User Manual

ManualsBrandsGradall ManualsHoist534B-9 Parts Manual

Illustrated Parts Manual

Models

534B-9

Starting

S/N 0144860S

P/N - 9103-4312

Revised July 6, 2007

Summary of content (192 pages)

PAGE 1
Illustrated Parts Manual Models 534B-9 Starting S/N 0144860S P/N - 9103-4312 Revised July 6, 2007
PAGE 2
PAGE 3
INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 SECTION 1 - INTRODUCTION Table of Contents .......................................................................................................1-1 thru 1-3 Alphabetical Index ......................................................................................................1-4 thru 1-8 Service Kits .............................................................................................................
PAGE 4
INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 SECTION 6 - DRIVE TRAIN (Continued) Front Axle Assembly............................................................................................................. Front Axle Housing ............................................................................................................... Front Axle Differential Carrier .......................................................................................
PAGE 5
INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 SECTION 10 - HYDRAULIC COMPONENTS (continued) Main Hydraulic Pump ......................................................................................................... Pilot Pump .......................................................................................................................... Rear Drive Motor ............................................................................................
PAGE 6
INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 ACCELERATOR CABLE ........................................................................................................7-3 ACCELERATOR PEDAL .........................................................................................................7-3 ACCUMULATOR .....................................................................................................................8-4 ACCUMULATOR CHARGE VALVE ...
PAGE 7
INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 ENGINE LEFT SIDE VIEW .....................................................................................................5-3 ENGINE MOUNT ....................................................................................................................5-1 ENGINE RIGHT SIDE VIEW ...................................................................................................5-2 ENGINE THROTTLE CONTROL ....
PAGE 8
INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 JOYSTICK (Hydraulic Controller) ......................................................................................... 13-1 JOYSTICK HYDRAULIC CIRCUIT ...................................................................................... 13-1 KITS ........................................................................................................................................1-9 LIFT CYLINDER .........
PAGE 9
INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 RESERVOIR ...................................................................................................................... 10-20 RESERVOIR FILLER-BREATHER .................................................................................... 10-20 RESERVOIR FILTER ......................................................................................................... 10-20 RESERVOIR SUPPLY CIRCUIT ........
PAGE 10
INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 TRANSMISSION DISCONNECT SWITCH ............................................................................8-3 TRANSMISSION DRIVE GEARING .......................................................................................6-4 TRANSMISSION FLEX PLATE & TORQUE CONVERTER ...................................................6-2 TRANSMISSION MODULATOR VALVE...........................................................
PAGE 11
INTRODUCTION Service Kits Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 SECTION JJ PAGE NO.
PAGE 12
INTRODUCTION Part Number Index Starting Serial No.
PAGE 13
INTRODUCTION Part Number Index INDEX PART NUMBER 7733-3027 7734-3018 7736-3121 7736-3191 7738-3154 7738-3410 7738-3744 7738-4264 7738-4267 8097-3025 8203-3993 8307-3699 8308-1182 8319-1007 8319-1011 8319-1019 8319-1028 8319-3009 8320-1003 8320-1006 8320-1031 8320-1044 8320-1048 8320-1053 8320-1057 8320-1073 8320-1107 8320-1120 8320-1123 8320-1140 8320-1144 8325-1262 8338-4172 8345-1104 8348-1645 8348-3113 8348-3114 8348-3497 8360-1011 8364-1675 8365-1133 8366-1145 8366-1316 8367-1037 8368-1481 8368-3175 8
PAGE 14
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8820-1009 ............ 13-20, 5-1, 9-1, 8-4 8820-1014 ......................................13-3 8820-1017 ....................................... 6-3 8820-1018 .............................. 13-1, 5-5 8820-1019 .................................... 13-10 8820-1020 ....................................... 5-5 8820-1021 ....................... 2-1, 4-2, 4-3, ......................................... 5-4, 5-7, 7-3 8820-1027 ............
PAGE 15
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 8855-1016 ....................................... 6-1 8855-1105 ....................................... 8-4 8855-1109 .................................... 13-24 8855-1115 ....................................... 6-1 8855-1153 ................. 13-22, 13-24, 2-5 8855-4900 .............................. 12-1, 2-1 8855-4917 .......................... 11-1, 13-21 8856-1002 .............................. 13-6, 8-1 8856-1003 ..............
PAGE 16
INTRODUCTION Part Number Index INDEX PART NUMBER PAGE PART NUMBER PAGE 9002-0247 ....................................... 2-5 9002-0397 ....................................... 7-4 9002-1552 .............................. 13-7, 7-2 9002-1584 ....................................... 7-3 9002-1608 ....................................... 3-2 9002-1705 ......................................13-6 9002-2043 .............................. 13-7, 9-7 9002-2045 ....................................... 9-1 9002-2218 .
PAGE 17
INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99 INDEX PART NUMBER PAGE PART NUMBER PAGE .................................................4-3, 4-5 9020-4730 ....................................... 6-4 9020-4731 ....................................... 6-4 9020-4732 ........................ 5-1, 5-2, 6-4 9020-4733 ....................................... 6-4 9020-4734 ....................................... 6-4 9020-4735 .......................................
PAGE 18
INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99 INDEX PART NUMBER PAGE PART NUMBER PAGE 9020-6554 ......................................10-8 9020-6555 ......................................10-8 9020-6556 ......................................10-8 9020-6557 ......................................10-8 9020-6558 ......................................10-8 9020-6559 ......................................10-8 9020-6560 ......................................10-8 9020-6561 ......
