Parts Manual Manual

ManualsBrandsGradall ManualsHoist534C-10

534C-9

534C-10

2460-4100

August 25, 2006

Starting Serial No.

534C-9 - 0344001

534C-10 - 0266001

PART MANUAL

CORPORATE OFFICE

JLG INDUSTRIES, INC.

1 JLG DRIVE

McConnellsburg, PA

17233-9533

USA

Telephone: (717) 485-5161

Fax: (717) 485-6417

GRADALL DIVISION

JLG INDUSTRIES, INC.

406 Mill Avenue S.W.

New Philadelphia, OH

44663

USA

Telephone: (330) 339-2211

Fax: (330) 339-8458

Summary of content (255 pages)

PAGE 1
® ® PART MANUAL ® 534C-9 534C-10 2460-4100 August 25, 2006 Starting Serial No. 534C-9 - 0344001 534C-10 - 0266001 CORPORATE OFFICE GRADALL DIVISION JLG INDUSTRIES, INC. 1 JLG DRIVE McConnellsburg, PA 17233-9533 USA Telephone: (717) 485-5161 Fax: (717) 485-6417 JLG INDUSTRIES, INC. 406 Mill Avenue S.W.
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INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 12-30-97 SECTION 1 – INTRODUCTION Table of Contents .................................................................................................................. 1-1 thru 1-4 Alphabetical Index ................................................................................................................. 1-5 thru 1-8 Service Kits .........................................................
PAGE 3
INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-6-95 SECTION 6 – DRIVE TRAIN * Front Axle Assembly ............................................................................................................................ 6-1 Front Axle ............................................................................................................................................. 6-2 Front Axle Housing ......................................
PAGE 4
INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-24-97 SECTION 10 – HYDRAULIC COMPONENTS (Continued) Stabilizer Cylinder ............................................................................................................................. 10-7 Outrigger Cylinder (534C-10) ........................................................................................................... 10-8 Priority Flow Control Valve .....................
PAGE 5
INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-28-99 SECTION 13 – OPTIONAL EQUIPMENT (Continued) AuxiliaryHydraulics & Installation Kit ................................................................................................ 13-8 Cab Enclosure .................................................................................................................................. 13-9 Tilt on Joystick ....................................
PAGE 6
INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-96 ACCELERATOR CABLE .................................................................................................................... 7-3 ACCELERATOR PEDAL ................................................................................................................... 7-3 AIR CLEANER ..................................................................................................
PAGE 7
INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-7-95 EXHAUST PIPE .................................................................................................................................. 5-7 EXHAUST SYSTEM ........................................................................................................................... 5-7 EXTENSION & RETRACTION CABLE ASSEMBLY ...........................................................
PAGE 8
INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-96 KITS ..................................................................................................................................................... 1-9 LIFT CYLINDER ................................................................................................................................ 10-3 LIFT CYLINDER HYDRAULIC CIRCUIT.................................................
PAGE 9
INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 SEAT .................................................................................................................................................... 2-1 SEAT BELT ......................................................................................................................................... 2-1 SECOND BOOM SECTION .........................................................................
PAGE 10
INTRODUCTION Service Kits Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-30-95 SECTION * KG PAGE NO. PART NUMBER DESCRIPTION 2 2 2-2 2-2 9103-5240 9104-5152 Steering Knuckle Kit Steering Cylinder Pin Kit 5 5-1 9108-5053 Engine Filter Kit (534C-9) 6 6 6 6-7 6-7 6-8 8698-4466 9114-4049 9104-4462 Miscellaneous Hardware Kit (Diff.l Carrier) Shim Kit (Diff.
PAGE 11
INTRODUCTION Service Kits Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-21-96 SECTION PAGE NO.
PAGE 12
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 0510-1441 ...................... 4-6, 4-7, 4-12 1440-2248 .............................. 13-4, 2-1 1440-3190 .......................... 13-9, 13-23 1440-3416 ......................................11-3 2443-1386 ....................................... 4-5 2460-1570 ............................ 13-26, 2-2 2464-1328 ......................................13-9 2474-1047 ....................................... 5-1 2477-1004 ............................
PAGE 13
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No.
PAGE 14
INTRODUCTION Part Number Index INDEX PART NUMBER 8471-8741 8471-8748 8471-8845 8471-8848 8471-8849 8471-8850 8471-8851 8471-8868 8471-8913 8471-8914 8471-8929 8471-8935 8471-8945 8471-8947 8471-8956 8471-8999 8471-9019 8507-1128 8510-1098 8540-1340 8561-1278 8584-1094 8594-1016 8594-1017 8612-1186 8654-1381 8662-1230 8667-1112 8668-1572 8668-3122 8668-3127 8668-3136 8668-3193 8668-3330 8668-3381 8668-3480 8688-1273 8688-1276 8688-1421 8688-3075 8688-3106 8688-3260 8688-3327 8688-3469 8692-1268 8692-1327 8
PAGE 15
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 8850-1006 .............. 10-15, 10-23, 11-2, ....................... 13-3, 13-4, 13-8, 13-24, ............................ 13-26, 2-2, 4-3, 4-4, ....................................... 4-5, 4-11, 9-4 8850-1007 ............................ 13-16, 2-1 8850-1008 ................ 10-23, 13-2, 13-4, ........................... 13-8, 13-19, 2-1, 4-3, ....................................... 4-4, 9-7, 9-12 8850-1010 ................................
PAGE 16
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 8866-2006 ............ 4-10, 4-12, 6-1, 9-9 8866-2007 ....................................... 9-7 8866-2008 ........ 5-1, 9-2, 9-4, 9-5, 9-7 8866-2010 .................................... 10-28 8866-2011 ................................5-1, 9-1 8866-2017 ....................................... 9-1 8866-2018 ........... 4-8, 4-10, 4-11, 4-12, ............................... 5-1, 9-3, 9-9, 9-12 8866-2019 ........ 4-4, 5-1, 7-4, 8-2, 9-1 8866-2020 ......
PAGE 17
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9020-2404 .................................... 10-17 9020-2405 .................................... 10-17 9020-2406 .................................... 10-17 9020-2407 .................................... 10-17 9020-2435 .................................... 10-17 9020-2500 ....................................... 6-8 9020-2501 ..................................
PAGE 18
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9045-5047 ......................................4-10 9045-5049 ....................................... 4-1 9045-5051 ....................................... 4-2 9045-5052 ....................................... 4-2 9045-6002 ....................................... 4-5 9045-6007 ......................................4-10 9045-6009 ...............................
