Parts Manual Owner manual

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Illustrated Parts Manual

Models

534D-6

534D-6 Turbo

S/N 0588001

P/N - 9133-4006

Revised July 6, 2007

Summary of content (258 pages)

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Illustrated Parts Manual Models 534D-6 534D-6 Turbo S/N 0588001 P/N - 9133-4006 Revised July 6, 2007
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INTRODUCTION Table of Contents 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 1-21-98 SECTION 1 — INTRODUCTION Table of Contents ............................................................................................................... 1-1 thru 1-4 Alphabetical Index .............................................................................................................. 1-5 thru 1-9 Service Kits ...........................................
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INTRODUCTION Table of Contents 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 SECTION 6 — DRIVE TRAIN Front Axle Assembly ..................................................................................................................... 6-1 Front Axle Housing ........................................................................................................................ 6-2 Front Axle Differential Carrier .........................................
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INTRODUCTION Table of Contents 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-1-99 SECTION 10 — HYDRAULIC COMPONENTS (continued) Crowd Cylinder ............................................................................................................................. 10-2 Tilt Cylinder (Iowa) ........................................................................................................................
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INTRODUCTION Table of Contents 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-1-99 SECTION 13 — OPTIONAL EQUIPMENT Cab Enclosure Installation (9134-5003) ....................................................................................... 13-1 Cab Enclosure Installation (9134-5003) - Cont. ............................................................................ 13-2 Foam Tire Option (9133-5002) - 36 Ft. Boom ................................
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INTRODUCTION Alphabetical Index 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 ACCELERATOR CABLE .................................................................................................................................... 5-1 ACCELERATOR PEDAL .................................................................................................................................... 7-2 AIR CLEANER ............................................................
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INTRODUCTION Alphabetical Index 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 DUAL P.O. CHECK VALVE ............................................................................................................................. 13-11 DUMP CIRCUIT .................................................................................................................................................. 9-2, ELECTRICAL SYSTEMS ............................................
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INTRODUCTION Alphabetical Index 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 HORN WIRING .................................................................................................................................................. 11-3 HOURMETER .................................................................................................................................................... 11-2 HYDRAULIC CIRCUITS ...................................
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INTRODUCTION Alphabetical Index 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 REAR STEERING AXLE ...................................................................................................................................... 2-3 REAR STEERING AXLE DRIVE HUB .................................................................................................................. 6-6 REPAIR KITS ................................................................
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INTRODUCTION Alphabetical Index 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 TRACTION LOCK VALVE ................................................................................................................................. 10-20 TRAVEL ALARM ................................................................................................................................................ 12-1 WATER TEMPERATURE GAUGE .......................................
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INTRODUCTION Service Kits 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-91 SECTION KG PAGE NO.
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INTRODUCTION Service Kits 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 KG SECTION PAGE NO. PART NUMBER DESCRIPTION 10 10 10-20 10-21 9108-4284 8097-4021 Traction Lock Valve Seal Kit Thermal Bypass Valve Element Kit 12 12-1 9112-5085 Decal Kit 13 13 13 13 13-11 13-15 13-19 13-16 9104-4002 9112-4105 9112-3152 9104-4002 Dual P.O.
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INTRODUCTION Part Number Index Starting Serial No. 0588001 Original Issue 1-98 Revised 7-23-99 INDEX PART NUMBER PAGE PART NUMBER PAGE 0510-1441 ....................................... 4-4 1100-2410 ................. 13-5, 13-8, 13-17 1440-3416 ......................................11-4 1440-3426 .......................... 10-2, 13-19 1440-4102 .......................... 10-2, 13-19 1440-4645 ....................................... 2-1 1440-4646 ....................................... 2-1 2460-1570 ...
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8096-3055 .................................... 13-21 8096-3056 .................................... 13-21 8096-3057 ................. 11-3, 13-1, 13-31 8096-3058 .............. 10-22, 10-23, 11-2, ......................................... 13-21, 13-31 8096-3060 .......................... 9-10, 13-26 8096-3062 .................................... 13-21 8096-3065 ... 10-22, 10-23, 11-3, 13-31 8096-3066 ..........................
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8471-9110 ................................9-2, 9-3 8471-9115 .............................. 8-1, 13-2 8471-9141 ........................ 5-2, 9-2, 9-3 8471-9143 ....................................... 9-4 8507-1128 ....................................... 5-5 8540-3040 ............................ 3-4, 13-14 8561-1278 ....................................... 5-5 8594-1016 .............. 2-1, 5-2, 5-5, 13-2 8594-1017 ..................
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8852-1304 ................. 9-10, 13-2, 13-4, ................................. 13-6, 13-7, 13-12, ......................................... 13-16, 13-18 8852-1306 ................. 3-4, 13-14, 13-32 8852-1310 ........................ 4-1, 4-2, 4-4 8852-1312 .................................... 13-32 8852-1604 ....................................... 2-1 8855-1004 .................................... 13-26 8855-1007 .................
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8867-1022 ............................ 4-4, 13-32 8870-1023 ....................................... 5-6 8871-1210 ....................................... 5-6 8871-1283 ....................................... 5-4 8871-1284 ....................................... 5-2 8871-1383 ............................ 13-1, 13-2 8871-1385 ................................5-2, 5-4 8871-2011 .................... 3-4, 5-4, 13-14 8871-2034 ............
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 9103-3240 ......................................10-9 9103-3317 ......................................11-3 9103-3320 ....................................... 2-1 9103-3380 .................................... 13-21 9103-3425 .................................... 13-21 9103-3445 ............................ 3-4, 13-14 9103-3485 ....................................... 2-1 9103-4139 ......................................10-4 9103-4153 ...
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INTRODUCTION Part Number Index Starting Serial No. 0588001 Original Issue 1-98 Revised 7-23-99 INDEX PART NUMBER PAGE PART NUMBER PAGE 9109-4030 ................................... 10-17 9109-4031 .................................... 10-17 9109-4032 .................................... 10-17 9109-4033 .................................... 10-17 9109-4034 .................................... 10-17 9109-4035 .................................... 10-17 9109-4037 ....................................
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 9112-4096 ................. 10-1, 10-4, 10-5, ........................................... 10-6, 13-15 9112-4097 ......................................10-5 9112-4098 ......................................10-5 9112-4099 ......................................10-5 9112-4100 ......................................10-5 9112-4101 ......................................10-5 9112-4102 ......................................10-5 9112-4103 ......
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INTRODUCTION Part Number Index Starting Serial No. 0588001 Original Issue 1-98 Revised 7-23-99 INDEX PART NUMBER PAGE PART NUMBER PAGE 9114-4094 .................................... 10-16 9114-4095 .................................... 10-16 9114-4098 .................................... 10-16 9114-4099 .................................... 10-16 9114-4128 ........ 10-1, 10-3, 10-4, 10-5, ................................ 10-6, 13-15, 13-25 9114-4158 .................................... 10-12 9114-4159 ..
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INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 9133-3028 ......................................12-1 9133-3029 ......................................10-2 9133-3030 .............................. 5-2, 11-4 9133-3032 ......................................12-1 9133-3033 ......................................12-1 9133-4007 .................................... 13-29 9133-4008 .................................... 13-28 9133-4011 .................................... 13-28 9133-4012 ....
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INTRODUCTION Part Number Index INDEX PART NUMBER 9137-6001 9137-6005 9138-1009 9138-3001 9138-5008 9138-5009 9138-6006 9138-6007 JJ PAGE PART NUMBER PAGE Starting Serial No. 0588001 Original Issue 1-98 Revised 7-23-99 PART NUMBER PAGE ....................................... 2-1 ....................................... 2-1 ...................................... 10-7 ........................................ 5-1 ........................................ 7-1 ........................................
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534D-6 Starting Serial No. 0588001 thru 0588162 Original Issue 12-97 Revised 12-14-00 MPC 4331-AK * Changed items 27 & 28; added item 60; revised illustration.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534D-6 Starting Serial No. 0588001 thru 0588162 Original Issue 12-97 Revised 12-14-00 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim (534D-6 TURBO) Starting Serial No. 0588008 thru 0588165 Original Issue 1-98 Revised 12-14-00 MPC 4331-AK * Changed items 27 & 28; added item 61; revised illustration.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim (534D-6 TURBO) Starting Serial No. 0588008 thru 0588165 Original Issue 1-98 Revised 12-14-00 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim (534D-6 TURBO) Starting Serial No. 0588166 Original Issue 5-98 Revised 12-14-00 MPC 4331-AK * Changed items 27 & 28; added item 64; revised illustration.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim (534D-6 TURBO) Starting Serial No. 0588166 Original Issue 5-98 Revised 12-14-00 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534D-6 Starting Serial No. 0588168 Original Issue 5-98 Revised 12-14-00 MPC 4331-AK * Changed items 27 & 28; added item 63; revised illustration.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534D-6 Starting Serial No. 0588168 Original Issue 5-98 Revised 12-14-00 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
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CHASSIS & ATTACHING PARTS (9114-3261) Open Cab 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 DS Item Part No. Qty. Description Of Part 1 2 3 4 5 6 7 8 9 10 11 12 13 9114-3261 9114-4429 9114-4430 9133-4003 9116-4092 9116-4088 9116-4086 9116-4087 9133-4004 8026-4032 9116-4094 9133-4005 9116-4089 9116-4090 Ref 1 1 2 1 1 3 1 8 9.
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CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts 534 D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 8-13-04 1 2 21 22 23 4 20 19 (3)HOLES 125 2.377 2.378 DIA 3 12 18 20 19 8 9 17 24 25 5 LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES.
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CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts 534 D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 8-13-04 NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.
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CHASSIS & ATTACHING PARTS Front Axle Mounting 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 Item Part No. 1 2 3 4 * 5 6 7 PCN 980655 - JH Qty. Ref 9108-1176 9020-5891 9103-1014 8320-1172 8852-1016 9108-3480 1 2 2 1 1 1 Description Of Part FRONT AXLE (see page 6-2 for details) FRONT SWAY PIN SPACER SHIM WASHER HEX HD CAPSCREW, 1-8x5, GR8 HEX LOCKNUT, 1-8 SHIM WASHER * Changed Part No. on item 5.