PAGE 19
INTRODUCTION Part Number Index INDEX PART NUMBER 9040-2903 9040-2948 9040-3025 9040-3032 9040-3033 9040-3034 9040-3035 9040-3036 9040-3056 9040-3082 9040-3109 9040-3203 9040-3212 9040-3249 9040-3349 9040-3350 9040-3352 9040-3396 9040-3406 9040-3419 9040-3432 9040-3437 9041-0229 9041-0294 9041-0295 9045-1047 9045-3006 9045-3007 9045-3016 9045-5007 9045-5008 9045-5011 9045-5012 9045-5035 9045-5037 9045-5049 9045-6002 9055-5020 9060-0097 9060-0267 9060-0273 9060-0274 9060-1762 9060-2040 9060-2638 9060-2706 9
PAGE 20
INTRODUCTION Part Number Index INDEX PART NUMBER 9103-3062 9103-3063 9103-3069 9103-3073 9103-3074 9103-3077 9103-3079 9103-3084 9103-3086 9103-3089 9103-3096 9103-3097 9103-3100 9103-3102 9103-3104 9103-3111 9103-3112 9103-3125 9103-3127 9103-3128 9103-3131 9103-3132 9103-3133 9103-3134 9103-3136 9103-3137 9103-3138 9103-3139 9103-3140 9103-3141 9103-3142 9103-3144 9103-3161 9103-3168 9103-3184 9103-3185 9103-3186 9103-3187 9103-3188 9103-3189 9103-3190 9103-3196 9103-3198 9103-3199 9103-3200 9103-3201 9
PAGE 21
INTRODUCTION Part Number Index Starting Serial No.
PAGE 22
INTRODUCTION Part Number Index INDEX PART NUMBER 9103-4329 9103-4330 9103-4331 9103-4332 9103-4343 9103-4344 9103-4346 9103-4347 9103-4348 9103-4349 9103-4350 9103-4351 9103-4352 9103-4353 9103-4354 9103-4355 9103-4356 9103-4357 9103-4358 9103-4359 9103-4360 9103-4361 9103-4362 9103-4363 9103-4364 9103-4365 9103-4366 9103-4367 9103-4368 9103-4369 9103-4370 9103-4371 9103-4378 9103-4379 9103-4380 9103-4381 9103-4382 9103-4383 9103-4385 9103-4386 9103-4387 9103-4388 9103-4389 9103-4390 9103-4396 9103-5007 9
PAGE 23
INTRODUCTION Part Number Index Starting Serial No.
PAGE 24
INTRODUCTION Part Number Index Starting Serial No.
PAGE 25
INTRODUCTION Part Number Index Starting Serial No.
PAGE 26
PAGE 27
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0144860S Original Issue 10-90 Revised 2-6-97 KG * Added slide adj. kit to item 26 plus items 66 thru 69.
PAGE 28
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0144860S Original Issue 10-90 Revised 2-6-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 29
CHASSIS & ATTACHING PARTS Cab Enclosure, Wiper & Defroster Starting Serial No. 0144860S Original Issue 10-90 Revised 2-93 #2 -- 9020-5846 WINDOW, right side requires items 6, 10, 11 & 12 for mounting. Item Part No. Qty.
PAGE 30
CHASSIS & ATTACHING PARTS Heater & Piping Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. 1 2 3 4 5 9020-6134 9103-4098 9020-6133 9020-6131 9020-5731 8820-1005 9020-0679 1 1 1 1 2 8 1 1 2 4 2 1 4 6 7 8 9 10 11 12 8871-1383 8668-3193 2464-1328 8850-1004 Description Of Part JUMPER WIRE SWITCH (comes with heater) JUMPER WIRE CIRCUIT BREAKER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 HEATER (includes item #2 switch) HOSE, 5/8" I.D.
PAGE 31
CHASSIS & ATTACHING PARTS Front Axle Cradle & Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 2-8-95 Item KG Part No. Qty.
PAGE 32
CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 6-1-99 OLD STYLE PIVOT PIN PCN 980725, 980730 - JH * Changed description on Steering Knuckle Kit; changed Part No. on item 41; added items 62 & 63; added service note #2 and revised illustration.
PAGE 33
CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 6-1-99 OLD STYLE PIVOT PIN NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077 Steer Cylinder Pivot Block Kit for the replacement parts needed to accomodate new Pivot Pins. NOTE #2: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004.
PAGE 34
CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts NEW STYLE PIVOT PIN JD * Changed part number on item 18. Starting Serial No.
PAGE 35
CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 5-31-05 NEW STYLE PIVOT PIN NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077 Steer Cylinder Pivot Block Kit for the replacement parts needed to accomodate new Pivot Pins. NOTE #2: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004.
PAGE 36
CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0244051 Original Issue 6-93 Revised 5-31-05 NOTE: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details. Item Part No. Qty.
PAGE 37
CHASSIS & ATTACHING PARTS Cab Glass Starting Serial No. 0244114S Original Issue 2-94 Revised 6-8-94 STANDARD 2 11" RAD. 16 (TYP) 30 15" 64 REAR WINDOW 1" 29 4 28 5" 8 38 5" 16 21 39 17" 64 2 11" RAD. 16 (TYP) 3" 16 NOTE: ALL LAMINATED SAFETY GLASS, TINTED FOR 73% LIGHT TRANSMISSION SEAMED EDGES, 7/32" THICK. RIGHT SIDE WINDOW CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION. IF GLASS BREAKAGE OCCURS IN THE FIELD IT MUST BE REPLACED LOCALLY USING THE DIMENSIONS GIVEN.
PAGE 38
BOOMS 1st & 2nd Boom Sections Starting Serial No.
PAGE 39
BOOMS 1st & 2nd Boom Sections Starting Serial No. 0144860S Original Issue 10-90 Revised 2-93 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 40
BOOMS 3rd Boom Section, Push Beam & Cable Starting Serial No. 0144860S Original Issue 10-90 Revised 5-11-00 SVC A B * Added items 22 & 22 .
PAGE 41
BOOMS 3rd Boom Section, Push Beam & Cable Starting Serial No. 0144860S Original Issue 10-90 Revised 5-11-00 Item Part No. Qty.
PAGE 42
BOOMS Quick Switch Assembly Starting Serial No. 0144860S thru 0244182S Original Issue 10-90 Revised 3-6-98 Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG Part No. Qty.
PAGE 43
BOOMS Quick Switch Assembly Starting Serial No. 0244183S Original Issue 2-98 Item JH Part No. Qty.
PAGE 44
ATTACHMENTS & ACCESSORIES Buckets & Carriages Starting Serial No. 0144860S Original Issue 10-90 Revised 11-29-00 1 Item Part No. Qty. 1 9045-5049 9055-5020 1 1 Description Of Part 3/4 YARD MATERIAL BUCKET 1-1/4 YARD MATERIAL BUCKET 1 NOTE: 4 5 3 MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON THE 534B-9. PLEASE SEE FORK INFORMATION PAGE, (4-6) FOR LIST OF FORKS. 2 6 7 Item 1 2 3 4 5 *6 *7 SVC Part No. Qty.
