Owner's manual

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Illustrated Parts Manual

Models

522D

524D

S/N 0277001

P/N - 9138-4001

Revised July 6, 2007

Summary of content (225 pages)

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Illustrated Parts Manual Models 522D 524D S/N 0277001 P/N - 9138-4001 Revised July 6, 2007
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INTRODUCTION Table of Contents Starting Serial No. 0277001 Original Issue 1-98 Revised 8-16-99 SECTION 1 — INTRODUCTION Table of Contents ............................................................................................................... 1-1 thru 1-4 Alphabetical Index .............................................................................................................. 1-5 thru 1-8 Service Kits ............................................................................................
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INTRODUCTION Table of Contents Starting Serial No. 0277001 Original Issue 1-98 SECTION 6 — DRIVE TRAIN Front Axle Assembly ..................................................................................................................... 6-1 Front Axle Housing ........................................................................................................................ 6-2 Front Axle Differential Carrier ..........................................................................................
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INTRODUCTION Table of Contents Starting Serial No. 0277001 Original Issue 1-98 Revised 8-16-99 SECTION 10 — HYDRAULIC COMPONENTS (continued) Crowd Cylinder ............................................................................................................................. 10-2 Tilt Cylinder (Iowa) ........................................................................................................................ 10-3 Compensating Cylinder (Iowa) ................................................
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INTRODUCTION Table of Contents Starting Serial No. 0277001 Original Issue 1-98 Revised 6-1-99 SECTION 13 — OPTIONAL EQUIPMENT (continued) L.H. Tilt Assembly ......................................................................................................................... 13-2 L.H. Sway Assembly .................................................................................................................... 13-3 L.H. Tilt/Sway Field Kit .............................................................
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INTRODUCTION Alphabetical Index Starting Serial No. 0277001 Original Issue 1-98 Revised 5-5-98 ACCELERATOR CABLE .................................................................................................................................... 5-1 ACCELERATOR PEDAL .................................................................................................................................... 7-2 AIR CLEANER ..............................................................................................
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INTRODUCTION Alphabetical Index Starting Serial No. 0277001 Original Issue 1-98 DUAL P.O. CHECK VALVE ............................................................................................................................... 13-3 DUMP CIRCUIT ................................................................................................................................................... 9-2 ELECTRICAL SYSTEMS ............................................................................................
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INTRODUCTION Alphabetical Index Starting Serial No. 0277001 Original Issue 1-98 HORN WIRING .................................................................................................................................................. 11-3 HOURMETER .................................................................................................................................................... 11-4 HYDRAULIC CIRCUITS ....................................................................................
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INTRODUCTION Alphabetical Index Starting Serial No. 0277001 Original Issue 1-98 REAR STEERING AXLE ...................................................................................................................................... 2-3 REAR STEERING AXLE DRIVE HUB .................................................................................................................. 6-6 Rear Steering Axle Non-Drive Hub ............................................................................................
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INTRODUCTION Service Kits Starting Serial No. 0277001 Original Issue 1-98 SECTION KG PAGE NO.
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INTRODUCTION Service Kits Starting Serial No. 0277001 Original Issue 1-98 KG SECTION PAGE NO. PART NUMBER DESCRIPTION 10 10-20 9108-4284 Traction Lock Valve Seal Kit 12 12-1 9108-5133 Decal Kit 13 13-13 9104-4002 Dual P.O.