PAGE 19
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9103-4276 .................. 10-1, 10-2, 10-3 9103-4301 .................................... 13-13 9103-4302 .................................... 13-13 9103-4303 .................................... 13-13 9103-4304 .................................... 13-13 9103-4305 .................................... 13-13 9103-4306 ....................................
PAGE 20
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9104-4426 ....................................... 6-3 9104-4441 .................................... 10-19 9104-4462 ....................................... 6-8 9104-4463 .................................... 13-13 9104-4464 .................................... 13-13 9104-4465 .................................... 13-13 9104-4466 .................................
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INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No.
PAGE 22
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 9109-4031 .................................... 10-16 9109-4032 .................................... 10-16 9109-4033 .................................... 10-16 9109-4034 .................................... 10-16 9109-4035 .................................... 10-16 9109-4037 .................................... 10-16 9109-4038 .................................... 10-16 9109-4039 .................................... 10-16 9109-4040 .....................
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INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No.
PAGE 24
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 9114-3281 ......................................12-1 9114-3282 ......................................12-1 9114-3283 ......................................12-1 9114-3284 ......................................12-1 9114-3285 ......................................12-1 9114-3286 ......................................12-1 9114-3287 ......................................12-1 9114-3288 ......................................12-1 9114-3289 .....................
PAGE 25
INTRODUCTION Part Number Index INDEX PART NUMBER 9114-4173 9114-4174 9114-4175 9114-4176 9114-4177 9114-4178 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4184 9114-4185 9114-4186 9114-4187 9114-4188 9114-4189 9114-4190 9114-4191 9114-4192 9114-4193 9114-4194 9114-4195 9114-4196 9114-4197 9114-4198 9114-4199 9114-4200 9114-4201 9114-4202 9114-4203 9114-4204 9114-4205 9114-4206 9114-4207 9114-4208 9114-4209 9114-4210 9114-4211 9114-4212 9114-4213 9114-4214 9114-4215 9114-4216 9114-4217 9114-4218 9
PAGE 26
INTRODUCTION Part Number Index INDEX PART NUMBER 9114-4384 9114-4385 9114-4386 9114-4387 9114-4388 9114-4389 9114-4391 9114-4392 9114-4393 9114-4394 9114-4395 9114-4396 9114-4397 9114-4398 9114-4399 9114-4400 9114-4402 9114-4403 9114-4404 9114-4405 9114-4406 9114-4407 9114-4408 9114-4410 9114-4411 9114-4412 9114-4413 9114-4414 9114-4415 9114-4416 9114-4417 9114-4418 9114-4419 9114-4420 9114-4421 9114-4422 9114-4423 9114-4424 9114-4425 9114-4431 9114-4432 9114-4433 9114-4440 9114-4442 9114-4447 9114-4448 9
PAGE 27
INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No.
PAGE 28
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-11-97 PCN 960038, 960052-KG MPC 2024 * Added items 58 thru 65.
PAGE 29
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-11-97 Item Part No. Qty.
PAGE 30
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 KG * Corrected 534C-10 Starting Serial Number in upper right corner.
PAGE 31
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 32
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-1-99 PCN 980730 MPC 3459-JH * Revised parts list, service notes and illustration.
PAGE 33
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts * NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-1-99 required to maintain a total max. gap of 1/16". * NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.
PAGE 34
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 6-96 Revised 3-1-99 1 2 21 22 23 4 20 19 (3)HOLES 125 2.377 DIA 2.378 3 12 18 20 19 8 9 17 24 25 5 LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES.
PAGE 35
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 6-96 Revised 3-1-99 NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.
PAGE 36
CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-10-99 * Note: For part numbers of internal bearings and seals that come with the axle, see page 6-3. Item Part No. 1 2 3 4 5 6 7 KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 9108-3480 Qty.
PAGE 37
CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Item Part No. 1 2 3 4 5 6 7 KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 9108-3480 Qty.
PAGE 38
CHASSIS & ATTACHING PARTS CAB GLASS 211/16 Rad. Typ. 3511/16 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 211/16 Rad. Typ. 265/8 RIGHT SIDE WINDOW LEFT SIDE WINDOW (STANDARD ON ALL UNITS) 411/2 103/8 421/4 34 2811/16 2611/16 231/2 DOOR SLIDING WINDOW ASSY (9130-3067) 1611/16 FRONT WINDOW 111/2 263/4 417/8 NOTE 3: TOP WINDOW IS LEXAN MR50T4-112. 1/4 THICK. 413/8 313/8 101/2 1/ 2 NOTE 1: CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION.
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CHASSIS & ATTACHING PARTS Outrigger Mounting Starting Serial No. 0266001 Original Issue 9-94 KG Item Part No. 1 2 8867-1001 3 4 5 6 7 8320-1073 9103-1141 8852-1206 9103-1140 8 9 9103-6041 9103-6032 Qty. Description Of Part 8 LUBE FITTING, STRAIGHT, 1/8 Ref DUAL P.O.
PAGE 40
BOOM First Boom Section Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-9-01 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 41
BOOM Second Boom Section Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 10-22-96 Item Part No. Qty. 1 2 3 4 5 9114-6015 9112-1082 9112-1083 9112-3019 8820-1534 1 4 4 4 8 6 7 8 9 10 8856-1109 9114-1062 9114-3168 9002-7471 8820-1562 16 1 4 6 8 11 9114-1303 4 KG Description Of Part BOOM, SECOND SECTION SHIM (.06 thick) SPACER (.06 thick) BEARING PAD HEX HD CAPSCREW, 3/8-24X1, GR5 (torque to 32-37 ft.lb.
PAGE 42
BOOM Third Boom Section Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-11-97 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 2 3 4 5 6 9114-6016 9114-3168 9114-1302 9114-1303 9002-7471 8820-1565 1 2 2 2 6 6 8 9 8856-1109 8820-1532 8 4 7 8820-1534 4 BOOM, THIRD SECTION BEARING PAD SPACER (.0598 thick) SHIM (.060 thick) HARDENED FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/4, GR5 (torque to 76-86 ft.lbs.
PAGE 43
BOOM Extension & Retraction Cables Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-2-06 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 44
BOOM Quick Switch Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item KG Part No. Qty.
PAGE 45
BOOM Boom Cross Section /Push Beam Pin Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-96 Revised 5-4-98 A 9114-1128 PUSH BEAM PIN (qty. 2) 8820-1075 HHCS, 1/2-13X3-1/2, GR5 (qty. 2) 8855-1013 LOCKWASHER, 1/2 (qty. 2) A VIEW A-A KG VIEW B-B VIEW C-C * Added hardware used to mount push beam pins.
PAGE 46
ATTACHMENTS Buckets Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 1 9045-5049 1 KG Description Of Part 60" BUCKET (3/4 yard capacity) Item Part No. Qty.
PAGE 47
ATTACHMENTS (9045-5051) & (9045-5052) Carriage Assemblies Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 11-29-00 NOTE: Item Part No. Qty.
PAGE 48
ATTACHMENTS (9045-5011) Truss Boom 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-01 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 49
