Service Manual User Manual
Table Of Contents
- 9020-7317 534B SERVICE MANUAL
- OPERATOR INSTRUCTIONS & LUBRICATION
- 8496 Operation & Lubrication Manual
- 8366 Operation & Lubrication Manual
- IMPORTANT SAFETY NOTICE
- INTRODUCTION
- SAFETY HIGHLIGHTS
- OPERATOR'S CAB
- CONTROL & INSTRUMENT IDENTIFICATION
- CHECKS & SERVICES BEFORE STARTING ENGINE
- ENGINE OPERATION
- WARM UP & OPERATIONAL CHECKS
- BRAKE SYSTEM
- STEERING SYSTEM
- DRIVE TRAIN
- MATERIAL HANDLING
- OPERATING PROCEDURES & TECHNIQUES
- PARKING
- STORAGE
- LUBRICATION & MAINTENANCE DIAGRAM
- 28327 Preventive Maintenance Chart
- HYDRAULIC SYSTEM
- 8497 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKE
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMP
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUIT
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUIT
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 8369 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKES
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMPS
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUITS
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUITS
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
- 81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
- 81-950-016 Mico Brake Service Procedures
- 81-460-159 Mico Hydraulic Brake Valve
- 8497 System Operation Manual
- TESTING & ADJUSTING
- TROUBLE SHOOTING
- TRANSMISSION & TORQUE CONVERTER
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- HOW THE UNITS OPERATE
- SECTIONAL VIEWS AND PARTS IDENTIFICATION
- DISASSEMBLY OF TRANSMISSION
- CLUTCH DISASSEMBLY
- CLEANING AND INSPECTION
- REASSEMBLY OF TRANSMISSION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- TOWING OR PUSH STARTING
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLESHOOTING GUIDE
- TYPICAL TWO AND THREE SPEED POWER FLOW
- PRESSURE CHECK POINTS
- CLUTCH AND GEAR ARRANGEMENT
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- MISCELLANEOUS
- OPERATOR INSTRUCTIONS & LUBRICATION
ITEM
Valve to Converter Housing Screw .....................
Valve to Converter Housing Screw
Lockwasher .....................................................
Control Valve Assembly ....................................
Control Valve Gasket ........................................
Detent Ball ......................................................
Detent Spring ..................................................
Pipe Plug ........................................................
Air Breather .....................................................
Converter Housing ............................................
Pipe Plug ........................................................
Pipe Plug ........................................................
Converter Housing Sleeve .................................
Tube Sleeve ....................................................
Pressure Tube “O” Ring ....................................
Rear Cover Pipe Plug .......................................
Rear Cover ......................................................
Rear Cover to Case Screw Lockwasher ..............
Rear Cover to Case Screw ................................
Rear Cover to Case Screw ................................
Rear Cover to Case Screw Lockwasher ..............
Rear Cover to Case Gasket ...............................
Pipe Plug ........................................................
Magnetic Drain Plug .........................................
Pipe Plug ........................................................
Clutch Lube Tube .............................................
Oil Baffle Seal .................................................
Oil Baffle .........................................................
Suction Line “O” Ring .......................................
Suction Tube Assembly ...................................
Tube Sleeve ....................................................
Pressure Tube “O” Ring ....................................
Retainer Screw Lockwasher ..............................
Suction Line Retainer Screw .............................
ITEM
Converter Housing to Transmission
Case Gasket ...................................................
Dowel Pin .......................................................
Tube Sleeve ....................................................
Pressure Tube “O” Ring ....................................
Clutch Pressure “O” Ring ..................................
Low Speed Clutch Pressure Tube ......................
Pipe Plug ........................................................
Pipe Plug ........................................................
Transmission Case Assembly ...........................
Pipe Plug ........................................................
Case to Cover Dowel Pin ..................................
Housing to Case Screw ....................................
Housing to Case Screw Lockwasher ..................
Pipe Plug ........................................................
Pipe Plug ........................................................
Screen Assembly Gasket .................................
Screen Assembly ............................................
Dipstick Tube Assembly ...................................
Dipstick ..........................................................
Optional Remote Mounted Control Cover Valve Parts
Remote Control Valve Adaptor
Plate ..............................................................
Remote Control Valve Mounting
Plate ..............................................................
Detent Spring ..................................................
Detent Ball ......................................................
Control Valve to Mounting Plate
Gasket ...........................................................
Control Valve Assembly ..................................
Valve to Mounting Plate Screw
Lockwasher .....................................................
Valve to Mounting Plate Screw ..........................
HR 18000 CONVERTER AND TRANSMISSION CASE GROUP
DESCRIPTION
QTY.
DESCRIPTION
QTY.
9
9
1
1
2
2
1
1
1
1
1
1
1
1
1
1
9
9
6
6
1
1
1
1
1
2
1
1
1
1
1
2
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1
1
2
2
1
1
9
9
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
16
16