Service Manual User Manual
Table Of Contents
- 9020-7317 534B SERVICE MANUAL
- OPERATOR INSTRUCTIONS & LUBRICATION
- 8496 Operation & Lubrication Manual
- 8366 Operation & Lubrication Manual
- IMPORTANT SAFETY NOTICE
- INTRODUCTION
- SAFETY HIGHLIGHTS
- OPERATOR'S CAB
- CONTROL & INSTRUMENT IDENTIFICATION
- CHECKS & SERVICES BEFORE STARTING ENGINE
- ENGINE OPERATION
- WARM UP & OPERATIONAL CHECKS
- BRAKE SYSTEM
- STEERING SYSTEM
- DRIVE TRAIN
- MATERIAL HANDLING
- OPERATING PROCEDURES & TECHNIQUES
- PARKING
- STORAGE
- LUBRICATION & MAINTENANCE DIAGRAM
- 28327 Preventive Maintenance Chart
- HYDRAULIC SYSTEM
- 8497 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKE
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMP
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUIT
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUIT
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 8369 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKES
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMPS
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUITS
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUITS
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
- 81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
- 81-950-016 Mico Brake Service Procedures
- 81-460-159 Mico Hydraulic Brake Valve
- 8497 System Operation Manual
- TESTING & ADJUSTING
- TROUBLE SHOOTING
- TRANSMISSION & TORQUE CONVERTER
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- HOW THE UNITS OPERATE
- SECTIONAL VIEWS AND PARTS IDENTIFICATION
- DISASSEMBLY OF TRANSMISSION
- CLUTCH DISASSEMBLY
- CLEANING AND INSPECTION
- REASSEMBLY OF TRANSMISSION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- TOWING OR PUSH STARTING
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLESHOOTING GUIDE
- TYPICAL TWO AND THREE SPEED POWER FLOW
- PRESSURE CHECK POINTS
- CLUTCH AND GEAR ARRANGEMENT
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- MISCELLANEOUS
- OPERATOR INSTRUCTIONS & LUBRICATION

ITEM
Pump to Housing Gasket ............................
“O” Ring ......................................................
Charging Pump Assembly ...........................
Pump Mounting Screw Lockwasher .............
Pump Mounting Screw .................................
Pump Mounting Screw .................................
Pump Mounting Stud Lockwasher ...............
Pump Mounting Stud Nut .............................
Filter Assembly ...........................................
Bearing Support Screw ...............................
Bearing Locating Ring ................................
Pump Drive Bearing Support .......................
Bearing Retaining Ring ...............................
Pump Drive Gear Bearing ............................
Bearing Locating Ring ................................
Pump Drive Gear .........................................
Idler Gear Bearing Locating Ring ................
Idler Gear Bearing Retaining Ring...............
Pump Drive Idler Gear ................................
Idler Stub Shaft Bearing ..............................
Bearing Retaining Ring ...............................
Bearing Locating Ring ................................
Idler Gear Stub Shaft ...................................
Stub Shaft Lock Ball ....................................
Baffle Ring ..................................................
Turbine Shaft Disc Hub Assembly................
Turbine Shaft Bearing .................................
Bearing Locating Washer ............................
Bearing Retaining Ring ...............................
Piston Ring .................................................
Bearing Snap Ring ......................................
Reaction Member Support ...........................
Piston Ring Expander Spring ......................
Piston Ring .................................................
Pump Mounting Stud ...................................
Pump Mounting Stud ...................................
Oil Seal .......................................................
Oil Baffle Assembly .....................................
Reverse Idler Shaft .....................................
Reverse Idler Shaft “O” Ring .......................
Reverse Idler Shaft Lock Ball ......................
Support Screw Washer ................................
Reaction Member Support Screw ................
ITEM
Bearing Retainer Thrust Plate ....................
Reverse Idler Gear Bearing Assembly ..............
Reverse Idler Gear ......................................
Bearing Retaining Thrust Plate ...................
Retaining Plate Nut .....................................
Impeller Hub Gear Bearing .........................
Impeller Hub Gear .......................................
Impeller Hub “O” Ring .................................
Impeller ......................................................
Impeller to Hub Screw Lock Tab ..................
Impeller to Hub Screw .................................
Reaction Member Spacer ............................
Freewheel Outer Race Snap Ring ...............
Reaction Member ........................................
Freewheel Assembly ...................................
Freewheel Outer Race Snap Ring ...............
Reaction Member Retainer Ring .................
Impeller to Cover Screw and Lockwasher ...........
Turbine Retaining Ring ...............................
Turbine Hub ................................................
Turbine .......................................................
Turbine Backing .........................................
Turbine Hub Bearing Locating Ring ............
Turbine Hub Bearing ...................................
Bearing Retaining Washer ..........................
Impeller to Cover “O” Ring ..........................
Impeller Cover ............................................
Turbine Retaining Ring ...............................
Impeller Cover Bore Plug “O” Ring ..............
Bore Plug ....................................................
Bore Plug Retaining Ring ............................
Drive Plate Assembly ..................................
Drive Plate ..................................................
Drive Plate Backing Ring ............................
Drive Plate Mounting Screw & Lockwasher ..........
Turbine Hub Screw ......................................
Bearing Support Screw & Lockwasher ........
Auxiliary Pump Drive Bearing Support .........
Bearing Retaining Ring ...............................
Pump Drive Gear Bearing ...........................
Bearing Locating Ring ................................
Auxiliary Pump Drive Gear ...........................
Remote Filter Adaptor (Optional) ................
DESCRIPTION QTY
QTY DESCRIPTION
HR18000 CONVERTER GROUP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
1
1
1
3
1
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
1
1
1
1
1
1
1
4
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
18
10
12