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BOOM First Boom Section 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-12-02 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-14 FOR DETAILS. NOTE: 1). Add bearing pad shims & spacers as required to shim boom to within 1/16" of a tight fit. Amounts of shims can vary at each shim point. When a shim is used with a pad, a spacer must be inserted between pad & shim.
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BOOM Second Boom Section 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-12-02 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-14 FOR DETAILS. NOTE: 1). Add bearing pad shims & spacers as required to shim boom to within 1/16" of a tight fit. Amounts of shims can vary at each shim point. When a shim is used with a pad, a spacer must be inserted between pad & shim.
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BOOM Third Boom Section 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-12-02 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-14 FOR DETAILS. NOTE: 1). Add bearing pad shims & spacers as required to shim boom to within 1/16" of a tight fit. Amounts of shims can vary at each shim point. When a shim is used with a pad, a spacer must be inserted between pad & shim.
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BOOM Extension & Retraction Cables 534 D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-12-02 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-14 FOR DETAILS. Item Part No. Qty.
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BOOM Quick Switch Assembly 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 1-13-98 Item DS Part No. Qty.
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ATTACHMENTS (9108-5033) Carriage Assembly MATERIAL HANDLER 534D-6/534D-6 TURBO 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 11-29-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARIAGE ASEMBLIES USED ON 534D-6/D-6 TURBO. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item Part No. Qty.
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ATTACHMENTS (9045-5051) & (9045-5052) Q.S. CARRIAGE ASSEMBLIES MATERIAL HANDLER 534D-6/534D-6 TURBO 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 11-29-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARIAGE ASEMBLIES USED ON 534D-6/D-6 TURBO. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item Part No. Qty.
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ATTACHMENTS Buckets MATERIAL HANDLER 534D-6/534D-6 TURBO Item Part No. Qty. 1 9045-5049 1 DS 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Description Of Part 60" BUCKET (3/4 yard capacity) Item Part No. Qty.
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ATTACHMENTS (9130-5016) 66" Slope Piler Carriage MATERIAL HANDLER 534D-6/534D-6 TURBO Item Part No. 9130-5016 * 1 2 3 9112-3077 9130-6030 9108-6122 4 *5 6 7 8 9 * 10 11 12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 13 14 15 16 17 * 18 19 20 21 22 23 24 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316 Qty. 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No.
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ATTACHMENTS & ACCESSORIES Fork Information MATERIAL HANDLER 534D-6/534D-6 TURBO Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.
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ATTACHMENTS (9045-5047) 6' Swing Mast W/ Side Shift MATERIAL HANDLER 534D-6/534D-6 TURBO 6 9 10 12 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Revised 7-11-06 15 16 17 3 18 4 5 7 11 21 32 91 2 16 17 18 19 21 41 42 B 8 13 14 B 25 30 36 27 28 46 29 48 49 1 51 31 33 34 35 26 25 43 92 93 94 95 96 39 44 38 52 53 SECTION A-A C 64 88 62 70 75 A 59 A AUX HYD. LINES 62 77 78 79 80 69 76 90 SOLENOID VALVE 39 87 65 V1 .
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ATTACHMENTS (9045-5047) 6' Swing Mast W/ Side Shift MATERIAL HANDLER 534D-6/534D-6 TURBO Item Part No.
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ATTACHMENTS (9055-5024) Personnel Platform Assembly MATERIAL HANDLER 534D-6/534D-6 TURBO Original Issue 12-00 Revised 10-25-02 DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER CAPACITY CHART AND DECALS ARE IN PLACE. 21 28 29 1 A 14 15 16 A READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM. ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.
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ATTACHMENTS (9055-5024) Personnel Platform Assembly MATERIAL HANDLER 534D-6/534D-6 TURBO Original Issue 12-00 Revised 10-25-02 DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER CAPACITY CHART AND DECALS ARE IN PLACE. Item Part No. Qty.
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ATTACHMENTS (9045-5012) Truss Boom W/Winch MATERIAL HANDLER 534D-6/534D-6 TURBO Item Part No. Qty. 9045-5012 1 1 2 9080-1353 3 8820-1096 4 5 6 7 8 9 8850-1010 8856-1113 Not Used Not Used 9045-1047 10 8820-1027 11 12 13 14 15 16 17 18 19 20 21 8856-1108 8850-1005 8345-1104 9002-9935 9020-5121 8866-2107 9045-3016 9020-7880 8866-2019 8471-7644 8866-1013 8866-2006 22 9116-3138 534D-6 Starting Serial No. 0588001 534D-6 Turbo Starting Serial No.
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ATTACHMENTS (9055-3036) Crane Hook MATERIAL HANDLER 534D-6/534D-6 TURBO 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 12-04 NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED. 4 5 1 2 3 6 DS Item Part No. Qty. 1 2 3 4 5 6 9055-3036 9015-3001 8834-1022 9055-4078 9055-4079 9055-4080 9055-4081 1 1 4 2 1 1 2 Description Of Part Item CRANE HOOK, (includes all items) S/N ATTACHMENT PLATE DRIVE SCREW, 3/8 HAIRPIN CLIP, .162X3.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Left Side View 534D-6 Starting Serial No. 0588001 thru 0588340 Original Issue 12-97 Revised 5-16-00 TIEWRAP TO HARNESS GND - 5 OIL GAG HR MTR FUL SOL PS IGN TRC LOK GND - 4 REV REV - B FUL SOL SERVICE NOTES: 1).Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2).Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3).Add 12 qts. of oil, P/N 1440-3420, to crankcase. SVC Part No.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Left Side View 534D-6 Starting Serial No. 0588001 thru 0588340 Original Issue 12-97 Revised 5-16-00 SERVICE NOTES: 1).Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2).Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3).Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Left Side View 534D-6 Starting Serial No. 0588341 thru 0588434 Original Issue 6-99 Revised 5-16-00 TIEWRAP TO HARNESS GND - 5 OIL GAG HR MTR FUL SOL PS IGN TRC LOK GND - 4 REV REV - B FUL SOL SERVICE NOTES: 1).Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2).Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3).Add 12 qts. of oil, P/N 1440-3420, to crankcase. SVC Part No.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Left Side View 534D-6 Starting Serial No. 0588341 thru 0588434 Original Issue 6-99 Revised 5-16-00 SERVICE NOTES: 1).Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2).Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3).Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9133-5001) EPA Engine - Left Side View 534D-6 Starting Serial No. 0588435 Original Issue 8-98 Revised 1-18-02 SVC * Revised Engine Filter Kit (9137-5002).
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ENGINE & ATTACHING PARTS (9133-5001) EPA Engine - Left Side View 534D-6 Starting Serial No. 0588435 Original Issue 8-98 Revised 1-18-02 ! SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. CAUTION Pay close attention to Serial Number of machine when ordering Engine Filter Kit. Part No.
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ENGINE & ATTACHING PARTS (9137-5001) Engine Left Side View (534D-6 TURBO) Starting Serial No. 0588008 thru 0588336 Original Issue 6-99 Revised 5-16-00 SERVICE NOTES: 1).Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2).Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3).Add 12 qts. of oil, P/N 1440-3420, to crankcase. SVC Part No.
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ENGINE & ATTACHING PARTS (9137-5001) Engine Left Side View (534D-6 TURBO) Starting Serial No. 0588008 thru 0588336 Original Issue 6-99 Revised 5-16-00 Part No. Description Of Part 9137-5002 CUMMINS ENGINE FILTER KIT, (includes all items) OIL FILTER FUEL FILTER FUEL FILTER AIR FILTER ELEMENT 9108-4001 7738-3303 9108-3218 9020-6262 Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9137-5001) Engine Left Side View (534D-6 TURBO) Starting Serial No. 0588337 Original Issue 12-97 Revised 1-18-02 SVC * Revised S/N range on Engine Filter Kits (9137-5002) & (9136-5042).
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ENGINE & ATTACHING PARTS (9137-5001) Engine Left Side View (534D-6 TURBO) Starting Serial No. 0588337 Original Issue 12-97 Revised 1-18-02 ! SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. CAUTION Pay close attention to Serial Number of machine when ordering Engine Filter Kit. Part No. Part No.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Right Side View SERVICE NOTES: 1). 2). 3). 534D-6 Starting Serial No. 0588001 thru 0588340 Original Issue 12-97 Revised 6-1-99 Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Right Side View 534D-6 Starting Serial No. 0588001 thru 0588340 Original Issue 12-97 Revised 6-1-99 SERVICE NOTES: 1). 2). 3). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty. Description Of Part- Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9112-5088) Engine Right Side View 534D-6 Starting Serial No. 0588341 thru 0588434 Original Issue 6-99 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. 2). 3).
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ENGINE & ATTACHING PARTS (9112-5088) Engine Right Side View 534D-6 Starting Serial No. 0588341 thru 0588434 Original Issue 6-99 SERVICE NOTES: 1). 2). 3). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty. Description Of Part- Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9133-5001) EPA Engine - Right Side View SERVICE NOTES: 1). 2). 3). 534D-6 Starting Serial No. 0588435 Original Issue 8-98 Revised 6-1-99 Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. * Changed Part No. on items 3 & 35; removed Part No. on item 7; changed Qty.
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ENGINE & ATTACHING PARTS (9133-5001) EPA Engine - Right Side View SERVICE 1). 2). 3). Item Item Part No. Qty.
PAGE 71
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588008 thru 0588336 Original Issue 12-97 Revised 6-1-99 SERVICE NOTES: 1). 2). 3). PCN 980144, 980529 - JH Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. * Changed Starting S/N in upper right-hand corner; changed Part No. on item 12; changed the Qty.
PAGE 72
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588008 thru 0588336 Original Issue 12-97 Revised 6-1-99 SERVICE NOTES: 1). 2). 3). Item Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 73
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588337 Original Issue 6-99 SERVICE NOTES: 1). 2). 3). JH Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. Add 12 qts. of oil, P/N 1440-3420, to crankcase.
PAGE 74
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588337 Original Issue 6-99 SERVICE NOTES: 1). 2). 3). Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8348-3497 9108-3218 8688-3106 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 JH Qty.
PAGE 75
ENGINE & ATTACHING PARTS (9112-5088) Engine Pump Mount & Flywheel Housing 534D-6 Starting Serial No. 0588001 thru 0588340 Original Issue 12-97 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty. 1 8820-1112 2 2 3 4 5 9002-7473 9002-7906 8471-7839 8866-2084 8859-1204 6 7 8 9105-3020 9108-3019 9 10 11 8063-3030 9108-3246 9114-3087 JD Description Of Part HEX HD CAPSCREW, 3/4-10x2-1/4, GR5, (torque to 240-265 ft. lbs.
