Service Manual User Manual
Table Of Contents
- 9020-7317 534B SERVICE MANUAL
- OPERATOR INSTRUCTIONS & LUBRICATION
- 8496 Operation & Lubrication Manual
- 8366 Operation & Lubrication Manual
- IMPORTANT SAFETY NOTICE
- INTRODUCTION
- SAFETY HIGHLIGHTS
- OPERATOR'S CAB
- CONTROL & INSTRUMENT IDENTIFICATION
- CHECKS & SERVICES BEFORE STARTING ENGINE
- ENGINE OPERATION
- WARM UP & OPERATIONAL CHECKS
- BRAKE SYSTEM
- STEERING SYSTEM
- DRIVE TRAIN
- MATERIAL HANDLING
- OPERATING PROCEDURES & TECHNIQUES
- PARKING
- STORAGE
- LUBRICATION & MAINTENANCE DIAGRAM
- 28327 Preventive Maintenance Chart
- HYDRAULIC SYSTEM
- 8497 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKE
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMP
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUIT
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUIT
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 8369 System Operation Manual
- COVER
- NOMENCLATURE
- CAB CONTROLS AND GAGES
- ENGINE
- MAIN FRAME
- FRONT DRIVE AXLE
- DRIVE SHAFT
- REAR DRIVE AND STEERING AXLE
- TIRES
- TRANSMISSION & TORQUE CONVERTER
- STEERING CIRCUIT
- HYDRAULIC SERVICE BRAKES
- MECHANICAL PARKING BRAKE
- HYDRAULIC SYSTEM
- HYDRAULIC RESERVOIR
- HYDRAULIC PUMPS
- MAIN CONTROL VALVE BANK
- MAIN PUMP CIRCUITS
- PILOT PUMP CIRCUIT
- HYDRAULIC CYLINDERS
- SWAY CIRCUIT
- LIFT CIRCUIT
- FRONT & REAR WHEEL DRIVE
- FORWARD / REVERSE LEVER (Neutral)
- FORWARD / REVERSE LEVER (Activated)
- INCHING
- TILT & COMPENSATING CIRCUITS
- OIL COOLER CIRCUIT
- CROWD (Boom In-Out) CIRCUITS
- AUXILIARY HYDRAULIC SYSTEM
- BOOM SECTIONS
- BOOM SLIDER PADS
- BOOM CROWD (IN-OUT) MOVEMENT
- MANUAL "QUICK-SWITCH" ASSEMBLY
- ELECTRICAL
- FUEL TANK
- 81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
- 81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
- 81-950-016 Mico Brake Service Procedures
- 81-460-159 Mico Hydraulic Brake Valve
- 8497 System Operation Manual
- TESTING & ADJUSTING
- TROUBLE SHOOTING
- TRANSMISSION & TORQUE CONVERTER
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- HOW THE UNITS OPERATE
- SECTIONAL VIEWS AND PARTS IDENTIFICATION
- DISASSEMBLY OF TRANSMISSION
- CLUTCH DISASSEMBLY
- CLEANING AND INSPECTION
- REASSEMBLY OF TRANSMISSION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- TOWING OR PUSH STARTING
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLESHOOTING GUIDE
- TYPICAL TWO AND THREE SPEED POWER FLOW
- PRESSURE CHECK POINTS
- CLUTCH AND GEAR ARRANGEMENT
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- SM HR 182-3 Clark 18000 Series Powershift Transmission
- MISCELLANEOUS
- OPERATOR INSTRUCTIONS & LUBRICATION

PROBLEM PROBABLE CAUSE REMEDY
REAR WHEELS WON’T DRIVE
3
LOSS OF ELECTRIC One hub locked out ............................................... Lock hub in.
SIGNAL TO Loose or broken wire at first
PARALLEL gear pressure switch ............................................. Repair
SOLENOID
FAULTY SOLENOID Loose or broken wire at parallel
IN FIRST GEAR solenoid................................................................. Repair
Faulty first gear pressure switch............................Replace
Sticky or faulty parallel solenoid .......................... Check wiring, tear down and fix valve.
Low first gear clutch pressure................................Check fluid level. Check suction screen.
Check shifter for full travel
Low pilot pressure.................................................. Reset, 350 psi
LOSS OF ELECTRIC Loose or broken wire at second
SIGNAL TO gear pressure switch........................................... Repair
SERIES SOLENOID
Loose or broken wire at series
FAULTY SOLENOID solenoid ............................................................... Repair
IN SECOND GEAR
Faulty second gear pressure switch....................... Repair
Sticky or faulty series solenoid............................. Replace
Low second gear clutch pressure........................... Check wiring, tear down and fix valve.
Low pilot pressure................................................. Reset, 350 psi.
NOT SUPPOSED TO (2 WHEEL DRIVE IN THIRD)
AUTOMATIC FREE WHEEL
LOSS OF ELECTRIC Circuit breaker tripped...........................................Reset
SIGNAL TO SERIES
Loose ground wire at series/parallel
AND PARALLEL solenoid valves........................................................Repair
SOLENOID .
Return line from series/parallel
solenoids blocked or restricted...............................Repair or replace.
RETURN LINE
BLOCKED IN FIRST Both rear hubs locked out ......................................Lock in hubs
AND SECOND GEAR
CONTROLLER ONLY Controller stuck .....................................................Repair
PARTLY SHIFTED
Low Pilot pressure ................................................Reset - 350 psi
IN FIRST AND
SECOND DRIVE, Cavitation valve stuck open ..................................Check wiring. Valve should be closed.
AND ONLY AT
HIGH THROTTLE
REAR WHEELS GOING IN WRONG DIRECTION
ELECTRIC SIGNAL If recently serviced plumbing may
REVERSED be reversed at forward/reverse
PLUMBING WRONG valve or controller ..................................................Switch plumbing
Wires switched at forward/reverse
switches ............................................................Switch wires
One wheel has drive hoses switched.
(Only if serviced recently) .....................................Change hose
PROBLEM PROBABLE CAUSE REMEDY