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 0510-1441 ........................................ 4-4 1100-2410 ......................................13-2 1440-2248 ................. 2-1, 13-7, 13-13, ......................................... 13-24, 13-28 1440-3190 ......................................13-8 1440-3416 ......................................11-5 1440-4645 ......................................12-1 1440-4646 ......................................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 8096-3062 .......................... 13-5, 13-21 8096-3065 ............................ 11-9, 13-1 8096-3066 ................. 7-14, 11-8, 11-9, ........................................... 13-5, 13-21 8096-3067 ............... 13-8, 13-21, 13-27 8096-3068 ................. 7-14, 11-8, 11-9, .................................. 13-1, 13-5, 13-21 8096-3069 ................. 11-8, 11-9, 13-1, ......................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 8471-8926 .................................... 13-32 8471-8930 ................................9-4, 9-5 8471-9110 ................................9-2, 9-3 8505-1384 ............................ 9-11, 13-9 8507-1128 ....................................... 5-6 8510-1098 ....................................... 2-2 8521-1040 ....................................... 2-1 8540-1340 .......................................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 8850-1004 ........... 7-13, 9-2, 9-3, 9-11, .................................. 13-1, 13-8, 13-9, .............................. 13-21, 13-22, 13-27 8850-1005 ............... 2-1, 4-5, 5-2, 5-4, ........................... 7-17, 9-4, 9-11, 13-7, ............................... 13-9, 13-13, 13-24, ..................................................... 13-28 8850-1006 ........... 2-2, 4-5, 9-4, 10-19, .........................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 8866-1341 ....................................... 9-9 8866-1345 ........................ 5-6, 9-2, 9-3 8866-1348 ............... 13-7, 13-13, 13-28 8866-1362 ................................9-2, 9-3 8866-1364 ........................ 8-3, 8-4, 9-3 8866-1384 ....................................... 9-5 8866-1406 ....................................... 9-9 8866-1407 ............... 13-7, 13-13, 13-28 8866-1408 ...............
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 9020-0638 ............................ 7-11, 7-12 9020-0680 ......................................13-8 9020-0685 .................................... 13-22 9020-0688 ......................................12-2 9020-0755 ......................................13-8 9020-0807 ....................................... 5-8 9020-0999 .................................... 13-21 9020-1346 ......................................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 9102-4051 ....................................... 8-2 9102-4052 ....................................... 8-2 9102-4053 ....................................... 8-2 9102-4054 ....................................... 8-2 9102-4055 ....................................... 8-2 9102-4056 ....................................... 8-2 9102-4057 ....................................... 8-2 9102-4058 ......................................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 9104-4107 ....................................... 6-6 9104-4109 ....................................... 6-6 9104-4111 ....................................... 6-6 9104-4112 ....................................... 6-6 9104-4113 ....................................... 6-6 9104-4274 ......................................10-3 9104-4278 ....................................... 6-6 9104-4282 .......................................
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER INDEX PAGE 9108-3066 .....................................5-6 9108-3072 .....................................5-3 9108-3077 ................................. 10-19 9108-3081 ................................... 7-14 9108-3084 ................................... 11-4 9108-3085 .....................................5-6 9108-3094 .....................................5-6 9108-3095 ..................... 5-4, 9-4, 9-5 9108-3104 ..............