PAGE 76
ENGINE & ATTACHING PARTS (9112-5088) Engine Pump Mount & Flywheel Housing 534D-6 Starting Serial No. 0588341 thru 0588434 Original Issue 6-99 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 8820-1112 2 12 2 3 4 5 9002-7473 9002-7906 8471-7839 8866-2084 2 2 1 1 8866-2011 8859-1210 8866-2105 8866-2239 9108-3222 1 1 1 1 1 8859-1204 1 Ref HEX HD CAPSCREW, 3/4-10x2-1/4, GR5, (torque to 240-265 ft. lbs.
PAGE 77
ENGINE & ATTACHING PARTS (9133-5001) EPA Engine - Pump Mount & Flywheel Housing 534D-6 Starting Serial No. 0588435 Original Issue 8-98 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 8820-1112 2 12 2 3 4 5 9002-7473 9002-7906 8471-7839 8866-2084 2 2 1 1 8866-2011 8859-1210 8866-2105 8866-2239 9108-3222 1 1 1 1 1 8859-1204 1 Ref HEX HD CAPSCREW, 3/4-10x2-1/4, GR5, (torque to 240-265 ft. lbs.
PAGE 78
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588008 thru 0588336 Original Issue 1-98 Revised 6-01-05 Item Part No. Qty. 1 8820-1112 2 2 3 9002-7473 9002-7906 2 2 4 5 8471-7839 8866-2084 8859-1204 1 1 1 Ref 7 8 9105-3020 9108-3019 2 1 9 8866-2011 8859-1210 9114-3087 1 1 1 6 10 JD Description Of Part Item HEX HD CAPSCREW, 3/4-10x2-1/4, 11 GR5, (torque to 240-265 ft.lbs.
PAGE 79
ENGINE & ATTACHING PARTS (9137-5001) Engine Right Side View (534D-6 TURBO) Starting Serial No. 0588337 Original Issue 6-99 Revised 6-01-05 Item Part No. Qty. 1 8820-1112 2 2 3 9002-7473 9002-7906 2 2 4 5 8471-7839 8866-2084 8859-1204 1 1 1 Ref 7 8 9105-3020 9108-3019 2 1 9 8866-2011 8859-1210 9114-3087 1 1 1 6 10 JD Description Of Part Item HEX HD CAPSCREW, 3/4-10x2-1/4, 11 GR5, (torque to 240-265 ft.lbs.
PAGE 80
ENGINE & ATTACHING PARTS (9115-5016) Fuel Tank & Lines 534D-6 Starting Serial No. 0588001 Original Issue 12-97 Revised 5-8-98 Item 1 2 3 *4 5 6 7 8 9 Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9115-5016 1 FUEL TANK ASSY (includes items 1 thru 6) FUEL TANK (includes items 2 & 3) FUEL TANK CAP (w/chain) HEX SOCKET PIPE PLUG, 1/2 HOSE NIPPLE, 90 DEGREES, 1/2X3/8 FUEL SENDER GASKETED SCREW, 10-32 HOSE CLAMP FUEL LINE HOSE, 3/8" I.D.
PAGE 81
ENGINE & ATTACHING PARTS (9115-5016) FUEL TANK & LINES 534D6-TURBO Starting Serial No. 0588008 Original Issue 1-98 Revised 5-27-98 Item PCN 980077, 980102 - JH Part No. Qty.
PAGE 82
ENGINE & ATTACHING PARTS (9108-5139) Radiator Assembly 534D-6 Starting Serial No. 0588001 Original Issue 12-97 Revised 7-1-99 Item Part No. Qty. 15 17 18 19 20 21 22 23 24 25 9103-3137 8856-1003 8866-1408 9108-3573 8688-3327 9108-1541 9108-3085 9108-6174 8856-1006 8855-1013 8820-1067 2 8 1 1 2 1 1 1 4 4 4 26 27 * 28 29 9130-1086 9112-3168 9108-3533 8820-1021 1 1 2 4 30 31 32 33 34 35 8820-1020 7714-3006 9108-1654 9003-0271 8866-2227 8866-1345 2 10 2 1 1 1 * 16 Item Part No. Qty.
PAGE 83
ENGINE & ATTACHING PARTS (9132-5023) Radiator Assembly (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 PCN 980579 - JH * Changed Description on Radiator Assy; removed item 33; replaced item 33 with 9108-3533 and revised illustration.
PAGE 84
ENGINE & ATTACHING PARTS (9132-5023) Radiator Assembly (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 Item Part No. Qty.
PAGE 85
ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0588001 thru 0588530 Original Issue 12-97 Revised 1-18-02 NOTE: IF YOUR 534D-6 IS EQUIPPED WITH METAL AIR CLEANER & TUBING SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9138-5036, SHOWN ON PAGE 5-6, S.S.N. 0588531. Item Part No. Qty.
PAGE 86
ENGINE & ATTACHING PARTS Air Cleaner Piping (534D-6 TURBO) Starting Serial No. 0588008 thru 0588530 Original Issue 12-97 Revised 1-18-02 NOTE: IF YOUR 534D-6 TURBO MACHINE IS EQUIPPED WITH METAL AIR CLEANER & TUBING SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9134-5042, SHOWN ON PAGE 5-6, S.S.N 0588531. Item Part No. Qty.
PAGE 87
ENGINE & ATTACHING PARTS Air Cleaner Piping 8 18 Starting Serial No. 0588531 thru Current Original Issue 9-00 Revised 1-18-02 9 19 2 4 3 7 15 6 5 10 1 11 17 16 15 13 15 15 14 15 Item Item Part No. Qty. Description Of Part 9138-5036 1 9138-1025 8856-1003 1 2 RETRO FIT KIT, (includes items 1, 2, 5 thru 10, 18 and the following two items) AIR CLEANER SUPPORT FLAT WASHER, 5/16 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 88
ENGINE & ATTACHING PARTS Air Cleaner Piping (534D-6 TURBO) Starting Serial No. 0588531 thru Current Original Issue 9-00 Revised 1-18-02 10 3 4 2 5 6 9 1 7 11 18 14 13 12 16 14 17 17 13 15 Item Part No. Qty. Description Of Part 9134-5042 1 8850-1005 9134-1028 4 1 RETRO FIT KIT, (includes items 1, 2, 3, 4, 6, 7, 9, 11, 18, 19, two of item 17 and the following two items) HEX NUT, 5/16-18 TEMPLATE Item Part No. Qty.
PAGE 89
ENGINE & ATTACHING PARTS (9020-5663) Air Cleaner 534 D-6 Starting Serial No. 0588001 thru 0588530 534 D6-TURBO Starting Serial No. 0588008 thru 0588530 Original Issue 12-97 Revised 1-18-02 NOTE: IF YOUR MACHINE IS EQUIPPED WITH THE METAL AIR CLEANER SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH ONE OF THE RETRO FIT KITS, (depending on machine model) SHOWN ON PAGE 5-6, S.S.N. 0588531. Item 1 2 3 4 5 6 SVC Part No. Qty.
PAGE 90
ENGINE & ATTACHING PARTS (9138-3065) 7" Air Cleaner Starting Serial No. 0588531 thru Current Original Issue 9-00 Revised 1-18-02 5 4 3 2 1 Item 1 2 3 4 5 Part No. Qty. Description Of Part 9138-3065 8027-4006 9138-4010 9140-3102 9140-3103 1 1 1 1 1 1 7" AIR CLEANER, (includes all items) VACUATOR VALVE COVER ASSEMBLY FILTER ELEMENT SAFETY ELEMENT BODY, VINYL HOUSING, (not sold seperately, order P/N 9138-3065) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 91
ENGINE & ATTACHING PARTS (9134-3057) 9" Air Cleaner Starting Serial No. 0588531 thru Current Original Issue 9-00 Revised 1-18-02 5 4 3 2 1 Item 1 2 3 4 5 Part No. Qty. Description Of Part 9134-3057 8037-3094 9136-4023 9134-3059 9134-3060 1 1 1 1 1 1 9" AIR CLEANER, (includes all items) VACUATOR VALVE COVER ASSEMBLY FILTER ELEMENT SAFETY ELEMENT BODY, VINYL HOUSING, (not sold seperately, order P/N 9134-3057) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 92
ENGINE & ATTACHING PARTS Exhaust System 534D-6 Starting Serial No. 0588001 Original Issue 12-97 Item Part No. Qty. 1 2 9108-3560 8368-3175 1 2 9108-3250 9112-3165 9116-3268 9112-3167 9108-6055 8319-1013 8319-1021 2 4 1 1 2 1 1 4 4 3 4 5 6 7 8 9 10 11 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT MUFFLER EXHAUST SLEEVE FLEX PIPE CLAMP FLEXIBLE TUBING EXHAUST TUBE LOCKWASHER, M10 HEX HD CAPSCREW, M10x1.5x30 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 93
ENGINE & ATTACHING PARTS Exhaust System (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Item Part No. Qty. 1 2 9108-3560 8368-3175 1 3 9108-3250 9112-3165 9116-3268 9104-3150 9114-6037 3 6 1 1 2 1 1 3 4 5 6 7 8 9 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT MUFFLER EXHAUST TUBE FLEX PIPE CLAMP FLEXIBLE TUBING EXHAUST TUBE NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 94
PAGE 95
DRIVE TRAIN (9108-5110) Front Axle Assembly 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-1-98 TO BRAKE LINE SEE PAGE 8-1 Item Part No. Qty.
PAGE 96
DRIVE TRAIN (9112-3119) Front Axle 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 3-17-98 Item Qty.
PAGE 97
DRIVE TRAIN Carrier Assembly 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 10-24-03 Item Part No. Qty.
PAGE 98
DRIVE TRAIN Brake Assembly 534D-6 Starting Serial No. 0588001 534D-6TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-26-05 Part No. Qty.
PAGE 99
DRIVE TRAIN (9114-4339) (9114-4337) Left/Right Housing Assembly (9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 100
DRIVE TRAIN (9112-3145) Rear Steering Axle Drive Hub 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 BEARING LOCKNUT TOOL - 9114-4325 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DS Part No. Qty.
