Service Manual User Manual
Table Of Contents
- 9020-7317 534B SERVICE MANUAL
- OPERATOR INSTRUCTIONS & LUBRICATION
- 8496 Operation & Lubrication Manual
- 8366 Operation & Lubrication Manual
- IMPORTANT SAFETY NOTICE
- INTRODUCTION
- SAFETY HIGHLIGHTS
- OPERATOR'S CAB
- CONTROL & INSTRUMENT IDENTIFICATION
- CHECKS & SERVICES BEFORE STARTING ENGINE
- ENGINE OPERATION
- WARM UP & OPERATIONAL CHECKS
- BRAKE SYSTEM
- STEERING SYSTEM
- DRIVE TRAIN
- MATERIAL HANDLING
- OPERATING PROCEDURES & TECHNIQUES
- PARKING
- STORAGE
- LUBRICATION & MAINTENANCE DIAGRAM
- 28327 Preventive Maintenance Chart
- HYDRAULIC SYSTEM
- 8497 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKE
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMP
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUIT
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUIT
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 8369 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKES
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMPS
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUITS
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUITS
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
- 81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
- 81-950-016 Mico Brake Service Procedures
- 81-460-159 Mico Hydraulic Brake Valve
- 8497 System Operation Manual
- TESTING & ADJUSTING
- TROUBLE SHOOTING
- TRANSMISSION & TORQUE CONVERTER
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- HOW THE UNITS OPERATE
- SECTIONAL VIEWS AND PARTS IDENTIFICATION
- DISASSEMBLY OF TRANSMISSION
- CLUTCH DISASSEMBLY
- CLEANING AND INSPECTION
- REASSEMBLY OF TRANSMISSION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- TOWING OR PUSH STARTING
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLESHOOTING GUIDE
- TYPICAL TWO AND THREE SPEED POWER FLOW
- PRESSURE CHECK POINTS
- CLUTCH AND GEAR ARRANGEMENT
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- MISCELLANEOUS
- OPERATOR INSTRUCTIONS & LUBRICATION
ITEM
Output Shaft Rear Bearing ...................................
Rear Bearing Cap Oil Seal ..................................
Rear Bearing Cap Gasket ....................................
Rear Bearing Cap .................................................
Bearing Cap Stud Lockwasher ............................
Bearing Cap Stud Nut ..........................................
Companion Flange ..............................................
Flange”O” Ring .....................................................
Flange Washer .....................................................
Flange Nut ............................................................
Low Speed Shaft Rear Bearing ...........................
Rear Bearing Support Washer ............................
Rear Bearing Retainer Ring ................................
Low Shaft Piston Ring .........................................
Bearing Cap “O” Ring ..........................................
Rear Bearing Cap “O” Ring .................................
Rear Bearing Cap ................................................
Bearing Stud Lockwasher ....................................
Bearing Stud Nut ..................................................
Pipe Plug ..............................................................
Bearing Cap Stud .................................................
Output Rear Bearing Cap Stud ............................
Output Shaft and 3rd Clutch Assembly ...............
Output Shaft Piston Ring .....................................
Piston Return Spring ............................................
Spring Retainer ....................................................
Spring Retainer Snap Ring ..................................
Pilot Bearing .........................................................
3rd Gear and Hub Retainer Ring .........................
3rd Gear and Hub Assembly ...............................
Low Speed Shaft Front Bearing ...........................
Front Bearing Spacer ...........................................
Low Speed Gear Bearing .....................................
Low Speed Gear Bearing Locating Ring .............
Low Speed Gear Spacer ......................................
Low Gear and Hub Assembly ..............................
Baffle Ring ............................................................
Bearing Locating Ring .........................................
Low Speed Gear Bearing .....................................
Bearing Locating Ring .........................................
Spring Retainer Snap Ring ..................................
Spring Retainer ....................................................
Piston Return Spring ...........................................
ITEM
Low Clutch ............................................................
Forward Shah Rear Bearing .................................
Piston Ring Sleeve ...............................................
Piston Ring Sleeve Retainer Ring .......................
Forward Shah Piston Ring ...................................
Piston Ring Expander Springs .............................
Forward Clutch ......................................................
Piston Return Spring Spacer ................................
Piston Return Disc Springs
(Replace in Matched Sets) ...................................
Spring Retainer Snap Ring ...................................
Forward Shah Pilot Bearing ..................................
Reverse and 2nd Shah Piston Ring ....................
Piston Ring Expander Springs .............................
Front Bearing Retainer Ring ................................
Front Bearing Snap Ring ......................................
Reverse and 2nd Shah Front Bearing ..................
Clutch Driven Gear Bearing .................................
Bearing Retainer Ring ..........................................
Clutch Driven Gear Bearing Spacer .....................
Reverse Clutch Gear and Hub Assembly ............
Baffle Ring .............................................................
Bearing Retainer Ring ..........................................
Clutch Driven Gear Bearing ..................................
Spring Retainer Snap Ring ...................................
Piston Return Disc Springs
(Replace in matched Sets Only) ...........................
Piston Return Spring Spacer ................................
Reverse and 2nd Clutch .......................................
Piston Return Spring .............................................
Spring Retainer .....................................................
Spring Retainer Snap Ring ...................................
Reverse and 2nd Shaft Pilot Bearing ...................
Clutch Disc Hub Retainer Ring ............................
Baffle Ring .............................................................
2nd Clutch Disc Hub .............................................
Speedometer Drive Gear ......................................
Bearing Cap “O” Ring ............................................
Bearing Cap “O” Ring ...........................................
Bearing Cap ..........................................................
Speedometer Gear Tube Nut ................................
Speedometer .........................................................
18000 TWO AND THREE SPEED GEAR AND CLUTCH GROUP
DESCRIPTION DESCRIPTION QTY QTY
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
1
2
3
4
5
6
7
8
9
44
45
46
47
48
48A
49
50
51
52
53
54
54A
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
4
4
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
5
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1