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9108-3454 9108-3455 9108-3456 9108-3461 9108-3462 9108-3463 9108-3464 9108-3465 9108-3466 9108-3468 9108-3471 9108-3473 9108-3474 9108-3475 9108-3480 9108-3481 9108-3482 9108-3484 9108-3486 9108-3487 9108-3490 9108-3491 9108-3492 9108-3493 9108-3494 9108-3497 9108-3499 9108-3501 9108-3503 9108-3504 9108-3509 9108-3510 9108-3513 9108-3520 9108-3521 9108-3522 9108-3532 9108-3534 9108-3539 9108-3540 9108-3541 9108-3542 9108-3543 9108-354
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9108-4119 9108-4120 9108-4121 9108-4122 9108-4123 9108-4124 9108-4125 9108-4126 9108-4127 9108-4128 9108-4129 9108-4130 9108-4131 9108-4132 9108-4134 9108-4135 9108-4136 9108-4137 9108-4138 9108-4139 9108-4140 9108-4141 9108-4142 9108-4143 9108-4144 9108-4145 9108-4146 9108-4147 9108-4151 9108-4152 9108-4153 9108-4154 9108-4155 9108-4156 9108-4157 9108-4158 9108-4159 9108-4160 9108-4161 9108-4162 9108-4163 9108-4164 9108-4165 9108-416
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9108-4320 9108-4321 9108-4322 9108-4323 9108-4324 9108-4325 9108-4326 9108-4327 9108-4328 9108-4329 9108-4330 9108-4331 9108-4332 9108-4342 9108-4344 9108-4345 9108-4347 9108-4348 9108-4349 9108-4350 9108-4351 9108-4352 9108-4353 9108-4354 9108-4355 9108-4356 9108-4357 9108-5003 9108-5013 9108-5016 9108-5025 9108-5045 9108-5046 9108-5047 9108-5049 9108-5050 9108-5051 9108-5053 9108-5054 9108-5055 9108-5056 9108-5057 9108-5058 9108-505
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9109-5026 9109-5027 9109-5036 9109-5043 9109-5053 9111-1002 9111-3003 9112-0003 9112-0004 9112-1013 9112-1017 9112-1018 9112-1022 9112-1023 9112-1024 9112-1041 9112-1045 9112-1066 9112-1079 9112-1080 9112-1081 9112-1082 9112-1083 9112-1091 9112-1122 9112-1125 9112-1134 9112-1138 9112-1139 9112-1145 9112-1146 9112-1148 9112-1149 9112-1150 9112-1151 9112-1152 9112-1153 9112-1154 9112-1157 9112-1171 9112-1176 9112-1178 9112-1179 9112-118
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9112-4083 9112-4084 9112-4085 9112-4086 9112-4087 9112-4088 9112-4089 9112-4090 9112-4092 9112-4093 9112-4094 9112-4096 9112-4107 9112-4108 9112-4110 9112-4112 9112-4113 9112-4114 9112-5002 9112-5003 9112-5007 9112-5018 9112-5021 9112-5023 9112-5030 9112-5031 9112-5042 9112-5047 9112-5053 9112-5056 9112-5083 9112-5101 9112-5104 9112-5109 9112-6008 9112-6009 9112-6010 9112-6023 9112-6024 9112-6025 9112-6026 9112-6027 9112-6029 9112-603
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9114-4149 9114-4150 9114-4151 9114-4152 9114-4153 9114-4157 9114-4158 9114-4159 9114-4175 9114-4178 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4184 9114-4185 9114-4186 9114-4187 9114-4188 9114-4189 9114-4190 9114-4191 9114-4192 9114-4196 9114-4197 9114-4198 9114-4248 9114-4326 9114-4327 9114-4328 9114-4329 9114-4330 9114-4331 9114-4332 9114-4333 9114-4334 9114-4335 9114-4336 9114-4337 9114-4338 9114-4339 9114-4340 9114-434
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INTRODUCTION Part Number Index MATERIAL HANDLER 522D-524D PART NUMBER 9130-1020 9130-1064 9130-1065 9130-1083 9130-1086 9130-3021 9130-3038 9130-3041 9130-3047 9130-3049 9130-3056 9130-3057 9130-3059 9130-3067 9130-3465 9130-4021 9130-4022 9130-4023 9130-4024 9130-5016 9130-6030 9131-5001 9131-5007 9132-3001 9132-3002 9132-3003 9133-5026 9136-3025 9136-4004 9136-4005 9136-4006 9136-4007 9136-4008 9913-3139 JJ INDEX PAGE PART NUMBER PAGE Starting Serial No.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim MATERIAL HANDLER 522D-524D JD Starting Serial No. 0277001 Original Issue 1-98 Revised 03-13-06 * Changed part number on item 23.
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CHASSIS & ATTACHING PARTS Frame Shrouding & Trim MATERIAL HANDLER 522D-524D Item Part No. Qty.