PAGE 101
DRIVE TRAIN Wheels & Tires 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 DS Part No. Qty. 9112-5002 1 9112-5003 1 9104-3298 9104-3146 9108-3385 9103-3104 1 12 1 1 Description Of Part R.H. TIRE ASSY (includes items 1, 3 & 4) L.H.
PAGE 102
PAGE 103
CONTROLS Tilt & Sway 534D-6 Starting Serial No. 0588001 thru 0588167 534D-6 TURBO Starting Serial No. 0588008 thru 0588165 Original Issue 12-97 Revised 5-27-98 Item Part No. Qty.
PAGE 104
CONTROLS Tilt & Sway 534 D-6 Starting Serial No. 0588168 534 D6-TURBO Starting Serial No. 0588166 Original Issue 5-98 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PCN 980025, 980026 - JDH Part No. Qty.
PAGE 105
CONTROLS (9114-3342) Accelerator Pedal Assembly 534D-6 Starting Serial No. 0588001 thru 0588434 Original Issue 12-97 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 13 14 6 7 8 10 11 13 14 15 16 13 14 15 1 2 3 4 5 17 12 TO ENGINE THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT (item 1, not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY. Item 1 2 3 4 5 6 7 8 SVC Part No. Qty.
PAGE 106
CONTROLS (9114-3342) Accelerator Pedal Assembly 534D-6 Starting Serial No. 0588435 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 13 14 6 7 8 10 11 1 15 4 5 2 3 12 TO ENGINE Item Part No. Qty.
PAGE 107
CONTROLS Steering Column & Attaching Parts 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 12-8-00 NOTE: WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11. Tie Strap & Boot Kit Item Part No. Qty.
PAGE 108
CONTROLS Floorplate Components 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-27-98 UNDERSIDE VIEW OF FLOORPLATE TO PARK BRAKE TO FLOW DIVIDER VALVE TO SERVICE BRAKE TO JOYSTICK FROM JOYSTICK TO HYDRAULIC RESERVOIR FROM ENGINE TO HYDRAULIC RESERVOIR FROM ENGINE SECTION A-A PCN 980025, 980026 - JH SECTION B-B *Changed part number on item 18 and revised art to reflect change.
PAGE 109
CONTROLS Floorplate Components 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-27-98 Item Part No. 1 2 3 9020-6195 9020-6199 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 Qty.
PAGE 110
CONTROLS Brake & Inching Linkage 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item Part No. 1 Qty.
PAGE 111
BRAKES Service/Parking Brake Lines 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 TO PARK BRAKE (see page 6-1) TO SERVICE BRAKE (see page 6-1) Item Part No. 1 2 3 4 5 6 7 8 9 DS 8471-9115 8471-8759 Qty.
PAGE 112
PAGE 113
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534D-6 Starting Serial No. 0588001 thru 0588434 Original Issue 12-97 Revised 6-1-99 Item Part No. 1 2 3 4 5 6 Ref 8866-2011 8859-1210 9114-3087 9002-8695 9108-3246 7 8866-2067 8 9 10 11 12 13 8859-1207 9108-3232 8471-9038 8866-2025 8859-1209 14 8866-2061 15 16 17 18 19 20 8859-1209 8366-1316 9108-3293 8471-7803 8866-2008 8859-1207 JH Qty. Description Of Part HYDROSTATIC TRANSMISSION, (see page 10-16 for details) 1 STR.
PAGE 114
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534D-6 Starting Serial No. 0588435 Original Issue 6-99 Item Part No. 1 2 3 4 5 6 Qty. Description Of Part Item Ref HYDROSTATIC TRANSMISSION, (see page 10-16 for details) STR.
PAGE 115
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines(534D-6 TURBO) Starting Serial No. 0588008 Original Issue 1-98 Item Part No. 1 2 3 4 5 6 8866-2011 8859-1210 9114-3087 9002-8695 9108-3246 7 8866-2067 8 9 10 11 12 13 8859-1207 9108-3232 8471-9038 8866-2025 8859-1209 14 8866-2061 15 16 17 18 19 20 8859-1209 8366-1316 9108-3293 8471-7803 8866-2008 8859-1207 DS Qty. Description Of Part Ref HYDROSTATIC TRANSMISSION, (see page 10-16 for details) 1 STR.
PAGE 116
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0588001 thru 0588318 Original Issue 12-97 Revised 7-1-99 FROM DUMP TUBE (see page 7-4, item 17) FROM REAR DRIVE (see page 9-3, item 9) FROM REAR DRIVE (see page 9-4, item 9) FROM STEERING ORBITROL (see page 9-9, item 22) JH FROM INCHING VALVE (see page 7-4, item 20) * Changed Starting S/N in upper right-hand corner.
PAGE 117
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0588001 thru 0588318 Original Issue 12-97 Revised 7-1-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8866-2106 8471-8164 8471-9071 8362-3032 8471-9109 8471-8756 8471-7839 8471-7930 8866-1364 8866-1362 9112-3149 8471-8481 8866-2105 8471-6719 8866-2005 8859-1204 21 22 23 24 25 26 8471-8757 8365-1133 8866-2242 8866-2008 8859-1207 JH Qty.
PAGE 118
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0588319 Original Issue 6-99 Revised 7-1-99 FROM DUMP TUBE (see page 7-4, item 17) FROM REAR DRIVE (see page 9-3, item 9) FROM REAR DRIVE (see page 9-4, item 9) FROM STEERING ORBITROL (see page 9-9, item 22) JH FROM INCHING VALVE (see page 7-4, item 20) * Changed Starting S/N in upper right-hand corner.
PAGE 119
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0588319 Original Issue 6-99 Revised 7-1-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8866-2106 8471-8164 8471-9071 8362-3032 8471-9109 8471-8756 8471-7839 8471-7930 8866-1364 8866-1362 9112-3149 8471-8481 8866-2105 8471-6719 8866-2005 8859-1204 21 22 23 24 25 26 8471-8757 8365-1133 8866-2242 8866-2008 8859-1207 8866-2224 27 28 JH Qty.
PAGE 120
HYDRAULIC CIRCUITS Dump Circuit (534D-6 TURBO) Starting Serial No. 0588008 thru 0588333 Original Issue 12-97 Revised 7-1-99 FROM DUMP TUBE (SEE PAGE 7-4) FROM REAR DRIVE (see page 9-4) FROM REAR DRIVE (see page 9-4) FROM INCHING VALVE (SEE PAGE 7-4) FROM STEERING ORBITROL (SEE PAGE 9-9) * Changed Starting S/N in upper right-hand corner; removed item 5 because of duplicate in parts list and replaced it with 8866-1013; changed Qty. on item 14; changed the Part PCN 980144, 980533 - JH No.
PAGE 121
HYDRAULIC CIRCUITS Dump Circuit (534D-6 TURBO) Starting Serial No. 0588008 thru 0588333 Original Issue 12-97 Revised 7-1-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No.
PAGE 122
HYDRAULIC CIRCUITS Dump Circuit (534D-6 TURBO) Starting Serial No.
PAGE 123
HYDRAULIC CIRCUITS Dump Circuit (534D-6 TURBO) Starting Serial No. 0588334 Original Issue 7-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8866-2106 8471-8164 8471-9071 8866-1013 8471-8644 8471-8756 8471-7839 8471-7930 8866-1364 8866-1362 9112-3149 8471-8481 8362-3032 8471-6719 8866-2005 8859-1204 19 20 8866-2224 21 22 23 24 25 26 8471-8757 8365-1133 8866-2242 8866-2008 8859-1207 27 28 29 30 JH Qty.
PAGE 124
HYDRAULIC CIRCUITS Drive Circuit - Front Starting Serial No. 0588001 Original Issue 12-97 TO FLOW DIVIDER VALVE (see page 9-1) UIT CIRC UMP ) TO D page 9-2 (see TO INCHING VALVE (see page 7-4, item 21) Item Part No. Qty.
PAGE 125
HYDRAULIC CIRCUITS Drive Circuit - Front (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 5-27-98 TO FLOW DIVIDER VALVE (see page 9-1) UIT CIRC UMP D O T 9 2) page (see TO INCHING VALVE (see page 7-4, item 21) Item Part No. Qty.
PAGE 126
HYDRAULIC CIRCUITS Drive Circuit - Rear Starting Serial No. 0588001 thru 0588318 Original Issue 12-97 Revised 7-1-99 TO DUMP CIRCUIT (see page 9-2 for details) NOTE: ITEM 44 TO SOLENOID VALVE (see page 7-4 for details) JH * Changed Starting S/N in upper right-hand corner.
PAGE 127
HYDRAULIC CIRCUITS Drive Circuit - Rear Item Part No. Qty.
PAGE 128
HYDRAULIC CIRCUITS Drive Circuit - Rear Starting Serial No. 0588319 Original Issue 6-99 Revised 7-1-99 TO DUMP CIRCUIT (see page 9-2 for details, item 46) TO DUMP CIRCUIT (see page 9-2 for details) NOTE: ITEM 44 TO SOLENOID VALVE (see page 7-4 for details) JH * Changed Starting S/N in upper right-hand corner.
PAGE 129
HYDRAULIC CIRCUITS Drive Circuit - Rear Item Part No. Qty.
PAGE 130
HYDRAULIC CIRCUITS Drive Circuit - Rear (534D-6 TURBO) Starting Serial No. 0588008 thru 0588333 Original Issue 12-97 Revised 7-1-99 TO DUMP CIRCUIT (see page 9-2 for details) NOTE: ITEM 44 TO SOLENOID VALVE (see page 7-4 for details) PCN 980144, 980533 - JH * Changed Starting S/N in upper right-hand corner and revised notes on illustration page.
PAGE 131
HYDRAULIC CIRCUITS Drive Circuit - Rear (534D-6 TURBO) Starting Serial No. 0588008 thru 0588333 Original Issue 12-97 Revised 7-1-99 Item Part No. Qty.
PAGE 132
HYDRAULIC CIRCUITS Drive Circuit - Rear (534D-6 TURBO) Starting Serial No.
PAGE 133
HYDRAULIC CIRCUITS Drive Circuit - Rear (534D-6 TURBO) Starting Serial No. 0588334 Original Issue 7-99 Item Part No. Qty.