ATTACHMENTS (9045-5012) Truss Boom W/Winch Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 7-05-06 Item Part No. Qty.
PAGE 50
ATTACHMENTS 6 Ft. Vertical Mast Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-06-06 Item 1 2 3 4 5 6 7 Part No. Qty. Description Of Part Item Part No. Qty. 9045-5035 1 8 9 8856-1004 8866-1013 2 1 9045-5037 1 8866-2006 1 9114-3209 1 9115-3015 1 10 11 8866-1016 8866-1180 1 1 9045-3031 9045-3032 9045-6002 8471-7640 9116-3138 1 1 1 1 1 9140-3414 1 9104-3126 2443-1386 8820-1037 1 2 2 6 FT.
PAGE 51
ATTACHMENTS (9108-5058) 48" Slope Piler Carriage Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 6-14-06 Item Part No. 9108-5058 9114-3317 9115-3013 1 2 3 9108-6121 9108-6122 4 *5 6 7 8 9 * 10 11 *12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 *13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 14 15 16 17 * 18 19 20 21 22 23 Qty.
PAGE 52
ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-14-06 Item Part No. 9130-5016 9114-3317 9115-3013 1 2 3 9130-6030 9108-6122 4 *5 6 7 8 9 * 10 11 * 12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 * 13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 14 15 16 17 * 18 19 20 21 22 23 Qty.
PAGE 53
ATTACHMENTS (9045-5044) 100 Degree Swing Fork Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-10-06 Item Part No. 9045-5044 9114-3212 9115-3016 1 2 9104-3126 9116-3138 9140-3414 3 8866-1013 8866-2006 4 5 9104-3125 9116-3139 9140-3413 6 7 8 8471-8067 9141-1073 8320-1024 9 10 11 12 13 14 15 16 17 18 9108-3249 7713-3140 7713-3177 9104-1324 8867-1008 9104-1325 8867-1022 9104-1327 9104-1322 8320-1026 19 Qty.
PAGE 54
ATTACHMENTS (9108-5056) Quick Hook Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-24-06 Item Part No. 9108-5056 Qty. Description Of Part Item Part No.
PAGE 55
ATTACHMENTS (9045-5047) 6' Swing Mast W/Side Shift 6 9 10 12 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 7-11-06 2 16 17 18 19 15 16 17 18 21 41 42 3 4 5 7 11 B 21 32 91 8 13 14 B 25 30 36 27 28 46 29 48 49 1 51 31 33 34 35 26 25 43 92 93 94 95 96 39 44 38 52 53 SECTION A-A C 64 88 62 70 75 A 59 A AUX HYD. LINES 62 77 78 79 80 69 76 90 SOLENOID VALVE 39 87 65 V1 .
PAGE 56
ATTACHMENTS (9045-5047) 6' Swing Mast W/Side Shift Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 7-11-06 Item 1 2 3 4 5 6 7 Part No. Qty.
PAGE 57
ATTACHMENTS (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 3-95 Revised 7-13-06 LK 4-11
PAGE 58
ATTACHMENTS (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 3-95 Revised 7-13-06 Item Part No. Qty.
PAGE 59
ATTACHMENTS (9130-5021) Swinging Slope Piler Starting Serial No. 0344001 Starting Serial No.
PAGE 60
ATTACHMENTS (9130-5021) Swinging Slope Piler Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty.
PAGE 61
ATTACHMENTS (9055-3011) 180 Degree Swing Frame Starting Serial No. 0344001 Starting Serial No.
PAGE 62
ATTACHMENTS (9055-3011) 180 Degree Swing Frame Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 63
ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION. Item TT Part No. Qty.
PAGE 64
ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Left Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-29-99 534C-9 (9114-3174 CUMMINS ENGINE) Part No. Description Of Part Part No. 9108-5053 ENGINE FILTER KIT (includes the following items) AIR FILTER OIL FILTER FUEL FILTER (primary) FUEL FILTER (secondary) FUEL FILTER (I/L) 9116-5020 9020-6262 9108-4001 7738-3202 7738-3203 9108-3218 KG 534C-10 (9115-3001 CUMMINS ENGINE) * Added item 90.
PAGE 65
ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Left Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-29-99 Item Part No.
PAGE 66
ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Left Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 9-29-99 534C-9 (9114-5117 CUMMINS ENGINE) Part No. Description Of Part Part No.
PAGE 67
ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Left Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 9-29-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 68
ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Left Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 9-29-99 534C-9/534C-10 (9114-5132 C-9 CUMMINS ENGINE ASSY) (9115-5040 C-10 CUMMINS ENGINE ASSY) Part No. Description Of Part 9136-5008 ENGINE FILTER KIT (includes the following items) AIR FILTER FUEL FILTER FUEL FILTER LUBE FILTER 9115-4001 9108-3218 7738-3303 9108-4001 KG * Added item 75.
PAGE 69
ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Left Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 9-29-99 Item Part No. Qty.
PAGE 70
ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Right Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 PCN 950424-KG * Changed quantity on items 4, 35, 36 & 44, changed part numbers on items 10, 38, 40 & added items 51 thru 55.
PAGE 71
ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Right Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 Item Part No.
PAGE 72
ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Right Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 3-13-97 * Changed quantities on items 6, 26 & 27, added item 58.
PAGE 73
ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Right Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 3-13-97 Item Part No. Qty.
PAGE 74
ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Right Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No.
PAGE 75
ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Right Side View 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 534C-9/534C-10 (9114-5132 C-9 CUMMINS ENGINE ASSY) (9115-5040 C-10 CUMMINS ENGINE ASSY) Part No. Description Of Part 9136-5008 ENGINE FILTER KIT (includes the following items) AIR FILTER FUEL FILTER FUEL FILTER LUBE FILTER 9115-4001 9108-3218 7738-3303 9108-4001 Item Part No.
PAGE 76
ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 77
ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0344222 Starting Serial No. 0266027 Original Issue 7-95 Revised 6-22-01 Part No. Qty. Description Of Part Item * 9108-5016 1 1 2 3 4 5 6 7 8 * 9 10 9108-3501 9040-0654 FUEL TANK ASSY, (includes items 1 thru 6, 9, 10 & 14) FUEL TANK, (includes items 4 & 14) FUEL SENDER, (includes item 3) SCREW FUEL TANK CAP, (w/chain) REDUCING BUSHING, 1/2X1/8 HOSE NIPPLE HOSE CLAMP FUEL LINE HOSE, 7/32 I.D.
PAGE 78
ENGINE & ATTACHING PARTS (9115-5016) Fuel Tank & Lines 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 12-19-00 Item Part No. Qty.
PAGE 79
ENGINE & ATTACHING PARTS (9114-5013) Radiator Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-12-00 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 80
ENGINE & ATTACHING PARTS (9114-5131) Radiator Assembly 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revise 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 81
ENGINE & ATTACHING PARTS Air Cleaner Piping * Starting Serial No. 0344001 Thru S/N 0444002 Original Issue 9-94 Revised 8-14-97 Item Part No. Qty.
PAGE 82
ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0266001 * Thru S/N 0266106 Original Issue 9-94 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 83
ENGINE & ATTACHING PARTS Air Cleaner Piping 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 84
ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0344001 Thru S/N 0444002 Original Issue 9-94 Revised 8-14-97 Item 1 2 3 4 5 KG Part No. Qty. Description Of Part 9020-5663 1 9020-6606 9020-6262 9020-1414 9020-0807 1 1 1 1 1 AIR CLEANER (includes items 1 thru 5) COVER W/NUT ELEMENT WING NUT W/SEAL VACUATOR BODY (not sold separately, order P/N 9020-5663) * Changed Serial Number listing.
PAGE 85
ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No.0266001 * Thru S/N 0266106 Original Issue 9-94 Revised 11-26-97 Item 1 2 3 4 5 KG Part No. Qty.
PAGE 86