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CHASSIS & ATTACHING PARTS (9114-3261) Open Cab MATERIAL HANDLER 522D-524D JH Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 7 8 9 10 11 12 13 9114-3261 9114-4429 9114-4430 9133-4003 9116-4092 9116-4088 9116-4086 9116-4087 9133-4004 8026-4032 9116-4094 9133-4005 9116-4089 9116-4090 Ref 1 1 2 1 1 3 1 8 9.5' 1 2 AR AR OPEN CAB ASSY (includes all items) CAB WELDMENT SERIAL TAG WINDOW CLIP, FLAT REAR WINDOW RH SIDE WINDOW HOLE PLUG, .
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CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-04 1 2 21 22 23 20 19 (3)HOLES 125 2.377 DIA 2.378 3 4 12 18 20 19 8 9 17 15 16 NEW HOLES BOTTOM HOLE 6 28 29 30 31 LOWER 15 5 26 27 UPPER 24 25 LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES.
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CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-04 NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.
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CHASSIS & ATTACHING PARTS Front Axle Mounting MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 2-2-06 Item Part No. 1 2 3 4 5 6 7 * 8 * 9 JD Qty. Ref 9108-1176 9020-5891 9103-1014 8320-1172 8852-1016 9108-3480 9140-3225 9002-8935 1 2 1 1 1 1 1 2 Description Of Part FRONT AXLE (see page 6-2 for details) FRONT SWAY PIN SPACER SHIM WASHER HEX HD CAPSCREW, 1-8X5, GR8 HEX LOCKNUT, 1-8 SHIM WASHER PIN RETAINING RING * Revised art & added items 8 & 9.
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BOOM 2 Section Boom (std.) First Boom Section MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty.
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BOOM 2 Section Boom (std.) Second Boom Section MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 JH Item Part No. Qty.
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BOOM (9108-5049) Quick Switch Option MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 5-5-98 Item JH Part No. Qty.
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ATTACHMENTS (9108-5033) Carriage Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 11-29-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item Part No. Qty.
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ATTACHMENTS (9045-5051) & (9045-5052) Q.S. Carriage Assemblies MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 11-27-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item Part No. Qty.
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ATTACHMENTS Buckets MATERIAL HANDLER 522D-524D Item Part No. Qty. 1 9045-5049 1 JH Starting Serial No. 0277001 Original Issue 1-98 Description Of Part 60" BUCKET (3/4 yard capacity) Item Part No. Qty.
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ATTACHMENTS (9130-5016) 66" Slope Piler Carriage MATERIAL HANDLER 522D-524D Item Starting Serial No. 0277001 Original Issue 1-98 Revised 6-14-06 Part No. Qty.
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ATTACHMENTS & ACCESSORIES Fork Information MATERIAL HANDLER 522D-524D Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.
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ATTACHMENTS (9045-5012) Truss Boom W/Winch MATERIAL HANDLER 522D-524D Item Starting Serial No. 0277001 Original Issue 7-01 Revised 7-03-06 Part No. Qty.
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ATTACHMENTS (9055-5024) Personnel Platform Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277706 Original Issue 5-01 Revised 10-25-02 DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER CAPACITY CHART AND DECALS ARE IN PLACE. 21 28 29 1 A 14 15 16 A READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM.
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ATTACHMENTS (9055-5024) Personnel Platform Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277706 Original Issue 5-01 Revised 10-25-02 DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER CAPACITY CHART AND DECALS ARE IN PLACE. Item Part No. Qty.