PAGE 134
7 HYDRAULIC CIRCUITS Lift Cylinder 4 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-1-99 1 6 8 3 2 18 19 18 20 19 20 16 16 9 8 22 21 7 15 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS 5 23 6 14 15 14 16 10 15 17 11 11 12 12 13 T LIFWD T O IL Y CR TSWA Item Part No.
PAGE 135
HYDRAULIC CIRCUITS Crowd Cylinder 534D-6 Starting Serial No. 0588001 534D 6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-12-02 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-19 FOR DETAILS ON THE CROWD CYLINDER. SEE PAGE 12-3 FOR DETAILS ON CLAMPS Item Part No. 15 Item Part No. 1 Qty. Description Of Part Ref CROWD CYLINDER ASSY, (see page 10-2 for details) STR.
PAGE 136
HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder Starting Serial No. 0588001 534D 6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 JH * Corrected items 48 & 51 in illustration and added 534D-6T to upper right-hand corner.
PAGE 137
HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder Starting Serial No. 0588001 534D 6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 JH Qty.
PAGE 138
HYDRAULIC CIRCUITS Sway Cylinder 534 D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-27-98 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Qty. Description Of Part 1 Ref 2 Ref SWAY CYLINDER (see page 10-5 for details) SWAY CYLINDER VALVE (see page 10-13 for details) HEX HD CAPSCREW, 3/8-16x2-1/4, GR5 (torque to 30-35 ft. lbs.
PAGE 139
HYDRAULIC CIRCUITS Steering Cylinder 534 D-6 Starting Serial No. 0588001 Original Issue 12-97 Revised 7-1-99 TO TEE (SEE PAGE 9-2) SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 2 3 4 Qty. Description Of Part Item Part No. Qty.
PAGE 140
HYDRAULIC CIRCUITS Steering Cylinder 534 D6-TURBO Starting Serial No. 0588008 Original Issue 7-99 TO TEE (SEE PAGE 9-2) SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 2 3 4 Qty.
PAGE 141
HYDRAULIC CIRCUITS Joystick Circuit 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 7-1-99 INCLUDED WITH CAB FROM SOLENOID VALVE (see page 7-4 for details) TO HYDRAULIC TUBE (see page 7-4 for details) Item Part No. 1 JH Qty.
PAGE 142
PAGE 143
HYDRAULIC COMPONENTS (9112-3142) Lift Cylinder - Iowa 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 5-22-01 Item Part No. Qty.
PAGE 144
HYDRAULIC COMPONENTS (9112-5024) Crowd Cylinder 534 D-6 Starting Serial No. 0588001 thru 0588495 534 D6-TURBO Starting Serial No. 0588008 thru 0588473 Original Issue 12-97 Revised 7-12-02 NOTE #1: Stop Tube (item 10) must seat against Piston (item 12), NOT Socket HD Capscrew (item 11). NOTE #2: If you are ordering a new complete cylinder, please refer to the next page, Crowd Cylinder (9133-5019). NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-19 FOR DETAILS.
PAGE 145
HYDRAULIC COMPONENTS (9133-5019) Crowd Cylinder 534 D-6 Starting Serial No. 0588496 534 D6-TURBO Starting Serial No. 0588538 Original Issue 7-99 Revised 7-12-02 NOTE #1: Stop Tube (item 10) must seat against piston (item 12), NOT Socket HD Capscrew (item 11). NOTE #2: If your machine's serial number is before 0588496 NOTE: ALL 534D-6 AND 534D-6 TURBO MACHINES WITH THE 42’ BOOM OPTION MUST SEE PAGE 13-19 FOR DETAILS.
PAGE 146
HYDRAULIC COMPONENTS (9108-3513) Tilt Cylinder - Iowa 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-27-07 Item *1 2 3 4 5 6 7 8 9 10 JM Part No. Qty.
PAGE 147
HYDRAULIC COMPONENTS (9112-3143) Compensating Cylinder 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 5 6 7 8 DS Part No. Qty. Description Of Part Item 9112-3143 1 9103-4339 1 9114-4080 9114-4128 4 4 1 1 1 COMPENSATING CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12, & 14 thru 16) BUSHING GREASE FITTING CASE ASSY CAPSCREW LOCKNUT (lubricate & torque to 1175-1275 ft. lbs.
PAGE 148
HYDRAULIC COMPONENTS (9112-3133) Sway Cylinder - Iowa 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-27-07 Item Part No. Qty.
PAGE 149
HYDRAULIC COMPONENTS (9108-3532) Steering Cylinder - Iowa 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 3-12-04 Item 1 2 3 4 5 6 7 8 9 DS Part No. Qty.
PAGE 150
HYDRAULIC COMPONENTS (9108-3420) Main Hydraulic Control Valve Assembly 534 D-6 Starting Serial No. 0588001 thru 0588721 534 D6-TURBO Starting Serial No. 0588008 thru 0588721 Original Issue 12-97 Revised 8-6-99 NOTE: ONLY ITEMS WITH PART NUMBER ARE AVAILABLE FOR SERVICE. NOTE: Machines with Starting S/N before 0588722 and/or Auxilary Hydraulics use Main Control Valve 9108-3420. Machines after Starting S/N 0588721 and/or without Auxilary Hydraulics use Main Control Valve 9108-3417.
PAGE 151
HYDRAULIC COMPONENTS (9108-3420) Main Hydraulic Control Valve Assembly 534 D-6 Starting Serial No. 0588001 thru 0588721 534 D6-TURBO Starting Serial No. 0588008 thru 0588721 Original Issue 12-97 Revised 8-6-99 Item Part No. Qty.
PAGE 152
HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly 534 D-6 Starting Serial No. 0588722 534 D6-TURBO Starting Serial No. 0588722 Original Issue 8-99 NOTE: Machines with Starting S/N before 0588722 and/or Auxilary Hydraulics use Main Control Valve 9108-3420. Machines after Starting S/N 0588721 and/or without Auxilary Hydraulics use Main Control Valve 9108-3417.
PAGE 153
HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly 534 D-6 Starting Serial No. 0588722 534 D6-TURBO Starting Serial No. 0588722 Original Issue 8-99 Item Part No. Qty. Description Of Part Item Part No. Qty. 9108-3417 1 MAIN HYDRAULIC CONTROL VALVE ASSY(includes all items) STUD KIT (includes items 4 & 5) VALVE SECTION SEAL KIT (includes items 39 & 40) L.H.
PAGE 154
HYDRAULIC COMPONENTS (9108-3401) Rear Drive Motor 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 9-8-00 Item Part No. Qty. 1 9108-3401 1 2 3 4 5 6 7 8 9 10 9108-4358 9108-4214 9108-4215 9002-3155 9108-4365 9108-4364 9108-4366 9108-4367 1 2 1 2 2 1 10 1 7 Description Of Part REAR DRIVE MOTOR (includes all items) SEAL KIT LIP SEAL RETAINING RING "O" RING GASKET 5 BOLT COVER PLUG BOLT (torque to 4 ft. lbs.
PAGE 155
HYDRAULIC COMPONENTS (9103-3240) Priority Flow Control Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 NOTE: ITEMS 18 THRU 20 INCLUDE QUANTITIES TO MOUNT BOTH PRIORITY FLOW CONTROL VALVE AND FLOW DIVIDER VALVE SHOWN ON PAGE 10-10. Item DS Part No. Qty.
PAGE 156
HYDRAULIC COMPONENTS (9108-3521) Flow Divider Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 NOTE: SEE PAGE 10-9 ITEMS 18 THRU 20 FOR MOUNTING HARDWARE. DS Item Part No. Qty.
PAGE 157
HYDRAULIC COMPONENTS (9114-3201) Brake Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 5 6 7 8 9 10 DS Part No. Qty.
PAGE 158
HYDRAULIC COMPONENTS (9104-3446) Solenoid Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 DS Part No. Qty.
PAGE 159
HYDRAULIC COMPONENTS (9116-3027) Sway Cylinder Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 5 Part No. Qty.
PAGE 160
HYDRAULIC COMPONENTS (9114-3140) Inching Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 9114-3140 8093-4423 8093-4202 1 1 1 1 1 2 INCHING VALVE (includes all items) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW 8821-2228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 161
HYDRAULIC COMPONENTS (9108-3296) Main Hydraulic Pump 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 DS Part No. Qty.
PAGE 162
HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No.
PAGE 163
HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 1-17-07 Item 1 * 2 3 4 5 6 7 8 9 10 LK Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 164
HYDRAULIC COMPONENTS (9116-3044) Front Drive Motor 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DS Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 165
HYDRAULIC COMPONENTS (9112-5069) Hydraulic Reservoir & Filter 534 D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-1-98 Item Part No. Qty.
PAGE 166
HYDRAULIC COMPONENTS (9130-3037) Joystick Assembly 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 11-03-05 1 2 8 9 7 3 10 2 16 4 11 12 13 17 5 14 15 6 ! NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICEABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY AND CAN RESULT IN A JOYSTICK MALFUNCTION. Item 1 2 3 4 5 6 * 7 8 9 10 JD Part No.
PAGE 167
HYDRAULIC COMPONENTS (9108-3459) Traction Lock Valve 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 1 Revised 8-27-99 4 12 16 3 2 5 15 13 14 14 17 10 11 18 19 20 8 9 7 2 3 4 21 22 6 23 5 1 25 26 24 27 29 30 28 31 Item Part No. Qty.
PAGE 168
HYDRAULIC COMPONENTS (9132-5021) Thermal Bypass Valve Assy Starting Serial No. Starting Serial No. 0588008 Original Issue 5-98 Revised 6-24-98 5 8 7 5 6 9 15 15 2 4 10 3 11 2 1 6 13 12 15 14 Item 1 2 3 4 5 PCN 980104 - JH Part No. Qty.
PAGE 169
HYDRAULIC COMPONENTS (9137-5003) Quick Start Cylinder & Valve Assy Starting Serial No. 0588008 Original Issue 12-97 Revised 1-10-03 Item 1 2 3 4 5 6 7 8 9 10 * 11 12 13 14 * 15 MPC 4112 - SVC Part No. Qty. 9137-5003 1 9137-1004 8395-3028 9136-3026 9136-3027 9136-3028 9136-3030 8096-3058 8096-3069 8096-3065 8820-1003 8855-1009 8850-1004 9137-1003 8820-1001 8856-1107 1 1 1 1 1 1 1 2 2 2 5 2 1 3 2 Description Of Part QUICK START CYL.