ENGINE & ATTACHING PARTS Air Cleaner 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 KG Part No. Qty.
PAGE 87
ENGINE & ATTACHING PARTS Exhaust System 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 12-22-97 * NOTE: In order to improve the product life of item 5, we have developed a muffler mounting kit for service replacement. Order part number 9108-5146 which includes two 9114-1466 muffler mounts and two 8368-3175 muffler clamps. Item Part No. Qty.
PAGE 88
ENGINE & ATTACHING PARTS Exhaust System 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 7-97 Item Part No. Qty. 1 2 9108-3560 8368-3175 1 3 9114-6037 9108-3250 9114-3308 7721-3031 9104-3150 3 6 1 1 1 2 1 3 4 5 6 7 8 9 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT EXHAUST TUBE MUFFLER PIPE EXHAUST TUBE CLAMP (includes hardware) FLEXIBLE TUBING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 89
DRIVE TRAIN (9114-5139) Front Axle Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item Part No. Qty. 9114-5139 1 1 2 RS 3 4 5 6 9103-3373 9103-3374 8866-1305 8866-2064 7 8 8866-1204 8866-2194 9 8859-1206 8471-7524 Description Of Part FRONT AXLE ASSY(includes all items) Ref FRONT AXLE(see page 6-2 for details) 1 FRONT DRIVE MOTOR (see page 10-16 for details) 1 R.H. BRAKE LINE 1 L.H.
PAGE 90
DRIVE TRAIN (9114-5140) Front Axle Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 TO BRAKE LINES SEE PAGES 8-1 & 8-2 Item Part No. Qty.
PAGE 91
DRIVE TRAIN (9114-5119) Front Axle Assembly Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 6-96 TO BRAKE LINES SEE PAGES 8-1 & 8-2 Item Part No. Qty.
PAGE 92
DRIVE TRAIN (9114-3169) Front Axle Housing Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item RS Part No. Qty.
PAGE 93
DRIVE TRAIN (9114-3199) Front Axle Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 4-12-04 SERVICE NOTE: When servicing this axle, it is recommended that on machines with starting serial numbers prior to 0344874 and 0266106, that you: 1). Replace the old style cover plate with the new cover plate kit, p/n 9114-5130. 2). Then refill the axle with 40 pints of mobil 424 fluid instead of 33 pints. Item Qty.
PAGE 94
DRIVE TRAIN (9104-4422) Front Axle Housing Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty.
PAGE 95
DRIVE TRAIN (9114-4160) Parking Brake Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty.
PAGE 96
DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 5-15-00 SVC Item Part No. Qty.
PAGE 97
DRIVE TRAIN (9114-4339) (9114-4337) Left/Right Housing Assembly (9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 5-7-97 Item Part No. Qty.
PAGE 98
DRIVE TRAIN Brake Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item Part No. Qty.
PAGE 99
DRIVE TRAIN Brake Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 5-26-05 Part No. Qty.
PAGE 100
DRIVE TRAIN (9114-4048) Front Axle Differential Carrier Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-25-01 AK * Changed part number on item 44.
PAGE 101
DRIVE TRAIN (9114-4048) Front Axle Differential Carrier Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-25-01 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 102
DRIVE TRAIN Carrier Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 10-24-03 Item Part No. Qty.
PAGE 103
DRIVE TRAIN (9104-3472) Rear Steering Axle Drive Hub Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 2-26-96 ! Item *NOTE! To service item 17 locknut, a special wrench is required, order P/N 9114-4325 wrench. Part No. Qty.
PAGE 104
DRIVE TRAIN Wheels & Tires Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item RS Part No. Qty. Description Of Part 9112-5002 1 9112-5003 1 1 2 9104-3298 9104-3146 2 48 3 4 9108-3385 9103-3104 2 2 R.H. TIRE ASSY(includes items 1, 3 and 4) L.H. TIRE ASSY(includes items 1, 3 and 4) RIM LUG NUT (lubricate and torque to 350-400 ftlbs.) VALVE TIRE (not shown) 13.00 x 24, 12 ply, G-2 traction regular.
PAGE 105
CONTROLS Tilt & Sway Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-8-99 JH Item Part No. Qty. 1 2 9108-3107 8826-1022 1 4 3 4 5 6 7 8 * 9 9108-3393 9108-6089 8852-1304 9114-3191 9112-3062 9108-4282 9108-4359 2 1 3 3 2 1 1 Description Of Part REMOTE CONTROL VALVE HEX SOC. BUT. HD CAPSCREW, 5/16-18X3/4 CONTROL CABLE BRACKET HEX LOCKNUT, 1/4-20 HEX HD CAPSCREW, 1/4-20X4-1/2 CABLE ADAPTER KNOB BOOT * Added item 9.
PAGE 106
CONTROLS Brake & Inching Linkage Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty.
PAGE 107
CONTROLS Brake & Inching Linkage Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 PCN 950558-KG Item Part No. Qty.
PAGE 108
CONTROLS (9114-3118) Accelerator Pedal Assembly Starting Serial No. 0344001 thru 0444002 Starting Serial No. 0266001 thru 0266106 Original Issue 12-94 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 13 14 15 6 7 8 10 11 13 14 15 17 13 14 15 1 2 3 4 5 16 12 TO ENGINE ! Item * 1 2 3 4 5 6 7 8 SVC THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT, (item 1, not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY. Part No. Qty.
PAGE 109
CONTROLS (9114-3342) Accelerator Pedal Assembly 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED. 9 13 14 15 7 8 6 10 11 1 16 4 5 2 3 12 TO ENGINE Part No. Qty.
PAGE 110
CONTROLS (9114-5103) Floorplate Assy Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RS Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 111
CONTROLS (9114-5103) Floorplate Assy Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RS Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 112
CONTROLS (9114-5104) Floorplate Assy * Starting Serial No. 0344394 thru 0444002 * Starting Serial No. 0266057 thru 0266106 Original Issue 3-96 Revised 11-26-97 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 113
CONTROLS (9114-5104) Floorplate Assy * Starting Serial No. 0344394 thru 0444002 * Starting Serial No. 0266057 thru 0266106 Original Issue 3-96 Revised 11-26-97 Item Part No. Qty.
PAGE 114
CONTROLS (9114-5104) Floorplate Assy Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 115
CONTROLS (9114-5104) Floorplate Assy Starting Serial No. 0444003 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty.
PAGE 116
CONTROLS Steering Column & Attaching Parts 534C-9 Starting Serial No. 0344001 thru 0444002 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 12-94 Revised 12-22-98 Item Part No. Qty.
PAGE 117
CONTROLS Steering Column & Attaching Parts 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 8-2-00 NOTE: WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11. Tie Strap & Boot Kit Item Part No. Qty.
PAGE 118
BRAKES Service Brake Lines Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-1-96 FOR FLOORPLATE ASSY SEE PAGE 7-4 FOR FLOORPLATE ASSY SEE PAGE 7-4 TO SERVICE BRAKE SEE PAGE 6-1 Item Part No. 1 PCN 950573-KG 2 3 4 5 6 7 8 9 10 9020-7856 8363-3002 8866-2105 8471-7641 7732-3029 7713-3168 7713-3137 7713-3389 8820-1023 11 12 13 7713-3390 8866-1305 9114-3172 Qty.
PAGE 119
BRAKES Inching & Parking Brake Lines 534C-9 Starting Serial No. 0344001 SEE 534C-10 Starting Serial No. 0266001 Original Issue 12-94 PAGE 6-1 Revised 3-13-97 FWD LOOKING UP FROM UNDER CAB Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty.
PAGE 120
BRAKES Inching & Parking Brake Lines 534C-9 Starting Serial No. 0344394 SEE 534C-10 Starting Serial No. 0266057 PAGE 6-1 Original Issue 3-96 Revised 3-13-97 FWD LOOKING UP FROM UNDER CAB Item * 1 Part No. Qty.
PAGE 121
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 TO REAR DRIVE (SEE PAGE 9-4) TO RELIEF VALVE (SEE PAGE 8-2) TO STEERING CONTROL (SEE PAGE 9-8) TO STEERING CONTROL (SEE PAGE 9-8) TO TANK (SEE PAGE 9-2) PCN 950682, 960401, MPC 1426-KG *Added o-ring to item 2, changed part number on item 8, removed item 75 and changed item 76 to 75.
PAGE 122
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 Item Part No.