PAGE 45
ATTACHMENTS & ACCESSORIES (9045-5011) Truss Boom Starting Serial No. 0144860S Original Issue 10-90 Revised 6-29-01 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 46
ATTACHMENTS & ACCESSORIES Truss Boom with Winch Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06 Item Part No. Qty.
PAGE 47
ATTACHMENTS & ACCESSORIES 6 Ft. Vertical Mast Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9045-5035 1 9 8866-1013 1 9045-5037 1 9 8866-2006 1 9104-3399 1 6 FT. MAST ASSY, (48" carriage), (includes all items) 6 FT.
PAGE 48
ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0144860S Original Issue 8-94 Revised 6-19-06 Item Part No. * 9130-5016 1 2 3 9103-3053 9130-6030 9108-6122 4 *5 *6 *7 8 9 *10 11 *12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 *13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316 14 15 16 17 *18 19 20 21 22 23 24 Qty.
PAGE 49
ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION. Item TT Part No. Qty.
PAGE 50
ENGINE & ATTACHING PARTS Perkins Diesel Engine Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 1-10-99 Item KG Part No. Qty. Description Of Part 9103-5141 1 9020-4732 9020-6262 9103-4005 9103-4006 1 1 1 1 ENGINE & TRANSMISSION FILTER KIT (includes 1 each of the following) TRANSMISSION FILTER AIR FILTER FUEL FILTER OIL FILTER * Added items 49 & 50 to art and parts list.
PAGE 51
ENGINE & ATTACHING PARTS Perkins Diesel Engine Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 1-10-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 52
ENGINE & ATTACHING PARTS Engine Right Side View Starting Serial No. 0144860S Original Issue 10-90 Revised 12-20-95 Item Part No. Qty. Description Of Part 9103-5141 1 9020-6262 9103-4006 9103-4005 9020-4732 1 1 1 1 PERKINS ENGINE/TRANSMISSION FILTER KIT (includes all items) AIR FILTER OIL FILTER FUEL FILTER TRANSMISSION FILTER Item Part No. Qty.
PAGE 53
ENGINE & ATTACHING PARTS Engine Left Side View Starting Serial No. 0144860S Original Issue 10-90 Item Part No. 1 9103-3226 2 3 7713-4059 8820-1067 4 5 6 7 8540-1340 8855-1013 8471-1369 8820-1036 8 9 10 11 12 13 14 15 8855-1011 9103-3407 8503-1525 7713-3089 8859-1204 8471-1369 9103-3407 9020-6739 16 17 8652-1144 8820-1031 Qty.
PAGE 54
ENGINE & ATTACHING PARTS Radiator & Hoses Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 55
ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 56
ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0144860S Original Issue 10-90 Revised 7-28-95 Item KG Part No. Qty. Description Of Part 9020-5663 1 1 2 3 4 *5 9020-6606 9020-6262 9020-1414 9020-0807 1 1 1 1 1 6 7 9103-3028 9002-8682 1 1 AIR CLEANER (includes items 1 through 5) COVER W/NUT ELEMENT WING NUT VACUATOR BODY (not sold separately order P/N 9020-5663) AIR INLET CAP CAP, 1/8" NPT * Item 5 not available for service.
PAGE 57
ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0144860S Original Issue 10-90 Revised 10-16-96 Item Part No. Qty.
PAGE 58
DRIVE TRAIN Transmission Mounting & Controls Starting Serial No. 0144860S Original Issue 10-90 Revised 12-20-02 Item Part No. Qty.
PAGE 59
DRIVE TRAIN Flex Plate & Torque Converter Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item JJ Part No. Qty.
PAGE 60
DRIVE TRAIN Case & Converter Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 JJ * Complete revision of the page numbers in section 6.
PAGE 61
DRIVE TRAIN Case & Converter Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 62
DRIVE TRAIN Converter House Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. 1 JJ Qty.
PAGE 63
DRIVE TRAIN Clutch & Gear Group (reverse, 2nd and low) Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 64
DRIVE TRAIN Clutch & Gear Group (forward, output & 3rd) Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. 1 Qty.
PAGE 65
DRIVE TRAIN Clutch Assemblies Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 66
DRIVE TRAIN Modulator Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item 1 2 3 4 JJ Part No. Qty.
PAGE 67
DRIVE TRAIN Control Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 JJ Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 68
DRIVE TRAIN Propeller Shaft Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty.
PAGE 69
DRIVE TRAIN Propeller Shaft Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99 Item JJ Part No. Qty.
PAGE 70
DRIVE TRAIN Front Axle Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty. Description Of Part 9104-3291 1 1 9104-4444 1 2 9104-4448 1 FRONT AXLE ASSY (includes items 1 through 4) AXLE HOUSING ASSY (see page 6-12 for details) DIFFERENTIAL CARRIER ASSY (see page 6-13 for details) AXLE SHAFT & PLANETARY WHEEL END ASSY (see page 6-14 for details) FITTING LUG NUT (lubricate and torque to 350-400 ft. lbs.
PAGE 71
DRIVE TRAIN Front Axle Assembly Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99 Item JJ Part No. Qty.
PAGE 72
DRIVE TRAIN Front Axle Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item 1 2 3 4 5 6 7 8 9 JJ Part No. Qty.
PAGE 73
DRIVE TRAIN Front Axle Housing Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99 JJ Item Part No. Qty.
PAGE 74
DRIVE TRAIN Front Axle Differential Carrier Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item JJ Part No. Qty.
PAGE 75
DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0144900S Original Issue 10-90 Revised 6-27-07 JM * Revised part number on item 30.
PAGE 76
DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0144900S Original Issue 10-90 Revised 6-27-07 Item Part No. Qty.
PAGE 77
DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty.
PAGE 78
DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0144900S Original Issue 10-90 Revised 6-23-00 Item Part No. Qty.