PAGE 170
HYDRAULIC COMPONENTS (9133-5020) Quick Start Cylinder & Valve Assembly 534D-6 Starting Serial No. 0588435 Original Issue 6-99 Revised 7-27-01 4 NOTE: For any machine prior to serial number 0588435, refer to the option section (page 13-31) Ether Start Field Kit. 1 4 3 14 2 13 5 7 6 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 * 15 Part No. Qty.
PAGE 171
ELECTRICAL Dash Panel Assembly Starting Serial No. 0588001 thru 0588434 Original Issue 12-97 Revised 7-1-99 Item Part No. 1 *2 Description Of Part Item Part No. Qty.
PAGE 172
ELECTRICAL Dash Panel Assembly 534D-6 Starting Serial No. 0588435 534D-6 TURBO Starting Serial No. 0588008 Original Issue 1-98 Revised 7-1-99 Item Part No. 1 2 3 8856-1003 *4 5 6 Qty. Description Of Part Item Part No. Qty.
PAGE 173
ELECTRICAL (9114-3331) Gauge Panel Assembly 534D-6 Starting Serial No. 0588001 thru 0588434 Original Issue 12-97 Revised 7-1-99 PCN 980446 - JH Item Part No. Qty. Description Of Part 1 9114-3331 9136-4004 1 1 2 3 4 5 6 7 8 9 10 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 9136-4008 9114-3128 9114-3127 7738-3470 1 1 1 1 1 1 2 1 2 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
PAGE 174
ELECTRICAL (9136-5012) Gauge Panel Assembly * 534D-6 Starting Serial No. 0588435 534D-6 TURBO Starting Serial No. 0588008 Original Issue 1-98 Revised 7-1-99 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 175
ELECTRICAL (9114-5092) Dash Harness Assembly 534D-6 Starting Serial No. 0588001 thru 0588434 Original Issue 12-97 Revised 6-27-07 Item Part No. Qty. 9114-5092 1 1 9114-3349 1 2 9103-3317 7738-4578 7736-3268 2477-1004 9114-3108 1 1 4 1 4 * 3 4 5 JM Description Of Part DASH HARNESS ASSY (includes all items) DASH HARNESS (includes items 6 thru 12) IGNITION SWITCH KEY 15 AMP FUSE HORN BUTTON SNAP-IN FUSE Item Part No. Qty.
PAGE 176
ELECTRICAL (9136-5013) Dash Harness Assembly 534D-6 Starting Serial No. 0588435 534D-6 TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 6-27-07 GND - 2 3 4 5 TRC LOK B 4X4 3 4 5 21 BAT BAT - HN A ALT EXC - A ACC - A 1 6 7 8 SPL ACC2 3 4 5 18 ST - AID - 1 B ST - AID - 2 HN - AC IGN - B ACC - A REV N - START FWD SHT IGN BAT - HN 15 16 17 HN - AC START - D ST - AID - 1 Part No. Qty.
PAGE 177
ELECTRICAL Battery & Cables 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 12-97 Revised 12-23-04 2 2 3 4 5 8 9 10 5 7 8 1 6 Item DS Part No. Qty.
PAGE 178
PAGE 179
MISCELLANEOUS Cab & Frame Decals Starting Serial No. 0588001 Original Issue 12-97 Revised 9-27-01 SVC * Revised inclusion note on Decal Kits.
PAGE 180
MISCELLANEOUS Cab & Frame Decals Starting Serial No. 0588001 Original Issue 12-97 Revised 9-27-01 Item * * Part No. Qty. Description Of Part 9112-5085 1 534D-6 DECAL KIT, WHITE, (std.), (includes all items on page 12-1 except 8, 11, 17 thru 20, 31, 32, 34 thru 44 and all items on page 12-2 except items 7, 9 & 14 thru 17), (starting s/n 0588001 thru 0588530) 534D-6 DECAL KIT, WHITE, (std.
PAGE 181
MISCELLANEOUS Cab & Frame Decals (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 9-27-01 SVC * Revised illustration and inclusion note on Decal Kits.
PAGE 182
MISCELLANEOUS Cab & Frame Decals (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 9-27-01 Item * * Part No. Qty. Description Of Part 9132-5018 1 534D-6T DECAL KIT, WHITE, (std.), (includes all items on page 12-1 except 8, 11, 17 thru 20, 31, 32, 36 thru 45 and all items on page 12-2 except items 7, 9 & 14 thru 17), (starting s/n 0588008 thru 0588623) 534D-6T DECAL KIT, WHITE, (std.
PAGE 183
MISCELLANEOUS Boom Decals Starting Serial No. 0588001 Original Issue 12-97 Revised 9-27-01 67 12 1/8 (TYP) 14 (TYP) 31 1/2 1 3 1/2 9 1 TOP VIEW OF BOOM 67 17 3/16 (TYP) 31 1/2 K 14 15 16 17 4 5 3 14 1/2 (TYP) 2 6 K 9 5 (113) 7 5 (89) 65 38 1/4 24 (TYP) 7 17 8 5 1/2 (TYP) 9 10 11 12 13 VIEW K-K SVC * Revised inclusion note on Decal Kits.
PAGE 184
MISCELLANEOUS Boom Decals Starting Serial No. 0588001 Original Issue 12-97 Revised 9-27-01 Item Part No. Qty.
PAGE 185
MISCELLANEOUS Boom Decals (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 9-27-01 67 14 (TYP) 12 1/8 (TYP) 31 1/2 17 7/8 (TYP) 35 3/4 2 1 18 67 17 3/16 (TYP) 31 1/2 K 14 15 16 17 4 35 3/4 5 6 19 3 1/2 14 1/2 (TYP) 3 9 7 1 K TOP VIEW OF BOOM 9 5 (113) 7 5 (89) 65 38 1/4 24 (TYP) 17 8 SVC VIEW K-K 9 1/4 (TYP) 5 1/2 (TYP) 9 10 11 12 * Revised illustration and inclusion note on Decal Kits.
PAGE 186
MISCELLANEOUS Boom Decals (534D-6 TURBO) Starting Serial No. 0588008 Original Issue 12-97 Revised 9-27-01 Item Part No. Qty.
PAGE 187
MISCELLANEOUS CUSHION CLAMPS & CLAMP SETS 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 STYLE #1 STYLE #2 A A B STYLE #3 STYLE #4 A A B B A A B B STYLE #5 STYLE #6 A A B A B AVAILABLE ANCHOR CHANNELS ANCHOR CHANNEL A USED WITH CUSHION CLAMP, ORDER ONLY WHEN NEEDED. DS Part No.
PAGE 188
MISCELLANEOUS CUSHION CLAMPS AND CLAMP SETS 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 Part No. Description Of Part 7713-3168 7713-3140 7713-3177 CAB SIDE OF FRAME CLAMP SET COVER PLATE HHCS, 5/16-18x1-3/8 9108-3240 7713-3140 7713-3177 Style I.D.
PAGE 189
MISCELLANEOUS CUSHION CLAMPS & CLAMP SETS Part No. 7713-3053 7713-3052 7713-3209 Description Of Part 534D-6 Starting Serial No. 0588001 534 D6-TURBO Starting Serial No. 0588008 Original Issue 12-97 I.D.
PAGE 190
PAGE 191
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Starting Serial No. 0588001 Original Issue 12-97 Revised 10-5-01 MPC 4008-MBC * Revised illustration; changed items 17 & 18; added 8820-1003, 8855-1009 and 9103-1521 to Heater Assembly.
PAGE 192
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Starting Serial No. 0588001 Original Issue 12-97 Revised 10-5-01 Item Part No. Qty.
PAGE 193
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Heater Hosing Starting Serial No. 0588001 Original Issue 12-97 Revised 5-3-98 Electrical Wiring KG * All cab enclosure pages re-formatted and combined to alleviate confusion. One cab enclosure kit will work for all "D" series models. Multiple page number changes in section 13.
PAGE 194
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Starting Serial No. 0588001 Original Issue 12-97 Revised 5-3-98 Item Part No. Qty.
PAGE 195
OPTIONAL EQUIPMENT (9133-5002) Foam Tire 36' Boom Standard Original Issue 1-98 Revised 5-4-98 FAR SIDE NEAR SIDE FAR SIDE NEAR SIDE VIEW SHOWING DECAL PLACEMENT ON RIM KG Item Part No. Qty. 1 2 3 4 9133-5002 9103-5247 9103-5248 9133-3001 9112-3160 1 2 2 1 4 Description Of Part FOAM TIRE OPTION FOAM FILLED TIRE ASSEMBLY FOAM FILLED TIRE ASSEMBLY S/N & ATTACHMENT PLATE TIRE DECAL * All cab enclosure pages re-formatted and combined to alleviate confusion.
PAGE 196
OPTIONAL EQUIPMENT (9133-5021) Auxiliary Hydraulics Field Kit Original Issue 12-97 Revised 8-2-06 NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9112-5075) USE AUXILIARY HYDRAULICS FIELD KIT (9133-5021) FOR SERVICE.
PAGE 197
OPTIONAL EQUIPMENT (9133-5021) Auxiliary Hydraulics Field Kit Original Issue 12-97 Revised 8-2-06 NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9112-5075) USE AUXILIARY HYDRAULICS FIELD KIT (9133-5021) FOR SERVICE. Item Part No.
PAGE 198
OPTIONAL EQUIPMENT (9112-5076) Auxiliary Hydraulics & L. H. Sway Assembly Original Issue 12-97 Revised 1-10-01 MPC 3901-AK * Revised illustration and item 11; changed quantity on item 12 .
PAGE 199
OPTIONAL EQUIPMENT (9112-5076) Auxiliary Hydraulics & L. H. Sway Assembly Original Issue 12-97 Revised 1-10-01 REAR VIEW OF CAB Item Part No. Qty.
PAGE 200
OPTIONAL EQUIPMENT (9136-5001) L.H. Tilt Assembly Original Issue 12-97 Revised 8-30-02 SECTION C-C VIEW A-A VIEW B-B Item Part No. Qty. Description Of Part 9136-5001 1 2 3 4 5 6 9130-3019 9108-4282 9108-4359 9130-1020 9112-3062 9136-3043 9136-6007 8820-1012 1 1 1 1 1 1 1 3 7 8 8852-1304 8821-1044 3 2 9 9136-3040 1 L.H.
