Service Manual User Manual
Table Of Contents
- 9020-7317 534B SERVICE MANUAL
- OPERATOR INSTRUCTIONS & LUBRICATION
- 8496 Operation & Lubrication Manual
- 8366 Operation & Lubrication Manual
- IMPORTANT SAFETY NOTICE
- INTRODUCTION
- SAFETY HIGHLIGHTS
- OPERATOR'S CAB
- CONTROL & INSTRUMENT IDENTIFICATION
- CHECKS & SERVICES BEFORE STARTING ENGINE
- ENGINE OPERATION
- WARM UP & OPERATIONAL CHECKS
- BRAKE SYSTEM
- STEERING SYSTEM
- DRIVE TRAIN
- MATERIAL HANDLING
- OPERATING PROCEDURES & TECHNIQUES
- PARKING
- STORAGE
- LUBRICATION & MAINTENANCE DIAGRAM
- 28327 Preventive Maintenance Chart
- HYDRAULIC SYSTEM
- 8497 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKE
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMP
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUIT
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUIT
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 8369 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKES
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMPS
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUITS
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUITS
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
- 81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
- 81-950-016 Mico Brake Service Procedures
- 81-460-159 Mico Hydraulic Brake Valve
- 8497 System Operation Manual
- TESTING & ADJUSTING
- TROUBLE SHOOTING
- TRANSMISSION & TORQUE CONVERTER
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- HOW THE UNITS OPERATE
- SECTIONAL VIEWS AND PARTS IDENTIFICATION
- DISASSEMBLY OF TRANSMISSION
- CLUTCH DISASSEMBLY
- CLEANING AND INSPECTION
- REASSEMBLY OF TRANSMISSION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- TOWING OR PUSH STARTING
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLESHOOTING GUIDE
- TYPICAL TWO AND THREE SPEED POWER FLOW
- PRESSURE CHECK POINTS
- CLUTCH AND GEAR ARRANGEMENT
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- MISCELLANEOUS
- OPERATOR INSTRUCTIONS & LUBRICATION
ITEM
Backing Plate Snap Ring .................................
Clutch Disc Backing Plate ...............................
Clutch Inner Disc ............................................
Clutch Outer Disc ...........................................
Clutch Piston ...................................................
ITEM
Backing Plate Snap Ring .................................
Clutch Disc Backing Plate ...............................
Clutch Inner Disc .............................................
Clutch Outer Disc ............................................
ITEM
Backing Plate Snap Ring .................................
Clutch Disc Backing Plate ...............................
Clutch Inner Disc ............................................
Clutch Outer Disc ...........................................
Clutch Piston Assembly ..................................
ITEM
Backing Plate Snap Ring ................................
Clutch Disc Backing Plate ................................
Clutch Inner Disc .............................................
Clutch Outer Disc ...........................................
Clutch Piston .................................................
Outer Clutch Piston Seal .................................
Inner Clutch Piston Seal ..................................
Reverse and 2nd Shaft, Drum and
Plug Assembly ...............................................
ITEM
Outer Clutch Piston Seal .................................
Inner Clutch Piston Seal ..................................
Low Clutch Shaft Drum and Bleed
Valve Assembly ..............................................
ITEM
Clutch Piston .................................................
Outer Clutch Piston Seal .................................
Inner Clutch Piston Seal ..................................
Forward Shaft, Drum and Plug Assembly ..........
ITEM
Outer Clutch Piston Seal .................................
Inner Clutch Piston Seal ..................................
Output and 3rd Clutch Shaft, Drum and
Plug Assembly ...............................................
ITEM
Inner Clutch Piston Seal ..................................
Outer Clutch Piston Seal .................................
Clutch Piston Assembly ..................................
Clutch Outer Disc ...........................................
Clutch Inner Disc ............................................
Clutch Disc Backing Plate ...............................
Backing Plate Snap Ring .................................
DESCRIPTION
QTY.
LOW CLUTCH GROUP
QTY.
DESCRIPTION
QTY.
DESCRIPTION
FORWARD CLUTCH GROUP
3RD CLUTCH GROUP
(3 Speed Only)
REVERSE AND 2ND CLUTCH GROUP
DESCRIPTION
QTY.
DESCRIPTIONDESCRIPTION
DESCRIPTION
QTY.
QTY.
DESCRIPTION
QTY.
QTY.
1
2
3
4
5
1
2
3
4
1
2
3
4
5
1
2
3
4
5
6
7
8
5
6
7
8
6
7
8
9
6
7
8
10
11
12
13
14
15
1
1
8
8
1
1
1
1
1
1
8
8
1
1
1
1
1
1
6
6
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
6
6
1
1