PAGE 79
DRIVE TRAIN Wheels & Tires Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99 NEW STYLE OLD STYLE REAR-STANDARD FRONT-STANDARD Item Part No. Qty. 1 9104-3276 1 1 2 9104-3430 9104-3146 1 12 3 9020-0339 1 3 4 5 6 7 9108-3385 9020-0561 9020-0772 9020-1615 9103-3104 1 1 1 1 1 Description Of Part RIM, 8.00 TG X 24 ** NOTE: (NO LONGER AVAILABLE, REPLACED BY 9104-3430) RIM, 9.00 X 24 (New One Piece Style) LUG NUT (lubricate and torque to 350400 ft. lbs.
PAGE 80
DRIVE TRAIN Wheels & Tires Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99 FRONT-STANDARD Item Part No. Qty. 1 2 9104-3298 9104-3146 1 12 3 4 9108-3385 9103-3104 1 1 REAR-STANDARD Description Of Part Item Part No. Qty. RIM, 9.00 X 24 LUG NUT (lubricate and torque to 350400 ft. lbs.) VALVE TIRE, 13.00 X 24, 12 PLY (G-2 traction regular tread) (not illustrated) 1 2 9104-3298 9104-3146 1 12 3 4 9108-3385 9103-3104 1 1 Description Of Part RIM, 9.
PAGE 81
DRIVE TRAIN (9103-3382) Rear Drive Hub Assy Starting Serial No. 0144860S Original Issue 10-9 Revised 5-31-05 ! * NOTE: AS OF 4-7-95, THE SPINDLE (ITEM 4) IS OBSOLETE AND STOCK IS LIMITED. WHEN STOCK IS DEPLETED, YOU WILL NEED TO PURCHASE A NEW WHEEL DRIVE ASSEMBLY, PART NUMBER 9103-3504. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 JD Part No. Qty.
PAGE 82
DRIVE TRAIN (9103-3504) Rear Steering Axle Drive Hub FOR SERVICE ONLY Original Issue 4-95 Revised 9-1-99 ! Item * NOTE! To service item 17 locknut, a special wrench is required, order P/N 9114-4325 wrench. Part No. Qty.
PAGE 83
DRIVE TRAIN Front Axle Service Brakes Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99 Item Part No. Qty.
PAGE 84
DRIVE TRAIN Front Axle Parking Brake Starting Serial N. 0144900S Original Issue 10-90 Revised 9-1-99 Item 1 2 3 4 5 6 7 8 9 10 11 12 JJ Part No. Qty.
PAGE 85
CONTROLS Transmission & Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 1-15-98 KG * Switched item numbers 33 & 34 in art.
PAGE 86
CONTROLS Transmission & Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 1-15-98 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 87
CONTROLS Boom, Tilt and Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 12-22-93 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 88
CONTROLS Accelerator Linkage Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 89
CONTROLS Steering Column Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 90
BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0144860S Original Issue 10-90 D Item Part No. Qty.
PAGE 91
BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0144900S Original Issue 10-90 TO PARKING BRAKE VALVE (SEE PAGE 8-2) SEE PAGE 6-12 FOR CONTINUATION OF SERVICE AND PARKING BRAKE LINES. PCN L-8984 Item Part No. 1 8471-7524 2 3 4 5 6 7 8 9 10 11 7713-3177 7713-3140 7713-3139 8471-7987 9103-3032 9104-3091 9104-1258 8471-7523 9002-7187 9108-3154 12 13 14 8859-1205 8866-2018 8866-2105 Qty.
PAGE 92
BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0144860S Original Issue 10-90 TO TEE IN DIRECTIONAL CONTROL VALVE (SEE PAGE 9-2) TO DUMP CIRCUIT (SEE PAGE 9-2) TO DIRECTIONAL CONTROL VALVE (SEE PAGE 9-2) TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4) (SEE PAGE 8-1) ITEM #13 TO FRONT AXLE PARKING BRAKES (SEE PAGE 8-1) TO TEE IN HYDRAULIC TANK (SEE PAGE 9-2) Item Part No.
PAGE 93
BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0144900S Original Issue 10-90 TO DUMP CIRCUIT (SEE PAGE 9-2) TO HYDRAULIC TANK TEE (SEE PAGE 9-2) TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4) TO FRONT AXLE PARKING BRAKE (SEE PAGE 8-1) Item Part No. 1 9108-3154 2 3 8859-1205 8866-2065 4 5 6 7 8 9 10 11 8866-2106 8471-7842 8866-2018 8866-2239 9104-3163 7713-3089 8471-7317 8471-7508 PCN L-8907 Qty.
PAGE 94
BRAKES Brake Pedal & Inching Linkage Starting Serial No. 0144860S Original Issue 10-90 Revised 4-92 Item Part No. Qty.
PAGE 95
BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0144860S Original Issue 10-90 Revised 8-21-95 TO OIL COOLER (SEE PAGE 9-2) FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1) TO OIL COOLER (SEE PAGE 9-2) TO BRAKE VALVE (SEE PAGE 8-2) Item Part No. Qty.
PAGE 96
BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0144900S Original Issue 10-90 Revised 8-21-95 TO DUMP CIRCUIT (SEE PAGE 9-2) FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1) TO DUMP CIRCUIT (SEE PAGE 9-2) TO BRAKE VALVE (SEE PAGE 8-2) Item Part No. Qty.
PAGE 97
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No.
PAGE 98
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144860S Original Issue 10-90 Item Part No.
PAGE 99
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No.
PAGE 100
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144900S Original Issue 10-90 Revised 12-2-93 Item Part No.
PAGE 101
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No.
PAGE 102
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144860S Original Issue 10-90 Item Part No. 1 9103-6002 2 3 4 5 6 8471-7842 8866-2225 9020-7599 8866-1245 9020-6739 7 8 9 10 11 12 13 14 15 16 8471-7520 9020-5776 9002-8482 9020-7365 9104-3144 8866-1365 7713-3447 8866-2105 8366-1316 9103-3240 17 18 19 20 21 8471-7797 9020-5793 8866-1364 8471-7900 9104-5097 22 23 7713-3167 9020-6748 24 25 26 8471-7577 8859-1204 8866-2064 27 8859-1205 PCN L-8915 Qty.
PAGE 103
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No.