PAGE 123
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-2-98 TO REAR DRIVE (SEE PAGE 9-4) TO RELIEF VALVE (SEE PAGE 8-2) TO STEERING CONTROL (SEE PAGE 9-9) TO STEERING CONTROL (SEE PAGE 9-9) TO TANK (SEE PAGE 9-2) PCN 960401 - JH *Changed notes on art and serial number due to product change.
PAGE 124
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-2-98 Item Part No.
PAGE 125
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No.
PAGE 126
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Item Part No.
PAGE 127
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 TO TEE (SEE PAGE 8-2) TO REAR DRIVE (see page 9-4) TO VALVE (SEE PAGE 8-2) * Changed part number on items 1 & 3, changed quantity on item 9.
PAGE 128
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 Item Part No. * 1 8471-8748 * 3 8866-2070 4 5 6 7 8 8471-8424 8692-1327 9103-3230 8362-3032 * 9 8859-1210 8866-2028 8471-8480 9114-3058 2 10 11 12 13 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 22 23 24 8850-1004 8855-1009 8856-1107 8471-8481 9108-3310 Qty.
PAGE 129
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-3-98 TO TEE (SEE PAGE 8-2) TO REAR DRIVE (see page 9-4) TO VALVE (SEE PAGE 8-2) PCN 960401 - JH * Changed serial number due to product revision.
PAGE 130
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-3-98 Item * 1 Part No. 8471-8748 2 * 3 8866-2070 4 5 6 7 8 8471-8424 8692-1327 9103-3230 8362-3032 9 10 11 12 13 8859-1210 8866-2028 8471-8480 9114-3058 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 * 22 23 24 8850-1004 8855-1009 8856-1107 8471-8999 9105-3450 PCN 960401 - JH Qty.
PAGE 131
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No.
PAGE 132
HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Item Part No. 1 2 8471-8748 3 8866-2070 4 5 6 7 8 8471-8914 8692-1327 9103-3230 8362-3032 9 10 11 12 13 8859-1210 8866-2028 8471-8945 8866-1365 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 22 23 24 8850-1004 8855-1009 8856-1107 8471-8999 9105-3450 25 26 8471-8387 8471-8479 PCN 960401- JH Qty.
PAGE 133
HYDRAULIC CIRCUITS Front Drive Circuit Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 TO DUMP (SEE PAGE 9-2) * * Item Part No. Qty.
PAGE 134
HYDRAULIC CIRCUITS Front Drive Circuit 534C-9 Starting Serial No. 0344394 534C-10 Starting Serial No. 0266057 Original Issue 3-96 Revised 3-13-97 TO DUMP (SEE PAGE 9-2) Item Part No. Qty.
PAGE 135
HYDRAULIC CIRCUITS Front Drive Circuit 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 7-18-97 UIT CIRC UMP ) TO D page 9-2 (see SEE PAGE 8-2 Item Part No. Qty.
PAGE 136
HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-99 RIG HT LEF T IVE T DR -3) N O E9 FR TO E PAG (SE R FR KG O O NT FM AC T IGH RE AR E HIN * Revised artwork, items 30 & 22 were reversed.
PAGE 137
HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-99 Item Part No. Qty.
PAGE 138
HYDRAULIC CIRCUITS Rear Drive Circuit 534-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 2-18-98 RIG HT SEE PAGE 9-2 SEE PAGE 8-2 LEF E RIV NT D 9-3) O R E F TO E PAG (SE H RIG FR KG O O NT * Added item 73.
PAGE 139
HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 2-18-98 Item Part No. Qty.
PAGE 140
HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. 1 2 3 4 5 6 7 8 KG 8859-1207 8866-2022 8866-2107 8471-8382 8471-8340 8866-2108 8866-2008 Qty. Description Of Part Ref LIFT CYLINDER ASSY (see page 10-3 for details) 6 O-RING 4 CONNECTOR (includes item 2) 8 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 2 CONNECTOR (includes item 2) Item Part No.
PAGE 141
HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. 1 2 3 4 5 6 7 KG 8471-8371 8866-2022 8859-1207 7713-3073 7713-3052 7713-3209 Qty. Description Of Part Ref CROWD CYLINDER ASSY (see page 10-2 for details) 2 HOSE ASSY 2 CONNECTOR (includes item 4) 4 O-RING 2 CLAMP SET 2 COVER PLATE 2 HEX HD CAPSCREW, 1/4-20X1-3/8 Item Part No. Qty.
PAGE 142
HYDRAULIC CIRCUITS Tilt Cylinder & Tilt Compensating Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 SEE SERVICE NOTE ! NOTE: TO REPLACE EXISTING CLAMP (item 26 with item 35) IN THE FIELD, IT REQUIRES SOME MINOR WELDING. 1. Remove existing base plate, weld channel's 9114-1375 (two required) to underside of boom and paint affected area. 2. Install cushion clamp p/n 9020-7464. 3. Adjust outside hoses to maintain 4" loop dimension. 4.
PAGE 143
HYDRAULIC CIRCUITS Tilt Cylinder & Tilt Compensating Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 ! NOTE: TO REPLACE EXISTING CLAMP (item 26 with item 35) IN THE FIELD, IT REQUIRES SOME MINOR WELDING. 1. Remove existing base plate, weld channel's 9114-1375 (two required) to underside of boom and paint affected area. 2. Install cushion clamp p/n 9020-7464. 3. Adjust outside hoses to maintain 4" loop dimension. 4. Adjust Tilt & Aux.
PAGE 144
HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 1 8820-1040 3 2 3 8855-1011 4 5 8859-1202 8866-2082 KG Description Of Part HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 Ref DUAL P.O. CHECK VALVE (see page 10-12 for details) 2 O-RING 2 CONNECTOR (includes item 4) Item Part No. 6 7 8 9 10 11 8471-8366 8866-1341 8866-2020 8859-1207 Qty.
PAGE 145
HYDRAULIC CIRCUITS Steering Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-12-00 TO TEE (SEE PAGE 9-2) Item Part No. Qty.
PAGE 146
HYDRAULIC CIRCUITS Steering Cylinder Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 6-96 Revised 8-14-97 TO TEE (SEE PAGE 9-2) Item Part No. Qty.
PAGE 147
HYDRAULIC CIRCUITS Joystick Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 3-13-97 TO SOLENOID VALVE TO HYDRAULIC RESERVOIR Item Part No. Qty.
PAGE 148
HYDRAULIC CIRCUITS Stabilizer Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 4-95 TO HYDRAULIC TANK Item Part No. Qty. 1 2 8471-6426 8866-2065 1 3 3 4 8859-1205 5 8320-1073 6 7 8 9104-3199 9114-1235 9114-1172 KG Description Of Part HOSE ASSY ELBOW, 90 DEGREES (includes item 3) 5 O-RING Ref STABILIZER VALVE ASSY (see page 10-26 for details) 2 HEX HD CAPSCREW, 3/8-16X4-1/2, GR5 2 SQUARE NUT 1 BRACKET 2 BRACKET Item Part No. Qty.
PAGE 149
HYDRAULIC CIRCUITS Outrigger Cylinder 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 7-1-98 * * Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9103-3201 8859-1205 8866-2018 8471-8421 7713-3139 7713-3140 7713-3177 7713-3168 9114-3064 9114-3063 9114-3062 7713-3389 7713-3390 8471-8418 8471-8554 9105-3450 18 9105-3426 Qty.
PAGE 150
HYDRAULIC COMPONENTS (9114-3002) Tilt Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-07-05 Item Part No. Qty. Description Of Part * 9114-3002 1 TILT CYLINDER ASSY (includes items 1 thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.
PAGE 151
HYDRAULIC COMPONENTS (9114-3214) Tilt Cylinder 534C-9 Starting Serial No. 0344240 534C-10 Starting Serial No. 0266032 Original Issue 2-96 Revised 3-13-97 Item Part No. Qty. Description Of Part 9114-3214 1 TILT CYLINDER ASSY (includes items 1 thru 19) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.
PAGE 152
HYDRAULIC COMPONENTS (9114-3001) Crowd Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-03 Item 1 2 3 4 5 6 7 8 9 10 11 12 SVC Part No. Qty. Description Of Part 9114-3001 1 9114-4003 1 9114-4016 9114-4017 9106-4017 1 1 1 2 1 1 1 1 1 CROWD CYLINDER ASSY, (includes items 1 thru 18) SEAL KIT, (includes items 4, 5, 6, 9, 11, 12 & 14 thru 17) CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT, (torque 825-875 ft.lbs.
PAGE 153
HYDRAULIC COMPONENTS (9114-3004) Lift Cylinder Starting Serial No. 0344001 Thru 0344048 Starting Serial No. 0266001 Thru 0266003 Original Issue 9-94 Revised 1-8-99 Item * 1 2 3 4 5 6 7 8 9 10 11 12 JH Part No. Qty. Description Of Part Item 9114-3004 2 LIFT CYLINDER ASSY (includes items 1thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING, 90 DEGREES CASE ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.