PAGE 201
OPTIONAL EQUIPMENT (9112-5081) L. H. Sway Assembly Original Issue 12-97 Revised 5-26-98 B B A A VIEW A - A VIEW B - B Item Part No. Qty. 9112-5081 Ref 1 2 3 9130-1020 9130-3019 8820-1035 1 1 2 4 8855-1011 9114-6119 8820-1012 2 1 3 8852-1304 9114-3371 9112-3062 9136-3043 3 1 1 1 * 5 6 7 * 8 9 *10 PCN 980090, 980250 - JH Description Of Part L.H.
PAGE 202
OPTIONAL EQUIPMENT (9136-5002) L.H. Tilt/ Sway Control Original Issue 12-97 Revised 8-30-02 VIEW A-A VIEW B-B Item Part No. Qty. Description Of Part 2 9136-5002 9108-3107 9108-4282 9108-4359 8820-1035 1 1 1 1 2 3 4 5 6 7 8 8855-1011 9136-6008 1100-2410 8850-1404 8855-1009 8821-1044 2 1 3 3 3 4 9 10 11 9136-3041 9112-3062 9136-3043 1 2 2 L.H.
PAGE 203
OPTIONAL EQUIPMENT (9133-5007) R.H. Auxiliary Hydraulics Original Issue 12-97 Revised 5-26-98 VIEW B-B VIEW A-A VIEW D-D JH *Added components to item 5.
PAGE 204
OPTIONAL EQUIPMENT (9133-5007) R.H. Auxiliary Hydraulics Original Issue 12-97 Revised 5-26-98 Item Part No. Qty.
PAGE 205
OPTIONAL EQUIPMENT (9136-3019) Overhead Window Original Issue 12-97 Item JH Part No. Qty.
PAGE 206
OPTIONAL EQUIPMENT (9108-3262) Dual P.O. Check Valve Original Issue 9-96 Item 1 2 3 4 5 Part No. Qty. 9108-3262 1 9104-4002 Ref 1 2 2 2 2 7713-3248 9108-4227 9108-4228 8859-1009 Description Of Part DUAL P.O. CHECK VALVE ASSY (includes all items) SEAL KIT (includes items 3 & 4) BODY CHECK VALVE O-RING O-RING O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 207
OPTIONAL EQUIPMENT (9112-5077) Auxiliary Hydraulic Assembly w/Electrics 36' BOOM STANDARD Original Issue 12-97 Revised 5-26-98 MPC 3257 - JH *Revised art on auxiliary dash harness.
PAGE 208
OPTIONAL EQUIPMENT (9112-5077) Auxiliary Hydraulic Assembly w/Electrics 36' BOOM STANDARD Original Issue 12-97 Revised 5-26-98 VIEW A - A Item Part No. 9112-5077 1 2 3 4 5 6 7 7738-3470 7716-3204 9114-3105 9002-7187 9112-3155 9112-3154 8830-1088 8 9 10 11 12 13 8856-1105 9112-6029 7713-3141 9112-3163 9112-3055 9112-6031 MPC 3257 - JH Qty.
PAGE 209
OPTIONAL EQUIPMENT (9112-5086) 42' Boom Option (534D-6) (9132-5029) 42' Boom Option (534D-6 Turbo) Original Issue 12-97 Revised 6-22-01 10 2 (122) 8 5 (101) 6 8 (80) 64 43 29 (TYP) 9 1/4 (TYP) 5 1/2 (TYP) 22 5 6 7 10 9 8 11 8 1 (97) 14 (TYP) 12 1/8 (TYP) 44 52 1/4 4 3 1/2 6 1 TOP VIEW OF BOOM 8 1 (97) 44 52 1/4 PCN 000095-SVC 17 7/8 (TYP) 3 2 * Revised illustration & item 6.
PAGE 210
OPTIONAL EQUIPMENT (9112-5086) 42' Boom Option (534D-6) (9132-5029) 42' Boom Option (534D-6 Turbo) Original Issue 12-97 Revised 6-22-01 13 12 14 15 Item 1 2 3 4 5 * 6 7 8 9 10 11 12 Part No. Qty.
PAGE 211
OPTIONAL EQUIPMENT (9112-5058) 42' Boom Assembly Original Issue 12-97 Revised 5-26-98 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 212
OPTIONAL EQUIPMENT (9112-5058) 42' Boom Assembly Original Issue 12-97 Revised 5-26-98 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. Qty.
PAGE 213
OPTIONAL EQUIPMENT (9112-5058) 42' Boom Assembly Original Issue 12-97 Revised 5-26-98 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 214
OPTIONAL EQUIPMENT (9112-5058) 42' Boom Assembly Original Issue 12-97 Revised 5-26-98 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 215
OPTIONAL EQUIPMENT (9112-3183) Lift Cylinder 42' Boom Only Original Issue 12-97 Revised 1-9-04 Item Part No. Qty. 9112-3183 1 9112-4105 1 1 2 3 4 9112-4106 9114-4128 9112-4120 9112-3089 9103-4276 4 4 1 1 1 5 *6 9112-4096 7026972 1 1 7 8 9112-4121 2 1 GP Description Of Part LIFT CYLINDER ASSY (includes all items) SEAL KIT (includes items 7 thru 10, 12, 13 & 15 thru 17) BUSHING GREASE FITTING CASE ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CAPSCREW, #8X32X.
PAGE 216
OPTIONAL EQUIPMENT (9133-5022) Auxiliary Hydraulics Field Kit 42' BOOM OPTION ONLY Original Issue 12-97 Revised 8-2-06 NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9112-5078) USE AUXILIARY HYDRAULICS FIELD KIT (9133-5022) FOR SERVICE.
PAGE 217
OPTIONAL EQUIPMENT (9133-5022) Auxiliary Hydraulics Field Kit 42' BOOM OPTION ONLY NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9112-5078) USE AUXILIARY HYDRAULICS FIELD KIT (9133-5022) FOR SERVICE. Item Part No.
PAGE 218
OPTIONAL EQUIPMENT (9112-5079) Auxiliary Hydraulics & L. H. Sway Assembly 42' BOOM OPTION ONLY Original Issue 12-97 Revised 8-30-02 TT * Added part numbers 9108-4282 & 9108-4359 to item 16.
PAGE 219
OPTIONAL EQUIPMENT (9112-5079) Auxiliary Hydraulics & L. H. Sway Assembly 42' BOOM OPTION ONLY Original Issue 12-97 Revised 8-30-02 REAR VIEW OF CAB Item * * Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 220
OPTIONAL EQUIPMENT (9112-5080) Auxiliary Hydraulic Assembly w/Electrics 42' BOOM OPTION ONLY Original Issue 12-97 Revised 5-26-98 MPC 3257 - JH *Revised art on auxiliary dash harness.
PAGE 221
OPTIONAL EQUIPMENT (9112-5080) Auxiliary Hydraulic Assembly w/Electrics 42' BOOM OPTION ONLY Original Issue 12-97 Revised 5-26-98 Item Part No. 9112-5080 1 2 3 4 5 6 7 7738-3470 7716-3204 9114-3105 9002-7187 9112-3155 9112-3154 8830-1088 8 8856-1105 9 9112-6029 10 7713-3141 11 9112-3164 12 9112-3055 13 9112-6031 MPC 3257 - JH Qty.
PAGE 222
OPTIONAL EQUIPMENT * (9112-5059) Crowd Cylinder Assembly 42' BOOM OPTION ONLY Original Issue 12-97 Revised 5-28-98 NOTE: STOP TUBE (item 10 must) SEAT AGAINST PISTON (item 12), NOT SOCKET HD CAPSCREW (item 11). Item 1 2 3 4 5 6 7 8 9 10 * 11 Part No. Qty.
PAGE 223
OPTIONAL EQUIPMENT (9133-5018) Crowd Cylinder Assembly 42' BOOM OPTION ONLY Original Issue 7-02 NOTE: STOP TUBE (item 10) MUST SEAT AGAINST PISTON (item 12), NOT SOCKET HD CAPSCREW (item 11). Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty.
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OPTIONAL EQUIPMENT (9133-5004) Foam Tire 42' Boom Option Only Original Issue 12-97 Revised 1-13-98 FAR SIDE NEAR SIDE FAR SIDE NEAR SIDE VIEW SHOWING DECAL PLACEMENT ON RIM DS Item Part No. Qty. 1 2 3 4 9133-5004 9103-5247 9103-5248 9133-3006 9112-3160 1 2 2 1 4 Description Of Part FOAM TIRE OPTION FOAM FILLED TIRE ASSEMBLY FOAM FILLED TIRE ASSEMBLY S/N & ATTACHMENT PLATE TIRE DECAL * Added 42' boom option note in upper r.h. corner.
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OPTIONAL EQUIPMENT (9136-5003) Work Light Package Original Issue 12-97 Revised 9-28-00 A 1 3 5 6 7 8 9 10 11 7 8 9 10 11 2 12 1 7 8 9 10 11 2 15 16 17 18 19 20 1 DOME LT STOP SW IGN-ACC A 1 3 4 5 14 SECTION A-A 21 FUSE HOLDER END (FOR DOME LIGHT) TO RELAY ON SIDE WALL (FOR FLOOD & TAIL LIGHTS) STOP LT 13 MIRROR LT TO MIRROR LIGHT TRIANGLE (THRU HOLE IN FRAME ) TAIL LT TO DOME LIGHT B STOP LT TAIL LT "STOP LT" TO RED WIRE IN TAIL LIGHT HARNESS "TAIL LT" TO BLACK WIRE IN TAIL LIGHT H
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OPTIONAL EQUIPMENT (9136-5003) Work Light Package Original Issue 12-97 Revised 9-28-00 15 AMP FUSE - ON + OFF START AID ON R OFF QUARTZ WORK LIGHT SWITCH WORK LT SW RELAY GRD DRIVE 4X4 PARK BRAKE ON CAB LT-1 ALT CAB LT-2 4X2 RELAY 85 (#16) TO R.H.FRONT WORK LIGHT (ON CAB) TO L.H.FRONT WORK LIGHT (ON CAB) TO FRONT WORK LIGHT (ON MIRROR SUPPORT) TO REAR TAIL LIGHT L.H. FRONT WORK LIGHT (ON CAB) DOME LT (#16) 87A 87 FWD/REV VALVE STOP LIGHT SWITCH (#14) MIRROR LT R.H.