PAGE 104
HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144900S Original Issue 10-90 Item Part No. 1 9103-6002 2 3 4 5 6 8471-7842 8866-2225 9020-7599 8866-1245 9020-6739 7 8 9 10 11 12 13 14 15 16 8471-7520 9020-5776 9002-8482 9020-7365 9104-3144 8866-1365 7713-3447 8866-2105 8366-1316 9103-3240 17 18 19 20 21 8471-7797 9020-5793 8866-1364 8471-7900 9104-5097 22 23 7713-3167 9020-6748 24 25 26 8471-7577 8859-1204 8866-2064 27 8859-1205 Qty.
PAGE 105
HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144860S Original Issue 10-90 Revised 2-26-96 KG * Changed part number on items 2, 3, 17 & 22.
PAGE 106
HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144860S Original Issue 10-90 Revised 2-26-96 Item Part No. 1 *2 *3 4 5 6 7 8 9 9104-3113 9104-3116 9020-7290 9002-7187 9104-3308 9104-3309 9020-2343 8820-1033 10 11 8856-1109 12 13 14 15 16 *17 18 19 20 8471-7900 9104-3312 9104-3311 9104-3307 9104-3310 9104-3115 9002-8225 8471-1342 8820-1067 21 *22 23 24 25 26 27 28 29 9020-7372 9104-3114 8867-1027 8850-1008 9020-3506 9020-6750 9020-2327 8568-1076 8866-2069 30 8859-1209 KG Qty.
PAGE 107
HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144900S Original Issue 10-90 Revised 2-26-96 KG * Changed part number on items 2, 3, 17 & 22.
PAGE 108
HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144900S Original Issue 10-90 Revised 2-26-96 Item Part No. 1 *2 *3 4 5 6 7 8 9 9104-3113 9104-3116 9020-7290 9002-7187 9104-3308 9104-3309 9020-2343 8820-1033 10 11 8856-1109 12 13 14 15 16 *17 18 19 20 8471-7900 9104-3312 9104-3311 9104-3307 9104-3310 9104-3115 9002-8225 8471-1342 8820-1067 21 *22 23 24 25 26 9020-7372 9104-3114 9020-0482 8850-1008 9020-3506 8820-1036 27 28 29 9103-3481 8568-1076 8866-2069 KG Qty.
PAGE 109
HYDRAULIC CIRCUITS Steering Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 110
HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 12-2-93 Item Part No. 1 2 8682-1248 3 4 5 6 7 8 9 10 8866-2107 8866-2022 9103-4308 8471-7799 8859-1207 9040-2875 9020-6892 8320-1044 11 12 8850-1010 8820-1035 13 14 15 16 17 18 19 20 9020-0483 8471-6448 9104-3096 9104-3095 8866-2108 8866-2008 8866-2038 Qty.
PAGE 111
HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 12-3-93 Item Part No. 1 2 3 4 5 9020-7352 9002-8935 9040-3212 8820-1008 6 7 8 8856-1107 8850-1004 9103-4308 9 10 11 8866-2108 8866-2008 8866-2067 12 13 14 15 16 17 18 19 8859-1207 8471-7608 9020-5792 8866-2108 8866-2038 8866-2025 8859-1209 Qty.
PAGE 112
HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder Starting Serial No. 0144860S Original Issue 10-90 Item Part No. 1 9103-3369 2 3 4 8852-1010 9020-6892 8320-1044 5 8866-2020 8859-1207 8471-7922 8850-1108 8850-1008 9020-7041 9020-0313 9002-7180 9040-3249 9020-6888 9104-3100 9020-7463 8850-1010 9104-3304 6 7 8 9 10 11 12 13 14 15 16 17 Qty.
PAGE 113
HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-12-00 Item Part No. 1 Qty. Ref 2 3 4 *5 6 7 8 9 9040-2876 8320-1044 8850-1010 9020-7352 9103-3224 8866-2006 8859-1205 1 1 1 1 1 2 2 1 10 8820-1041 3 11 8855-1011 3 SVC Description Of Part SWAY CYLINDER ASSY (see page 10-5 for details) PIN HEX HD CAPSCREW, 5/8-11 X 4, GR8 HEX NUT, 5/8-11 PIN HOSE ASSY CONNECTOR (includes item #8) O-RING DUAL P.O.
PAGE 114
HYDRAULIC CIRCUITS (9103-3371) Lift Cylinder Starting Serial No. 0144860S Original Issue 8-90 Revised 5-93 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty.
PAGE 115
HYDRAULIC COMPONENTS (9103-3368) Crowd Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 8-11-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 *15 * Part No. Qty. Description Of Part 9103-3368 1 9103-4290 AR CROWD CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 9, 10, 12 & 13) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.
PAGE 116
HYDRAULIC COMPONENTS (9103-3369) Tilt Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 10-22-96 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 Part No. Qty.
PAGE 117
HYDRAULIC COMPONENTS (9103-3304) Compensating Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description Of Part 9103-3304 1 9103-4278 AR 9104-4313 9108-4176 8867-1033 9103-4280 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 COMPENSATING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 LOCKNUT (torque to 1100 ft. lbs.
PAGE 118
HYDRAULIC COMPONENTS (9103-3367) Sway Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description Of Part 9103-3367 1 9103-4297 AR 9103-4298 9108-4176 8867-1033 9103-4286 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 LOCKNUT (torque to 590 ft. lbs.
PAGE 119
HYDRAULIC COMPONENTS (9104-3316) Steering Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty. Description Of Part 9104-3316 2 9103-4301 AR 9103-4302 9108-4194 8867-1022 9103-4303 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, 13) TUBE ASSY BUSHING LUBE FITTING, 90 DEGREES LOCKNUT (torque to 235 ft. lbs.
PAGE 120
HYDRAULIC COMPONENTS (9103-3478) Steering Cylinder Starting Serial No. 0244089S Original Issue 2-97 Revised 6-24-97 Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty. 9103-3478 2 9103-4301 AR 9108-4194 8867-1022 9103-4303 9103-4304 9103-4305 9104-4368 9104-3246 8867-1001 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, 13) TUBE ASSY BUSHING LUBE FITTING, 90 DEGREES LOCKNUT (torque to 235 ft.
PAGE 121
HYDRAULIC COMPONENTS Main Control Valve Starting Serial No. 0144860S Original Issue 10-90 LIF T CR OW D TIL T X. AU SW AY IN OUT Item Part No. Qty.