PAGE 154
HYDRAULIC COMPONENTS (9114-3186) Lift Cylinder Starting Serial No. 0344049 Starting Serial No. 0266004 Original Issue 9-94 Revised 5-11-00 Item *1 2 3 4 5 6 7 8 9 10 11 12 SVC Part No. Qty. Description Of Part Item 9114-3186 2 LIFT CYLINDER ASSY (includes items 1thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING CASE ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.
PAGE 155
HYDRAULIC COMPONENTS (9114-3003) Compensating Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 KG Part No. Qty. Description Of Part Item 9114-3003 1 COMPENSATING CYLINDER ASSY (includes items 1 thru 18) SEAL KIT (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.
PAGE 156
HYDRAULIC COMPONENTS (9114-3007) Sway Cylinder Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty. Description Of Part Item 9114-3007 1 9114-4005 1 9106-4016 8867-1001 9114-4032 9114-4017 9106-4017 3 2 1 1 1 2 1 1 1 1 SWAY CYLINDER (includes items 1 thru 18) SEAL KIT (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 650-700 ft.lbs.
PAGE 157
HYDRAULIC COMPONENTS (9114-3014) Steering Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-14-05 Item * 1 * 2 3 4 5 6 7 8 9 JD Part No. Qty. 9114-3014 2 9114-4006 1 9112-4087 9114-4267 8867-1001 9114-4037 9114-4017 9114-4038 1 1 1 1 1 1 1 1 1 1 Description Of Part STEERING CYLINDER (includes all items) SEAL KIT (includes items 6, 7, 8, 9, 11, 12, 14, 15 & 16) BUSHING,1-1/2 O.D. BUSHING, 1-5/8 O.D.
PAGE 158
HYDRAULIC COMPONENTS (9116-3090) Steering Cylinder 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 1-11-99 Item * 1 2 3 4 5 6 7 8 9 JH Part No. Qty. 9116-3090 2 9114-4006 1 9116-4018 9114-4128 9114-4037 9112-4096 9114-4038 1 1 1 1 1 2 1 1 1 Description Of Part STEERING CYLINDER (includes all items) SEAL KIT (includes items 6, 7, 8, 9, 11, 12, 14, 15 & 16) BUSHING GREASE FITTING CASE ASSY SELF-TAPPING SCREW LOCKNUT (torque 400-425 ft.lbs.
PAGE 159
HYDRAULIC COMPONENTS (9116-3178) Steering Cylinder 534C-9 Starting Serial No. 0344514 534C-10 Starting Serial No. 0266073 Original Issue 6-96 Revised 9-7-05 3 1 5 9 6 9 10 11 7 8 3 14 15 12 13 4 16 17 2 18 19 20 21 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 160
HYDRAULIC COMPONENTS (9114-3113) Stabilizer Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 4-13-95 Part No. Qty.
PAGE 161
HYDRAULIC COMPONENTS (9114-3048) Outrigger Cylinder Starting Serial No. 0266001 Original Issue 9-94 Part No. Qty.
PAGE 162
HYDRAULIC COMPONENTS (9114-3047) Priority Flow Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty.
PAGE 163
HYDRAULIC COMPONENTS (9112-3131) Brake Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 12-94 Revised 3-1-96 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty.
PAGE 164
HYDRAULIC COMPONENTS (9114-3201) Brake Valve Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Item 1 2 Part No. Qty.
PAGE 165
HYDRAULIC COMPONENTS (9104-3446) Solenoid Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 RS Part No. Qty.
PAGE 166
HYDRAULIC COMPONENTS (9108-3262) Dual P.O. Check Valve Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 12-94 Revised 5-22-00 NOTE! 9108-3262 DUAL P.O. CHECK VALVE IS USED ON THE FOLLOWING (9114-3007) FRONT SWAY CYLINDER, PAGE (10-5) (9108-5058) 48" SLOPE PILER CARRIAGE, PAGE (4-6) (9130-5016) 66" SLOPE PILER CARRIAGE, PAGE (4-7) Item Part No. Qty. 9108-3262 1 9104-4002 1 2 7713-3248 Ref 1 2 3 4 5 9108-4227 9108-4228 8859-1009 2 2 2 Description Of Part DUAL P.O.
PAGE 167
HYDRAULIC COMPONENTS (9104-3258) Dual P.O. Check Valve Starting Serial No.0266001 Original Issue 9-94 Revised 5-12-00 NOTE! 9104-3258 DUAL P.O. CHECK VALVE IS USED ON THE FOLLOWING: (9114-3048) OUTRIGGER CYLINDER, PAGE (10-8) Item 1 2 3 4 5 6 7 8 9 SVC Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9104-3258 2 9104-4304 1 9103-4107 1 9104-4308 8855-1011 9104-4309 9103-4111 9103-4112 9104-4305 9104-4306 9104-4307 9103-4116 1 3 1 1 1 1 1 1 1 DUAL P.O.
PAGE 168
HYDRAULIC COMPONENTS (9114-3140) Inching Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 9114-3140 8093-4423 8093-4202 1 1 1 1 1 2 INCHING VALVE (includes all items) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW 8821-2228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 169
HYDRAULIC COMPONENTS (9114-3017) Main Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-6-96 PARTS NEEDED TO CONVERT TO A 5-SECTION VALVE W/AUXILIARY HYDRAULICS (ref. pg. 13-15) KG P/N QTY. DESCRIPTION 9114-4194 9103-4070 9114-4254 1 1 2 AUXILIARY VALVE SECTION STUD KIT SECTION SEAL KIT * Added conversion chart.
PAGE 170
HYDRAULIC COMPONENTS (9114-3017) Main Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-6-96 PARTS NEEDED TO CONVERT TO A 5-SECTION VALVE W/AUXILIARY HYDRAULLICS (ref. pg. 13-15) Item KG DESCRIPTION 9114-4194 9103-4070 9114-4254 1 1 2 AUXILIARY VALVE SECTION STUD KIT SECTION SEAL KIT Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 171
HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-28-96 KG * Changed art on item 13.
PAGE 172
HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-28-96 Item Part No. Qty.
PAGE 173
HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters 534C-9 Starting Serial No. 0344384 534C-10 Starting Serial No.
PAGE 174
HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters 534C-9 Starting Serial No. 0344384 534C-10 Starting Serial No.0266056 Original Issue 3-97 Item Part No. Qty.
PAGE 175
HYDRAULIC COMPONENTS (9114-3180) Front Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 4-3-06 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 MC Part No. Qty.
PAGE 176
HYDRAULIC COMPONENTS (9116-3044) Front Drive Motor Starting Serial No. 0344436 Starting Serial No.0266036 Original Issue 5-96 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG Part No. Qty.
PAGE 177
HYDRAULIC COMPONENTS (9114-3050) Main Hydraulic Pump Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 12-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 RS Part No. Qty.
PAGE 178
HYDRAULIC COMPONENTS (9114-3005) Hydrostatic Transmission 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 6-29-99 KG * Added part number to item 14, changed part numbers on items 34 & 47, removed part number from item 54.
PAGE 179
HYDRAULIC COMPONENTS (9114-3005) Hydrostatic Transmission 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 6-29-99 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 KG Part No. Qty.
PAGE 180
HYDRAULIC COMPONENTS (9116-3048) Hydrostatic Transmission Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 5-96 Revised 1-10-99 KG * Corrected part number and description on item 15.
PAGE 181
HYDRAULIC COMPONENTS (9116-3048) Hydrostatic Transmission Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 5-96 Revised 1-10-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 182
HYDRAULIC COMPONENTS (9114-3173) Hydraulic Gear Pump Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 12-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty.
PAGE 183
HYDRAULIC COMPONENTS (9130-3037) Joystick Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-03-05 1 2 8 9 7 3 10 2 16 4 11 12 13 17 5 14 15 6 ! NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICEABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY AND CAN RESULT IN A JOYSTICK MALFUNCTION. Item 1 2 3 4 5 6 *7 8 9 10 JD Part No. Qty.
PAGE 184
HYDRAULIC COMPONENTS (9114-3049) Traction Lock Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 10-17-03 1 4 12 16 3 2 5 15 13 14 14 17 10 11 18 20 8 19 9 7 2 3 4 21 22 6 23 5 1 25 26 24 27 29 30 28 31 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 185
HYDRAULIC COMPONENTS (9114-3006) Rear Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 8-17-99 KG * Added part number to item 4.
PAGE 186
