Service Manual User guide

Place thrust washers (3B) inside carrier (3A) with greased side against carrier

(3A) and the tang should be in cut away section of carrier (3A). Thrust washers

(3B) are flat against the surface on both sides of carrier (3A).

Apply petroleum jelly or grease to bore of one cluster gear (3F). Place two sets

of needle roller bearings (3C) into cluster gear (3F) bore with spacer (3D)

between them. (See Figure).

Place cluster gear (3F) into carrier (3A) and between the two thrust washers

(3B). (Be sure that large side of cluster gear (3F) is on same side as pin hole

thru carrier (3A) wall).

Place planet shaft (3E) horizontally thru carrier (3A) wall, thrust washer (3B),

needle rollers bearings (3C), thrust washer (3B) on opposite side, and carrier

(3A) wall. NOTE: The hole in planet shaft (3E) must line-up with pin hole in

carrier (3A) wall. The chamfered side of planet shaft (3F) hole should line-

up with carrier (3A) wall pin hole.

Place roll pin (3G) in vertical hole in carrier (3A) wall and drive into hole

until flush with surface of carrier (3A). (This will keep planet shaft (3E)

from turning).

Repeat these steps for remaining two cluster gears (3F) to complete carrier

sub-assembly.

ASSEMBLY OF

COVER SUB-ASSEMBLY (SEE FIGURE FOR COVER SUB-ASSEMBLY)

Place “O” ring (6F) into cover cap (6B).

Place “O” ring (6G) over cover cap (6B).

Screw pipe plug (6H) into cover (6A).

Put cover cap (6B) into cover (6A) with clearance hole around the pipe plug

(6H).

Place disconnect cap (6D) over the cover cap (6B) again with the clearance cover

the pipe plug (6H).

Assemble (6D) with (four) bolts (6C) into the cover (6A). Two bolts hold cover

cap (6B) and two bolts hold disconnect cap (6D).

Push disconnect rod (6E) into cover cap (6B).