shroud (cable cover) to the footboard and set aside. 6WDII &RQWURO %HYHO 6FUHZV 3. At the foot end of the bed, unscrew the retaining cap on the T-Cable (#3) and unplug the two cables. )RRW %RDUG ZLWK FXWRXW 4.
Zenith aps seRies RECOMMENDED MAINTENANCE AND INSPECTION } Electrical Inspection of Control Box } Maintenance Inspection of All Components (Receipt of shipment) (6 months) • Make sure all parts/components are included (Please see page 9 - “Unpacking Your Bed”). • Check the external power cord that plugs into the control box for any chafing cuts or wear. • Check all bed components for obvious damage. • Make sure all attaching hardware is securely tightened.
Zenith aps seRies SERVICE/REPLACEMENT PART RECORD (Page 1) DECKING Part Number Description QTY 999-0844-920SP Head/Back Deck & Hardware Pack 1 Deck 999-0844-930SP OR - Foot Deck & Hardware Pack 1 Deck 999-0844-940SP OR - Knee Deck & Hardware Pack 1 Deck Deck Hardware Pack - INCLUDES . . .
Zenith aps seRies SERVICE/REPLACEMENT PART RECORD (Page 2) DOUBLE T-CABLE Part Number Description QTY 999-0806-200SP Double “T” Control Cable 1 Cable Deck Hardware Pack - INCLUDES . . . 1 Pkg 2 Split Stem Cable Retainer 4 Push Cable Ties 8 Standard Cable Ties 1 Installation Instruction Sheet Order Date Price Order Date Price Order Date Price Order Date Price UNDERBED LIGHT Part Number Description QTY 999-0806-220SP Underbed Light Unit 1 Motor Motor Hardware Pack - INCLUDES . .
Zenith aps seRies SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS FOOT-END HI/LO MOTOR END OF BATTERY CABLE (BLACK) CONTROL BOX ATTACHED TO MOTOR FOOT-END OF T-CABLE (GREY) HEAD-END HI/LO MOTOR LONGER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE FOOT END FOOT/KNEE MOTOR LONG “T” OF T-CABLE AND BATTERY CABLE SECURED TO ROD AND MAIN FRAME BRACKET WITH CABLE TIES FOOT MOTOR SHORTER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE HEAD END CABLE PROTECTION GROMMET IN SEAT PAN KEY HOLE POWER CABLE
Zenith aps seRies SERVICE/REPLACEMENT PART DIAGRAM - DECKING HEAD DECK TO MAIN FRAME SEAT PAN BRACKETS DETAIL OF DECK ATTACHMENT (Similar for all decks) KNEE DECK TO MAIN FRAME SEAT PAN BRACKETS FOOT DECK TO KNEE DECK MOUNTING BRACKETS DETAIL OF EDEMA RATCHET RE-ATTACHMENT (Use existing ratchets and hardware) 1. TO ORDER A REPLACEMENT HEAD DECK USE SERVICE PACK 999-0844-920SP (includes deck, mounting hardware & installation instruction sheet). 2.
Zenith aps seRies SERVICE/REPLACEMENT PART DIAGRAM MAIN FRAME CAPPING HEAD END FOOT END CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 32 FOR ORDER NUMBERS) Basic American Medical Products, a division of GF Health Products, Inc. www.grahamfield.
Zenith aps seRies SERVICE/REPLACEMENT PART DIAGRAM CAPPING ON HEAD, KNEE, AND FOOT DECKS CAPPING ON ARMS & LEGS 2X 100-4700-018 End Caps 2X 100-4700-018 Rectangular End Caps 4X 100-4715-011 Round End Caps 2X 100-4700-021 Rectangular End Caps CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 32 FOR ORDER NUMBERS) Basic American Medical Products, a division of GF Health Products, Inc. www.grahamfield.
Zenith aps seRies NOTES: _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _____________________________________________________________________________
336 Trowbridge Dr. • Fond du Lac, WI 54937 Customer Service: 1.800.365.2338 • Fax: 920.929.8213 www.grahamfield.com © 2012 GF Health Products, Inc. All Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products, Inc.