HYDRAULIC COMPONENTS (9114-3006) Rear Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 8-17-99 . Item 1 2 3 * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty.
PAGE 187
HYDRAULIC COMPONENTS (9116-3023) Rear Drive Motor Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 5-96 Item Part No. 9116-3023 9114-4414 KG 1 2 9114-4415 9114-4416 3 4 5 6 9114-4417 9114-4418 9114-4419 9114-4420 7 8 9 9109-4028 Qty.
PAGE 188
HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0344001 Starting Serial No.
PAGE 189
HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-05-06 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 190
HYDRAULIC COMPONENTS ( 9020-7879) Winch Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty.
PAGE 191
HYDRAULIC COMPONENTS (9060-2706) Crossover Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 9060-2706 1 1 9020-3440 2 2 3 4 5 9020-3437 9020-3438 9020-3439 4 2 2 1 Description Of Part CROSSOVER RELIEF VALVE (includes all items) RELIEF CARTRIDGE (includes items 2 thru 4) BACKUP RING (2/cartridge) O-RING (1/cartridge) O-RING (1/cartridge) BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 192
HYDRAULIC COMPONENTS (9111-3003) Stabilizer Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 4-13-95 Item Part No. Qty.
PAGE 193
HYDRAULIC COMPONENTS (9114-3161) Outrigger Valve Starting Serial No. 0266001 Original Issue 9-94 Item KG Part No. Qty.
PAGE 194
HYDRAULIC COMPONENTS (9114-5067) Thermal Bypass Valve Assy 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Revised 5-12-00 Item Part No. Qty.
PAGE 195
ELECTRICAL (9114-5031) Gauge Panel Assembly * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No.
PAGE 196
ELECTRICAL (9114-5031) Gauge Panel Assembly * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 ON OFF BEACON PULL ON ON OFF LIGHTS HIGH OFF LOW HEATER 12 12 12 123 123 123 123 123 123 PARK BRAKE ON ALT 4X4 ON OFF PARK BRAKE 4X4 AUX LIGHT ON OFF STARTING AID DATCON HOURS 1/10 HORN 4X2 3/32 Min. 1/8 Max. With lockwasher under panel, bushing extention above panel must not exceed .
PAGE 197
ELECTRICAL (9114-3331) Gauge Panel Assembly 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 1-8-99 KG Item Part No. Qty. Description Of Part 1 9114-3331 9136-4004 1 1 2 3 4 5 6 7 * 8 * 9 * 10 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 9136-4008 7738-3470 9114-3128 9114-3127 1 1 1 1 1 1 2 2 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
PAGE 198
ELECTRICAL Dash Panel * Starting Serial No. 0344001 thru 0444002 * Starting Serial No.0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY PARTIAL VIEW FROM UNDER DASH TRC LOK 4X4 STEERING COLUMN MOUNT GND-2 GND-3 TO REVERSE MASTER SWITCH. IGN-C PRK IGN ACC-A ACC-B IGN-A IGN-B START-A BAT BAT ALT EXC-A VLT GAG ACC-A BAT BAT BAT IGN-C IGN-A ENLARGED VIEW OF IGNITION SWITCH CONNECTION Item Part No.
PAGE 199
ELECTRICAL Dash Panel 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY Item Part No. Qty. Description Of Part Item Part No.
PAGE 200
ELECTRICAL Battery & Cables 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.0266001 Original Issue 9-94 Revised 5-31-05 2 2 3 4 5 8 9 10 5 7 8 1 * 6 Item Part No. Qty.
PAGE 201
MISCELLANEOUS Frame Decals * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No.0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 1440-4645 METAL PROTECTANT ( 12 OZ. CAN ) 1440-4646 METAL PROTECTANT ( 1 GAL. ) USE AS REQUIRED A A VIEW A-A Item 1 2 Part No. Qty.
PAGE 202
MISCELLANEOUS Frame Decals 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 1440-4645 METAL PROTECTANT ( 12 OZ. CAN) 1440-4646 METAL PROTECTANT ( 1 GAL. ) USE AS REQUIRED Original Issue 8-97 Revised 11-26-97 A A VIEW A-A Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 203
MISCELLANEOUS Boom Decals * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 56 1/2" 15 3/8" 6 7/8" R 17" 8" 8 3/4" TYP 10 3/4" TYP 16" 23" TYP 38" 60" 6' 10" (82") 8' 8" (104") Item 1 2 3 4 5 6 7 KG Part No. Qty.
PAGE 204
MISCELLANEOUS Boom Decals 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 56 1/2" 15 3/8" 6 7/8" R 17" 8" 8 3/4" TYP 10 3/4" TYP 16" 23" TYP 38" 60" 6' 10" (82") 8' 8" (104") Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 205
OPTIONAL EQUIPMENT (9104-3353) Block Heater Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 REPLACES FROST PLUG ON RIGHT SIDE OF ENGINE. Item KG Part No. Qty.
PAGE 206
OPTIONAL EQUIPMENT (9114-5018) Winch Installation - 534C-9 (9115-5003) Winch Installation - 534C-10 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.
PAGE 207
OPTIONAL EQUIPMENT (9114-5018) Winch Installation - 534C-9 (9115-5003) Winch Installation - 534C-10 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-27-06 Item Part No.
PAGE 208
OPTIONAL EQUIPMENT (9114-5021) Work Light Package 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.
PAGE 209
OPTIONAL EQUIPMENT (9114-5021) Work Light Package 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 10-5-00 ON OFF BEACON PULL ON 41 AUX LIGHT HIGH ON OFF OFF LOW STARTING AID HEATER 40 PARK BRAKE ON ALT DATCON 0 0 0 0 0 0 4X4 HOURS 1/10 4X2 HORN ACC-C GND-3 TO L.H.FRT CAB LIGHT TO R.H.
PAGE 210
OPTIONAL EQUIPMENT (9114-5098) Work Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-5-00 PCN 000221-SVC * Revised illustration and parts list.
PAGE 211
OPTIONAL EQUIPMENT (9114-5098) Work Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-5-00 USE ITEM 35 AS NEEDED TO TIE WIRES UNDER DASH USE ITEM 43 AS NEEDED TO COVER ALL WIRES IN LIGHT PACKAGE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty.
PAGE 212
OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No.
PAGE 213
OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No. 0266001 Original Issue 9-94 Revised 7-31-06 R/UP B 68 A L/DN B A 10 11 54 62 74 75 76 77 47 48 49 78 AUXILIARY CONTROLS 63 70 VIEW B-B C ~ C 73 2 69 67 71 72 70 3 1 4 5 45 47 48 49 46 50 L/DN R/UP LIFT 81 CROWD TILT 51 10 52 53 54 55 56 57 59 60 61 58 40 63 SWAY AUX.
PAGE 214
OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No. 0266001 Original Issue 9-94 Revised 7-31-06 Item Part No.
PAGE 215
OPTIONAL EQUIPMENT (9114-5032) Vandal Kit Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 KG Item Part No. Qty.
PAGE 216
OPTIONAL EQUIPMENT (9114-5033) Glow Plug Installation Starting Serial No.0344001 Original Issue 9-94 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH ON OFF PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 217
OPTIONAL EQUIPMENT (9114-5036) R.H. Tilt/Sway Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 C A A PARTIAL VIEW A-A B B C VIEW B-B VIEW C-C Item Part No. Qty. 1 2 3 4 5 9114-5036 9108-1480 8863-1338 9002-8662 8856-1113 9114-6043 Ref 1 1 3 9 1 KG Description Of Part R.H. Tilt/Sway COVER PLATE COTTER PIN WAVE BEND WASHER WASHER, 5/8 SWAY LEVER Item Part No. Qty.
PAGE 218
OPTIONAL EQUIPMENT (9114-5047) Auxiliary Hydraulics Assembly (9114-5054) Auxliliary Hydraulics Inst. Kit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.
PAGE 219
OPTIONAL EQUIPMENT (9114-5047) Auxiliary Hydraulics Assembly (9114-5054) Auxiliary Hydraulics Inst. Kit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.0266001 Original Issue 9-94 Revised 8-1-06 VIEW B-B VIEW A-A VIEW D-D Item Part No.
PAGE 220
OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-7-97 VIEW B-B VIEW OF INSIDE OF CAB DOOR VIEW A-A KG * Pages re-done entirely to match cab enclosure pages in other manuals.
PAGE 221
OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-7-97 VIEW C-C Item Part No. Qty.
PAGE 222
OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 KG * Corrected 534C-10 Starting Serial Number in upper right corner.
PAGE 223
OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 KG Part No. Qty.
PAGE 224