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OPTIONAL EQUIPMENT (9112-5022) Winch Installation Original Issue 12-97 Revised 7-26-06 LK 13-22
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OPTIONAL EQUIPMENT (9112-5022) Winch Installation Original Issue 12-97 Revised 7-26-06 Item Part No. Qty. Description Of Part Item Part No. Qty.
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OPTIONAL EQUIPMENT (9104-3353) Engine Block Heater Original Issue 12-97 ! Item JH REPLACES FROST PLUG ON RIGHT SIDE OF ENGINE. Part No. Qty.
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OPTIONAL EQUIPMENT (9108-5073) Hydraulic Reservoir Heater Installation Original Issue 12-96 Revised 7-1-99 1. INSTALL BLANKET WHEN ASSEMBLING HYDRAULIC TANK. AVOID EXCESSIVE OVERSPRAY WHEN FINAL PRINTING. 2. BLANKET TO BE INSTALLED ON HYDRAULIC TANK WALL, BETWEEN HYDRAULIC TANK AND FUEL TANK. 3. POSITION BLANKET AS CLOSE TO CENTER OF TANK AS POSSIBLE. 4. STOW AWAY ELECTRICAL CORD BETWEEN TANKS. 5. AFTER INSTALLING BLANKET ON TANK, PLUG INTO OUTLET OR (1) HOUR TO COMPLETE ADHESION.
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OPTIONAL EQUIPMENT (9108-3471) Sway Cylinder Starting Serial No. 0588001 Starting Serial No. 0588008 Original Issue 1-98 Revised 6-27-07 Item Part No. Qty. 9108-3471 1 9108-4308 *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9140-4352 9114-4128 9112-4083 9114-4017 9103-4156 9112-4084 9112-4085 9112-4086 Description Of Part SWAY CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 6 thru 9, 11, 12 & 14 thru 16)) 2 BUSHING 2 GREASE FITTING 1 CASE ASSY 1 CAPSCREW, #8X32X.
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OPTIONAL EQUIPMENT (9133-5024) Joystick Field Kit (Tilt On Joystick) Starting Serial No. 0588001 Starting Serial No. 0588008 Original Issue 1-98 Revised 12-22-98 Item * NOTE: IF YOUR MACHINE CAME WITH JOYSTICK INSTALLATION (9133-5010) USE JOYSTICK FIELD KIT (9133-5024) FOR SERVICE. PCN980644 - JH 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
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OPTIONAL EQUIPMENT (9133-5024) Joystick Field Kit (Tilt On Joystick) Starting Serial No. 0588001 Starting Serial No. 0588008 Original Issue 1-98 Revised 12-22-98 * NOTE: IF YOUR MACHINE CAME WITH JOYSTICK INSTALLATION (9133-5010) USE JOYSTICK FIELD KIT (9133-5024) FOR SERVICE. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 PCN980644 - JH Part No. Qty.
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OPTIONAL EQUIPMENT (9112-5056) Inline Bypass Starting Serial No 0588001 Original Issue 1-98 Revised 5-4-98 KG Item Part No. Qty.
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OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit Starting Serial No.
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OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit Starting Serial No. 0588001 Original Issue 5-98 Revised 6-27-07 Item Part No. Qty. Description Of Part 9114-3267 1 CAB ENCLOSURE KIT (includes all items on pages 13-28 thru 13-30) L.H. SIDE ASSY (see page 13-29 for details) DOOR HOLD OPEN ASSY (see page 13-29 for details) FOAM HEADLINER (inside cab) WINDOW LATCH ASSY (see page 13-29 for details) CAB GLASS (see page 13-30 for details) WIPER MOTOR (includes item 7) SHAFT & PIVOT ASSY WASHER HOSE, .
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OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No.
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OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No.
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OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit - Glass Starting Serial No. 0588001 Original Issue 5-98 Item KG Part No. Qty. Description Of Part 9114-3267 1 1 9134-4006 1 2 9116-4099 1 3 9116-4102 1 4 9116-4088 1 5 9116-4092 1 6 9116-4101 1 7 9116-4100 1 CAB ENCLOSURE KIT (includes all items on pages 13-28 thru 13-30) EMERGENCY EXIT DECAL (needs replaced each time front window is ordered) FRONT WINDOW - 6.4(0.25) THICK STD. LT.
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OPTIONAL EQUIPMENT (9133-5023) Ether Start Field Kit Original Issue 5-98 Revised 7-1-99 VALVE & COIL ASSY IGNITION SWITCH TOGGLE SWITCH THERMOSTAT Item NOTE #1: If your machine came with Ether Start Option (9133-5005) use Ether Start Field Kit (9133-5023) for service. * NOTE #2: For any machine after serial number 0588434, refer to page 10-23, Quick Start Cylinder & Valve Assembly, for parts. PCN 980446 - JH Part No. Qty.
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OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 1 2 20 3 21 4 19 18 12 7 17 19 8 9 16 22 23 5 18 24 25 6 UPPER 26 27 28 29 14 15 39 7 8 LOWER 40 33 9 14 LEFT SIDE 10 12 11 38 13 35 36 ENLARGED VIEW 37 41 42 UPPER 43 47 32 33 49 34 36 48 44 14 LOWER 31 RIGHT SIDE 45 51 50 46 36 30 53 55 JH 54 52 FRONT OF MACHINE 13-32
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OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line hoses or order separately if replacement is required. NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement.
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OPTIONAL EQUIPMENT FOR SERVICE ONLY Original Issue 3-99 Revised 8-13-04 THIS PAGE INTENTIONALLY LEFT BLANK Item DS Part No. Qty. Description Of Part * Removed all information; added note.
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OPTIONAL EQUIPMENT (9133-5012) Adjustable Tilt On Joystick 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No.
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OPTIONAL EQUIPMENT (9133-5012) Adjustable Tilt On Joystick TILT CROWD HOIST 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 RE-ASSEMBLE AS SHOWN REMOVE AND DISCARD 6 28 1 RE-ASSEMBLE AS SHOWN 6 21 28 REMOVE AND DISCARD 4 5 28 2 B ~ A 8 23 26 27 22 24 25 Item Part No. Qty. Description Of Part Item Part No. Qty.
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OPTIONAL EQUIPMENT (9112-5092) Winch Installation 42' BOOM OPTION ONLY 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Revised 7-27-06 9 4 5 21 12 11 6 24 25 HOOK STORAGE ONLY. DO NOT USE AS LIFTING EYE. MACHINE DAMAGE OR INJURY COULD OCCUR. 19 14 54 60 33 20 9108-3535 53 60 8 10 7 8 59 3 7 32 14 17 18 13 AUXILIARY VIEW OF R.H.
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OPTIONAL EQUIPMENT (9112-5092) Winch Installation 42' BOOM OPTION ONLY 38 39 43 44 46 47 48 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Revised 7-27-06 38 39 43 44 47 48 49 31 31 VIEW A-A VIEW B-B 23 22 55 27 1 22 56 28 8 26 AUXILIARY VIEW OF TOP OF HYDRAULIC RERSERVOIR Item Part No. Qty.
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OPTIONAL EQUIPMENT (9045-3050) Truss Boom Winch 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No.
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OPTIONAL EQUIPMENT (9045-3050) Truss Boom Winch 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Revised 7-05-06 Item Part No. Qty.
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OPTIONAL EQUIPMENT (9020-7879) Winch Motor 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty.
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OPTIONAL EQUIPMENT (9060-2706) Crossover Valve 534D-6 Starting Serial No. 0588001 534D-6 TURBO Starting Serial No. 0588008 Original Issue 7-01 Item Part No. Qty. 9060-2706 1 1 9020-3440 2 2 3 4 5 9020-3437 9020-3438 9020-3439 4 2 2 1 Description Of Part CROSSOVER RELIEF VALVE, (includes all items) RELIEF CARTRIDGE, (includes items 2 thru 4) BACKUP RING, (2/cartridge) O-RING, (1/cartridge) O-RING, (1/cartridge) BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
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OPTIONAL EQUIPMENT (9045-3034) Swing Cylinder 1 2 534D-6 Starting Serial No. 0588001 534D-6TURBO Starting Serial No. 0588008 Original Issue 7-01 9 9 11 14 18 15 13 12 16 3 6 7 5 4 6 8 10 17 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 Part No. Qty.
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OPTIONAL EQUIPMENT (9112-5087) Stabilizer Option (534 D-6) (9132-5028) Stabilizer Option (534 D-6T) Original Issue 6-02 STABILIZER WIRING 29 31 TO IGNITION SIDE OF OIL PRESSURE SWITCH ON ENGINE TIEWRAP TO ENGINE HARNESS TO STABILIZER VALVE STAB-PWR STAB-SW1 STAB-SW2 GND-7 STAB-PWR STAB-SW1 TO COMMON GROUND ON ENGINE BELL HOUSING GND-7 GND-8 42 STAB-SW2 GND-8 43 TO STABILIZER VALVE 40 44 17 18 19 20 6 8 9 10 15 16 5 6 7 21 22 11 2 12 24 25 26 27 28 29 30 A 23 34 35 36 37 38 41 33 39 3
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OPTIONAL EQUIPMENT (9112-5087) Stabilizer Option (534 D-6) (9132-5028) Stabilizer Option (534 D-6T) Original Issue 6-02 Item 1 Part No. Qty. Description Of Part Item Part No. Qty.
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HYDRAULIC COMPONENTS (9116-3045) Stabilizer Cylinder Original Issue 6-02 Part No. Qty. Description Of Part Item Part No. Qty.
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OPTIONAL EQUIPMENT (H137-5001) Vandal Kit Original Issue 11-05 1 6 2 3 4 5 10 10 11 12 VIEW OF FUEL FILTER ACCESS DOOR FRONT VIEW OF DASH SIDE VIEW OF DASH 7 9 8 10 SIDE VIEW OF HYDRAULIC TANK FRONT VIEW OF HYDRAULIC TANK 10 11 12 VIEW OF TANK & ENGINE COVER JD Item Part No. Qty.
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JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 265 811 111 Fax: (61) 265 810 122 JLG Latino Americana Ltda. Rua Eng.