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ATTACHMENTS (9055-3036) Crane Hook MATERIAL HANDLER 522D-524D Starting Serial No. 0277701 Original Issue 12-04 NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED. 4 5 1 2 3 6 DS Item Part No. Qty. 1 2 3 4 5 6 9055-3036 9015-3001 8834-1022 9055-4078 9055-4079 9055-4080 9055-4081 1 1 4 2 1 1 2 Description Of Part Item CRANE HOOK, (includes all items) S/N ATTACHMENT PLATE DRIVE SCREW, 3/8 HAIRPIN CLIP, .162X3.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Left Side View MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 5-16-00 TIEWRAP TO HARNESS GND - 5 OIL GAG HR MTR FUL SOL PS IGN TRC LOK GND - 4 REV REV - B FUL SOL SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. SVC Part No.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Left Side View MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 5-16-00 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item 9108-4001 7738-3202 7738-3203 9108-3218 9020-6262 Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Left Side View MATERIAL HANDLER 524D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 TIEWRAP TO HARNESS GND - 5 OIL GAG HR MTR FUL SOL PS IGN TRC LOK GND - 4 REV REV - B FUL SOL SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. SVC Part No.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Left Side View MATERIAL HANDLER 524D Part No. Description Of Part 9108-5053 CUMMINS ENGINE FILTER KIT, (includes allitems) OIL FILTER ELEMENT PRIMARY FUEL, FILTER ELEMENT SECONDARY FUEL, FILTER ELEMENT FUEL FILTER AIR FILTER ELEMENT 9108-4001 7738-3202 7738-3203 9108-3218 9020-6262 Item Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 Part No. Qty. Description Of Part Item Part No. Qty.
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MATERIAL HANDLER 524D MPC 3906-AK ENGINE & ATTACHING PARTS (9138-5003) EPA Engine Left Side View Starting Serial No. 0277120 thru 0277338 Original Issue 9-98 Revised 7-20-01 * Revised starting serial number, illustration & inclusion note on items 28 & 31; removed Engine FIlter Kit, (9133-5033); added items 63 & 64.
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ENGINE & ATTACHING PARTS (9138-5003) EPA Engine Left Side View MATERIAL HANDLER 524D Starting Serial No. 0277120 thru 0277338 Original Issue 9-98 Revised 7-20-01 SERVICE NOTES: 1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item 1 2 3 4 5 Part No. Qty.
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ENGINE & ATTACHING PARTS (9138-5020) EPA Engine Left Side View MATERIAL HANDLER 524D Starting Serial No.
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ENGINE & ATTACHING PARTS (9138-5020) EPA Engine Left Side View MATERIAL HANDLER 524D Starting Serial No. 0277339 Original Issue 7-01 ! CAUTION Pay close attention to Serial Number of machine when ordering Engine Filter Kits. SERVICE NOTES: 1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Part No. Description Of Part Part No.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 8-6-99 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 8-6-99 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty. Description Of Part- Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.
PAGE 58
ENGINE & ATTACHING PARTS (9108-5130) Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty. Description Of Part- Item Part No. Qty.
PAGE 59
MATERIAL HANDLER 524D ENGINE & ATTACHING PARTS (9138-5003) EPA Engine Right Side View Starting Serial No. 0277120 thru 0277338 Original Issue 9-98 Revised 7-20-01 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.
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ENGINE & ATTACHING PARTS (9138-5003) EPA Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277120 thru 0277338 Original Issue 9-98 Revised 7-20-01 SERVICE NOTES: 1). Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9138-5020) EPA Engine Right Side View MATERIAL HANDLER 524D Starting Serial No.
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ENGINE & ATTACHING PARTS (9138-5020) EPA Engine Right Side View MATERIAL HANDLER 524D Starting Serial No. 0277339 Original Issue 7-01 SERVICE NOTES: 1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3. Add 12 qts. of oil, P/N 1440-3420, to crankcase. Part No. Qty. Description Of Part Item Part No. Qty.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Pump Mount & Flywheel Housing MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 8820-1112 2 12 2 3 4 5 8855-1016 9002-7906 8471-7839 8866-2084 2 2 1 1 8866-2011 8859-1210 8866-2105 8866-2239 9108-3222 1 1 1 1 1 8859-1204 1 Ref HEX HD CAPSCREW, 3/4-10x2-1/4, GR5, (torque to 240-265 ft. lbs.