OPTIONAL EQUIPMENT (9114-5116) Tilt On Joystick Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 BOTTOM VIEW OF FLOOR PLATE VIEW INSIDE CAB RED YELLOW ELECTRICAL SCHEMATIC ATTACH TO SPL ACC2 IN DASH HARNESS BLACK B YELLOW C GRAY WIRE DESIGNATION VIEW INSIDE CAB PIN DESIGNATION WEATHER PACK SHROUD (3-WIRE) #1201-0717 A RED MAIN CONTROL VALVE KG * Added note.
PAGE 225
OPTIONAL EQUIPMENT (9114-5116) Tilt On Joystick Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 VIEW B-B VIEW A-A * Item NOTE: Customers who desire more "feel" in the control of the tilt cylinder function can restore the manual functioning by purchasing the following kits: (1) 9114-4265 Valve positioner kit (1) 9114-4264 Spool retainer kit (2) 9114-4263 Spool seal kit See page 10-14 for more details on these kits. Part No.
PAGE 226
OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty.
PAGE 227
OPTIONAL EQUIPMENT (9108-3262) Dual P.O. Check Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-22-95 Item Part No. Qty. 9108-3262 1 9104-4002 1 2 3 4 *5 7713-3248 9108-4227 9108-4228 8859-1009 Description Of Part DUAL P.O. CHECK VALVE ASSY (includes all items) Ref SEAL KIT (includes items 3 & 4) 1 BODY 2 CHECK VALVE 2 O-RING 2 O-RING 2 O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Added item 5.
PAGE 228
OPTIONAL EQUIPMENT (9103-3366) Swing Cylinder Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty.
PAGE 229
OPTIONAL EQUIPMENT (9045-3034) Swing Cylinder Assembly Original Issue 7-10-06 1 2 9 9 11 14 18 15 13 12 16 3 6 7 5 4 6 8 10 17 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 Part No. Qty.
PAGE 230
OPTIONAL EQUIPMENT (9103-3196) Winch Starting Serial No. 0344001 Starting Serial No.
PAGE 231
OPTIONAL EQUIPMENT (9103-3196) Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 KG Part No. Qty.
PAGE 232
OPTIONAL EQUIPMENT (9114-3041) Control Valve W/Aux. Hyd. Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 KG * Art and parts list completely re-done.
PAGE 233
OPTIONAL EQUIPMENT (9114-3041) Control Valve W/Aux. Hyd. Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 234
OPTIONAL EQUIPMENT (9115-5004) Glow Plug Installation Starting Serial No.0266001 Original Issue 2-95 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 11 12 KG Part No. Qty.
PAGE 235
OPTIONAL EQUIPMENT (9112-5101) Glow Plug Installation 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0366107 Original Issue 8-97 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 MB Part No. Qty.
PAGE 236
OPTIONAL EQUIPMENT (9114-5057) Ether Start - 534C-9 (9115-5005) Ether Start - 534C-10 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 2-95 Revised 9-11-95 THERMOSTAT WIRE LOCATION (534C-10 ONLY) THERMOSTAT WIRE LOCATION (534C-9 ONLY) VIEW B - B VALVE & COIL ASSY TOGGLE SWITCH THERMOSTAT ATTACH TO "ST" TERMINAL IGNITION SWITCH WIRING SCHEMATIC VIEW A - A DASH PANEL VIEW Item Part No. 9114-5057 * 9115-5005 Qty.
PAGE 237
OPTIONAL EQUIPMENT (9114-5097) Ether Start 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 5-31-06 Item 1 2 3 JD Part No. Qty. 9114-5097 1 9114-3362 8698-3202 9002-7187 1 1 4 Description Of Part ETHER START OPTION (includes all items) QUICK START KIT WIRE CONNECTOR TY-RAP Item Part No. Qty.
PAGE 238
OPTIONAL EQUIPMENT (9055-3016) SWING VALVE ASSEMBLY Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 239
OPTIONAL EQUIPMENT (9114-5059) Winch Drain Line Installation Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 8-3-06 NOTE: SEE PAGE 13-2 (9114-5018) WINCH INSTALLATION FOR LOCATION OF THESE PARTS. USE CAPS TO SEAL LINE. Item PCN 950855, 000280, ER 45639 - LK Part No. Qty.
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OPTIONAL EQUIPMENT (9114-5023) STABILIZER OPTION 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 3-14-97 Item Part No. Qty.
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OPTIONAL EQUIPMENT (9114-5066) Inline Bypass For Service Only Original Issue 12-96 KG Item Part No. Qty. Description Of Part 1 2 3 9114-5066 9116-3190 9116-3191 8866-2067 1 1 1 2 4 5 6 7 8 9 8859-1207 8471-8913 8866-2110 8866-2244 8471-8914 9114-3058 8471-8424 2 1 2 1 1 -1 -1 INLINE BYPASS (includes all items) TUBE ASSY INLINE VALVE ELBOW, 90 DEGREES (includes o-ring) O-RING HOSE ASSY ELBOW, 90 DEGREES (swivel nut) SWIVEL NUT RUN TEE, 1" TUBE HOSE ASSY TUBE ASSY (remove from std.
PAGE 242
OPTIONAL EQUIPMENT (9108-5073) Hydraulic Reservoir Heater Installation Original Issue 12-96 Item 1 2 KG Part No. Qty.
PAGE 243
OPTIONAL EQUIPMENT (9114-5101) Wiper For Top Window 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 KG Part No. Qty. 9114-5101 1 Description Of Part WIPER FOR TOP WINDOW (includes all items) 9114-3196 1 WIPER MOTOR 9114-1341 1 MOUNTING PLATE 9103-3464 1 WIPER ARM 9114-3197 1 WIPER BLADE 8820-1003 1 HEX HD CAPSCREW, 1/4-20X3/4, GR5 8850-1004 1 HEX NUT, 1/4-20 9114-3090 1 TOP WINDOW 12.
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OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-6-00 FOR CAB ENCLOSURE EQUIPPED MACHINES ONLY! 13 AUX VIEW A-A 1 2 5 12 15 16 17 18 23 6 7 8 14 TO LIGHT SWITCH (FOR CAB LIGHTS) TO FUSE FROM IGNITION SWITCH (FOR DOME LIGHT) 1 3 5 12 15 16 17 18 23 11 A A NOTE: INSTALL CONNECTORS TO TURN SIGNAL SWITCH AS FOLLOWS - BULLET CONNECTORS: RED, GREEN, GRAY, BLACK & GRAY/BLACK. CONNECT YELLOW WIRE ON SWITCH TO YELLOW WIRE ON PIGTAIL.
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OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package Starting Serial No.
PAGE 246
OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package ELECTRICAL SCHEMATIC PARK LIGHT (BLACK) TURN LIGHT (RED) LO-BEAM LIGHT (BROWN) HI-BEAM LIGHT (GRAY) HI-BEAM LIGHT (GRAY) LO-BEAM LIGHT (BROWN) TURN LIGHT (RED) Starting Serial No.
PAGE 247
OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 2-98 Revised 5-31-05 FRONT OF MACHINE Item Part No. Qty.
PAGE 248
OPTIONAL EQUIPMENT (9114-5042) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 1 2 20 3 21 4 19 18 12 7 17 19 8 9 16 22 23 5 18 24 25 6 UPPER 26 27 28 29 14 15 7 8 LOWER 39 40 33 9 14 LEFT SIDE 10 12 11 38 13 35 36 ENLARGED VIEW 37 41 42 UPPER 43 47 32 33 49 34 36 48 44 14 LOWER 31 RIGHT SIDE 45 51 50 46 36 30 53 55 JH 54 52 FRONT OF MACHINE 13-26
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OPTIONAL EQUIPMENT (9114-5042) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line hoses or order separately if replacement is required. NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement.
PAGE 250
OPTIONAL EQUIPMENT (9103-3387) 5-Button Handle Starting Serial No. 0355001 Original Issue 6-99 Item 1 2 3 4 5 6 7 8 KG Part No. Qty. 9103-3387 1 9136-4015 9136-4016 9136-4017 9136-4018 9136-4019 9136-4020 9136-4021 9136-4022 3 5 1 5 1 1 1 1 Description Of Part 5-BUTTON HANDLE (includes all items) FACEPLATE SCREW PUSHBUTTON BOOT FACEPLATE PUSHBUTTON SWITCH FACEPLATE GASKET HOUSING CABLE STOP CABLE (2.75 ft.
PAGE 251
OPTIONAL EQUIPMENT (9103-5101) Pintle Hook Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-01 3 3/8 13 3/16 15 3/4 1 3/4 1 2 3 Item SVC Part No. Qty.
PAGE 252
OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No. 0266001 Original Issue 10-00 13 AUX VIEW B-B 1 2 5 12 1 3 5 12 15 16 17 18 23 15 16 17 18 23 FOR CAB ENCLOSURE (EQUIPPED MACHINES ONLY) B 11 B 37 40 43 21 22 3A TO BACK-UP ALARM C B A 18 23 51 FOR R.H.
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OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No.
PAGE 254
OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No. 0266001 Original Issue 10-00 49 50 64 65 74 FROM 15 AMP FUSE ON DASH 48 TO TURN SIGNAL SWITCH (BLK/GRAY WIRE) STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL VIEW Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 255
OPTIONAL EQUIPMENT (9112-5055) Stop Light Installation Starting Serial No. 0344001 Starting Serial No.