PAGE 122
HYDRAULIC COMPONENTS Priority Flow Control Valve Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. 9103-3240 1 1 2 3 4 5 6 9020-6548 9020-6549 9020-6550 8859-1206 9020-6552 9020-6553 1 1 1 1 1 1 7 9020-6554 1 8 9 10 11 12 13 14 15 16 17 9020-6555 9020-6556 9020-6557 9020-6558 9020-6559 9020-6560 9020-6561 9020-6562 8859-1205 9020-6564 1 1 1 1 1 1 1 1 1 1 Original art was upside-down; turned right-side up.
PAGE 123
HYDRAULIC COMPONENTS Forward-Reverse Control Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 10-17-03 Item Part No. Qty.
PAGE 124
HYDRAULIC COMPONENTS Series-Parallel Control Valve Starting Serial No. 0144860S Original Issue 10-90 Item PCN L-8915 Part No. Qty.
PAGE 125
HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 Part No. Qty. Description Of Part 9020-6739 1 9020-8066 9020-8067 7738-4267 9020-8071 9020-8072 1 1 1 1 1 3-WAY SOLENOID VALVE (includes all items) NUT NAME PLATE COIL VALVE ASSY (3-way, 2-pos.
PAGE 126
HYDRAULIC COMPONENTS Dual P.O. Check Valve Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. 9105-3354 2 9103-4272 8855-1011 9103-4110 9104-4111 9103-4112 9103-4113 9103-4114 9103-4115 9103-4116 9103-4117 9103-4273 8820-1041 1 3 1 1 1 1 1 1 1 1 2 3 Description Of Part DUAL P.O.
PAGE 127
HYDRAULIC COMPONENTS Inching Valve Starting Serial No. 0144860S Original Issue 10-90 Item Part No. 1 9103-3096 9103-4018 Qty.
PAGE 128
HYDRAULIC COMPONENTS Main Hydraulic Pump Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 129
HYDRAULIC COMPONENTS Pilot Pump Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 130
HYDRAULIC COMPONENTS Rear Drive Motor Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 131
HYDRAULIC COMPONENTS (9104-3296) Accumulator Charge Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 3-5-97 Item Part No. Qty. Description Of Part 1 2 3 4 9104-3296 9104-4538 9104-4539 9104-4540 1 1 1 1 ACCUMULATOR CHARGE VALVE LG. SPRING REPAIR KIT SPOOL & SM. SPRING REPAIR KIT ELEMENT & SEAL KIT NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Entire page re-done adding service kits now available from vendor.
PAGE 132
HYDRAULIC COMPONENTS Accumulator Charge Valve Starting Serial No. 0144900S Original Issue 10-90 PCN L-9004 Item Part No. Qty.
PAGE 133
HYDRAULIC COMPONENTS Oil Reservoir Filter Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92 UNIT WITH POP-UP INDICATOR Item Part No. Qty. 1 2 3 4 5 6 7 8 9 9103-4009 9103-4007 9103-4329 9103-4330 9103-4010 9103-4008 9103-3318 9002-3246 1 1 1 4 1 1 1 1 1 Description Of Part POP-UP INDICATOR CAP ASSY (includes items 3 & 4) O-RING BOLT SPRING BYPASS VALVE ELEMENT O-RING BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 134
HYDRAULIC COMPONENTS Directional Control Valve Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 9103-3097 1 9103-4011 9103-4012 9103-4013 4 1 1 2 2 2 1 1 1 4 Description Of Part DIRECTIONAL CONTROL VALVE (includes all items) SCREW, M4 X 16 X 16 NAME PLATE GASKET SCREW TERMINAL BLOCK SCREW, M4 X 15 TERMINAL BOX GASKET GROUND SCREW, M4 X 6 MOUNTING BOLT, 10-24 X 2 Item 11 12 13 14 15 16 17 Part No. 9103-4014 9103-4015 9103-4016 9103-4017 Qty.
PAGE 135
HYDRAULIC COMPONENTS Hydraulic Oil Reservoir Starting Serial No. 0144860S Original Issue 10-90 PCN L-8915 Item Part No. Qty.
PAGE 136
HYDRAULIC COMPONENTS Brake Valve Starting Serial No. 0144860S Original Issue 10-90 Item Part No. 1 9108-3154 9106-4057 Qty.
PAGE 137
HYDRAULIC COMPONENTS Parking Brake Valve Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 6 7 Part No. Qty.
PAGE 138
HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No.
PAGE 139
HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06 Item Part No. Qty.
PAGE 140
HYDRAULIC COMPONENTS Winch Motor Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 141
HYDRAULIC COMPONENTS Crossover Valve Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 Part No. Qty. 9060-2706 1 9020-3440 9020-3437 9020-3438 9020-3439 2 4 2 2 1 Description Of Part CROSSOVER RELIEF VALVE (includes all items) RELIEF CARTRIDGE (with seals) BACKUP RING (2 per cartridge) O-RING (1 per cartridge) O-RING (1 per cartridge) BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 142
HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0244109S Original Issue 12-94 Revised 3-20-95 MPC-1170-KG * Part Number transposed on Plunger Seal Kit.
PAGE 143
HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0244109S Original Issue 12-94 Revised 3-20-95 Item Part No. Qty.
PAGE 144
HYDRAULIC COMPONENTS (9104-3065) Main Control Valve Assembly Original Issue 11-00 Revised 12-20-02 SVC * Revised parts list.
PAGE 145
HYDRAULIC COMPONENTS (9104-3065) Main Control Valve Assembly Original Issue 11-00 Revised 12-20-02 ARTWORK ON PREVIOUS PAGE Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 SVC Qty.
PAGE 146
ELECTRICAL Dash Wiring Starting Serial No. 0144860S Original Issue 10-90 Revised 6-27-07 Item 1 2 3 4 5 6 7 JM Part No. Qty. 9103-5068 1 9103-3112 9103-3282 9020-5685 9103-3111 9020-5686 9020-5688 9020-5687 1 1 1 1 1 1 1 Description Of Part INSTRUMENT PANEL ASSY, (includes all items except items 2, 12 & 14) INSTRUMENTPANELHARNESS TRANSMISSIONTEMPERATUREGAUGE AMP GAUGE CIRCUITBREAKER FUEL GAUGE HOURMETER WATERTEMPERATUREGAUGE Item Part No. Qty.
PAGE 147
ELECTRICAL Dash Wiring Starting Serial No. 0244091S Original Issue 1-96 Revised 6-27-07 Item 1 2 3 4 5 6 7 8 9 JM Part No. Qty. 9103-5068 1 9103-3112 9103-3111 8855-4917 8850-1613 9020-5688 9020-5687 9020-5685 9020-5686 9103-3247 1 2 4 4 1 1 1 1 1 Description Of Part INSTRUMENT PANEL ASSY (includes all items except items 15 thru 21) INSTRUMENT PANEL HARNESS CIRCUIT BREAKER LOCKWASHER, #10X.062X.047 HEX NUT, #10-32 HOURMETER WATER TEMP. GAUGE AMMETER FUEL GAUGE OIL PRESSURE GAUGE Item Part No.
PAGE 148
ELECTRICAL Batteries & Cables Starting Serial No. 0144860S Original Issue 10-90 Revised 5-31-05 Item JD Part No. Qty. *1 9020-3359 2 2 3 4 5 6 7 8 9040-3432 7714-3006 8584-1094 9020-0382 9103-3042 9103-3086 9020-0811 1 2 1 2 1 1 1 Description Of Part BATTERY, (12 volt, 590 amps), TOP STUD, BCI GROUP 27 BATTERY HOLD DOWN LOCK NUT SUPPORT CLAMP HOLD-DOWN STUD NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE GROUND CABLE * Added part number & changed description on item 1.
PAGE 149
ELECTRICAL Wiring - Frame & Engine Starting Serial No. 0144860S Original Issue 10-90 A PCN L-8915 SEE PAGE 11-3.
PAGE 150
ELECTRICAL Wiring - Frame & Engine Starting Serial No. 0144860S Original Issue 10-90 VIEW A Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 151
MISCELLANEOUS Frame Decals Starting Serial No. 0144860S Original Issue 10-90 NOTE: DECAL KIT 9103-5225 INCLUDES ALL DECALS SHOWN ON PAGES 12-1 & 12-2.
PAGE 152
MISCELLANEOUS Frame Decals Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8364-1675 7733-3011 7702-3007 7733-3027 7702-3006 9100-3052 9103-3011 7734-3018 9104-3210 9104-3211 9104-3209 9104-3206 8360-1011 9106-3047 9100-3030 9103-3279 8852-1204 9103-3396 8856-1107 8820-4912 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 20 9104-3215 1 Description Of Part "GRADALL" DECAL, WHITE "GRADALL" DECAL, BLACK BATTERY DECAL MADE IN U.S.A.
PAGE 153
MISCELLANEOUS Boom Decals Starting Serial No. 0144860S Original Issue 10-90 Revised 2-1-97 13 5/8" 10 1/8" TYP 18 1/8" TYP 12" 6 7/8" R 113" (9' 5") 89" (7' 5") 65" 10 1/2" 41" 17" 5 1/2" TYP. 10" Item Part No. Qty.
PAGE 154
OPTIONAL EQUIPMENT (9104-5173) Joystick Installation Starting Serial No. 0144860S Original Issue 10-90 Revised 8-25-99 Item Part No. Qty.
PAGE 155
OPTIONAL EQUIPMENT Rear Wiper Installation Starting Serial No. 0144860S Original Issue 10-90 WIPER MOTOR Item Part No. Qty.
PAGE 156
OPTIONAL EQUIPMENT Rotating Beacon Assembly Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 157
OPTIONAL EQUIPMENT Glow Plug Installation Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 158
OPTIONAL EQUIPMENT Winch Drain Line Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 159
OPTIONAL EQUIPMENT Stabilizer Option Starting Serial No. 0144860S Original Issue 10-90 Revised 10-26-93 TO HYDRAULIC RESERVOIR TO FORWARD/REVERSE VALVE Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 160
OPTIONAL EQUIPMENT Auxiliary Controls Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92 STANDARD AUXILIARY CONTROLS HANDLE VIEW A-A THIS OPTION DRAWS APPROX. 2 AMPS. TOTAL #2 WIRE (SIDE SHIFT) GREEN/YELLOW WIRE (GROUND) #1 WIRE (MAST) #3 WIRE (SWING) #5 WIRE (EXTRA) TO IGN.
PAGE 161
OPTIONAL EQUIPMENT Auxiliary Controls Assembly IGNITION START SWITCH Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92 N.O. RELAY AMMETER 10 AMP. CIRCIUT BREAKER (6) HANDLE COMMON 5 BUTTON HANDLE SW-1 PUSHBUTTON SPOT MOMENTARY SW-2 PUSHBUTTON SPOT MOMENTARY SW-3 PUSHBUTTON SPOT MOMENTARY SW-4 PUSHBUTTON SPOT MOMENTARY SW-5 PUSHBUTTON SPOT MOMENTARY N.O. (1) N.O. (2) N.O. (3) N.O. (4) N.O.
PAGE 162
OPTIONAL EQUIPMENT (9103-5101) Pintle Hook Starting Serial No. 0144860S Original Issue 10-90 Revised 1-14-94 Item 1 2 3 PCN 930527-KG Part No. Qty.
PAGE 163
OPTIONAL EQUIPMENT Winch Assembly Starting Serial No.
PAGE 164
OPTIONAL EQUIPMENT Winch Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 7-14-06 Item 1 2 3 4 5 6 7 8 9 * 10 * 11 * 12 13 14 15 16 * 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ER 46361, 49939 - LK Part No. Qty.
PAGE 165
OPTIONAL EQUIPMENT Winch Starting Serial No.
PAGE 166
OPTIONAL EQUIPMENT Winch Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty.
PAGE 167
OPTIONAL EQUIPMENT Outrigger Installation Starting Serial No.
PAGE 168
OPTIONAL EQUIPMENT Outrigger Installation Starting Serial No. 0144860S Original Issue 8-90 Revised 12-7-93 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 169
OPTIONAL EQUIPMENT Outrigger Valve Assembly Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty.
PAGE 170
OPTIONAL EQUIPMENT (9103-3127) Outrigger Cylinder NOTE: THIS COMPLETE OUTRIGGER CYLINDER ASSY IS NO LONGER AVAILABLE. IF A COMPLETE OUTRIGGER CYLINDER IS NEEDED, ORDER 9114-3048. Item Part No. Qty. 9103-3127 2 9104-4065 1 1 2 3 9104-4066 2 1 1 4 9104-4067 1 9104-4068 9104-4069 9104-4070 1 1 2 1 2 1 9002-2280 9104-4071 9104-4072 9104-4073 1 1 1 1 1 2 1 5 6 7 8 9 10 11 12 13 14 15 16 17 Starting Serial No.
PAGE 171
OPTIONAL EQUIPMENT (9104-3305) Outrigger Cylinder Starting Serial No. 0244184S Original Issue 6-01 NOTE: THIS COMPLETE OUTRIGGER CYLINDER ASSY IS NO LONGER AVAILABLE. IF A COMPLETE OUTRIGGER CYLINDER IS NEEDED, ORDER 9114-3048. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty.
PAGE 172
OPTIONAL EQUIPMENT (9114-3048) Outrigger Cylinder FOR SERVICE ONLY Original Issue 6-01 IOWA Item Part No. Qty.
PAGE 173
OPTIONAL EQUIPMENT Dual P.O. Check Valve Starting Serial No. 0144860S Original Issue 10-90 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 3 1 1 1 1 1 1 1 1 DUAL P.O.
PAGE 174
OPTIONAL EQUIPMENT Stabilizer Cylinder Starting Serial No. 0144860S Original Issue 10-90 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. Description Of Part 9104-3303 1 9104-4330 1 9104-4334 9103-4286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 STABILIZER CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 8, 10, 11) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.
PAGE 175
OPTIONAL EQUIPMENT (9108-5058) 48" Slope Piler Carriage Original Issue 12-91 Revised 6-20-06 Item Part No. * 9108-5058 * 9103-3459 9108-6121 9108-6122 1 2 3 4 *5 *6 *7 8 9 *10 11 *12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 *13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316 14 15 16 17 *18 19 20 21 22 23 24 Qty.
PAGE 176
OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder Original Issue 12-91 Item Part No. Qty.
PAGE 177
OPTIONAL EQUIPMENT (9108-3471) Sway Cylinder Original Issue 6-06 Revised 6-27-07 Item Part No. Qty. 9108-3471 1 9108-4308 *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9140-4352 9114-4128 9112-4083 9114-4017 9103-4156 9112-4084 9112-4085 9112-4086 Description Of Part SWAY CYLINDER ASSY, (includes all items) Ref SEAL KIT, (includes items 6 thru 9, 11, 12 & 14 thru 16)) 2 BUSHING 2 GREASE FITTING 1 CASE ASSY 1 CAPSCREW, #8X32X.375 1 LOCKNUT, (lubricate & torque to 350-400 ft.lbs.
PAGE 178
OPTIONAL EQUIPMENT (9108-3286) Dual P.O. Check Valve Original Issue 12-91 Item Part No. Qty. Description Of Part 9108-3262 1 9104-4002 DUAL P.O. CHECK VALVE ASSY (includes all items) SEAL KIT (includes items 3 and 4) BODY CHECK VALVE (includes items 3 and 4) O-RING O-RING 1 2 7713-3248 Ref 1 2 3 4 9108-4227 9108-4228 2 2 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 179
OPTIONAL EQUIPMENT (9103-5018) Auxiliary Hydraulics Original Issue 7-92 Revised 7-14-06 A A INSIDE HOSE R/UP OUTSIDE HOSE L/DN R/UP L/DN VIEW A-A (LOOKING AT UNDERSIDE OF BOOM HEAD) TILT CYLINDER HOSES AUX HYD HOSES AUX VIEW A-A LK 13-19
PAGE 180
OPTIONAL EQUIPMENT (9103-5018) Auxiliary Hydraulics Original Issue 7-92 Revised 7-14-06 Item Part No. Qty.
PAGE 181
OPTIONAL EQUIPMENT (9103-5266) Tilt on Joystick Original Issue 11-93 Item Part No. Qty.
PAGE 182
OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93 Revised 2-18-94 TOP VIEW HEATER FAN WIPER MOTOR SECTION A-A 13-21
PAGE 183
OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93 Revised 2-18-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty.
PAGE 184
OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-96 Revised 1-12-99 1 NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED. 2 21 3 22 4 20 19 12 NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16".
PAGE 185
OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-96 Revised 1-12-99 NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED. NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16". NOTE #3: SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32" MOVEMENT.
PAGE 186
OPTIONAL EQUIPMENT (9103-3499) Steering Cylinder Steer Axle Advantage Kit (Only) FOR SERVICE ONLY Original Issue 1-99 1 19 NOTE: FOR STEER AXLE ADVANTAGE KIT ONLY SEE PAGE 13-22 FOR DETAILS. 2 3 4 18 5 3 1 17 6 16 7 15 14 13 12 11 10 8 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty.
PAGE 187
OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 6-99 Revised 5-31-05 FRONT OF MACHINE Item JD Part No. Qty.
PAGE 188
HYDRAULIC COMPONENTS Hydraulic Controller Starting Serial No. 0144860S Original Issue 8-99 Item KG Part No. Qty.
PAGE 189
OPTIONAL EQUIPMENT (9103-5253) Work Light Package GREEN WIRE IS FOR BACKUP ALARM, RED WIRE IS FOR STOP LIGHT & BLACK WIRE IS FOR TAIL LIGHT. 26 27 28 29 30 31 32 Starting Serial No. 0144860S Original Issue 10-00 33 34 NOTE: ATTACH GROUND WIRE TO SERIES/PARALLEL VALVE MOUNTING BOLT.
PAGE 190
OPTIONAL EQUIPMENT (9103-5253) Work Light Package Starting Serial No. 0144860S Original Issue 10-00 TO BACK-UP LIGHT 11 41 I A S S N.O. RELAY AMMETER 85 87 87A (#10) 6 AMP. CIRCUIT BREAKER TO AMMETER 19 46 30 86 14 BUSS BAR 20 AMP. CIRCUIT BREAKER 16 16 86 N.O.
PAGE 191
PAGE 192
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 2 65 811111 Fax: (61) 2 65 810122 JLG Latino Americana Ltda. Rua Eng.