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ENGINE & ATTACHING PARTS (9108-5130) Engine Pump Mount & Flywheel Housing MATERIAL HANDLER 524D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 8820-1112 2 12 2 3 4 5 8855-1016 9002-7906 8471-7839 8866-2084 2 2 1 1 8866-2011 8859-1210 8866-2105 8866-2239 9108-3222 1 1 1 1 1 8859-1204 1 Ref HEX HD CAPSCREW, 3/4-10x2-1/4, GR5, (torque to 240-265 ft. lbs.
PAGE 65
MATERIAL HANDLER 524D ENGINE & ATTACHING PARTS (9138-5003) EPA Engine Pump Mount & Flywheel Housing Starting Serial No. 0277120 thru 0277338 Original Issue 9-98 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item 1 Part No. Qty.
PAGE 66
ENGINE & ATTACHING PARTS (9138-5020) Engine Pump Mount & Flywheel Housing MATERIAL HANDLER 524D Starting Serial No. 0277339 Original Issue 7-01 Revised 6-01-05 VIEW A-A VIEW B-B B A A B Item * 1 Part No. Qty.
PAGE 67
MATERIAL HANDLER 522D PCN 980096, 980158 - DS ENGINE & ATTACHING PARTS (9109-5029) Engine Left Side View - 522D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 5-16-00 * Revised illustration, added item 55 & moved Engine Filter Kit to parts list page.
PAGE 68
ENGINE & ATTACHING PARTS (9109-5029) Engine Left Side View - 522D MATERIAL HANDLER 522D Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 5-16-00 Part No.
PAGE 69
MATERIAL HANDLER 522D DS ENGINE & ATTACHING PARTS (9109-5029) Engine Left Side View - 522D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 * Revised illustration, added item 55 & moved Engine Filter Kit to parts list page.
PAGE 70
ENGINE & ATTACHING PARTS (9109-5029) Engine Left Side View - 522D MATERIAL HANDLER 522D Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 DS Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 Part No.
PAGE 71
MATERIAL HANDLER 522D ENGINE & ATTACHING PARTS (9139-5001) EPA Engine Left Side View - 522D Starting Serial No. 0277120 Original Issue 9-98 Revised 5-16-00 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.
PAGE 72
ENGINE & ATTACHING PARTS (9139-5001) EPA Engine Left Side View - 522D MATERIAL HANDLER 522D ! Starting Serial No. 0277120 Original Issue 9-98 Revised 5-16-00 SERVICE NOTES: 1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3. Add 12 qts. of oil, P/N 1440-3420, to crankcase. CAUTION Pay close attention to Serial Number of machine when ordering Engine Filter Kits. Part No.
PAGE 73
ENGINE & ATTACHING PARTS (9109-5029) Engine Right Side View - 522D MATERIAL HANDLER 522D Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 5-16-00 Part No. Qty. Description Of Part- Item Part No. Qty.
PAGE 74
MATERIAL HANDLER 522D DS ENGINE & ATTACHING PARTS (9109-5029) Engine Right Side View - 522D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 * Removed Engine Filter Kit.
PAGE 75
ENGINE & ATTACHING PARTS (9109-5029) Engine Right Side View - 522D MATERIAL HANDLER 522D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 5-16-00 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 76
MATERIAL HANDLER 522D ENGINE & ATTACHING PARTS (9139-5001) EPA Engine Right Side View - 522D Starting Serial No. 0277120 Original Issue 10-98 Revised 5-16-00 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. PCN 980469, 980764, MPC 3497 - DS * Removed Engine Filter Kit.
PAGE 77
ENGINE & ATTACHING PARTS (9139-5001) EPA Engine Right Side View - 522D MATERIAL HANDLER 522D Starting Serial No. 0277120 Original Issue 10-98 Revised 5-16-00 SERVICE NOTES: 1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads. 2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads. 3). Add 12 qts. of oil, P/N 1440-3420, to crankcase. Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 78
MATERIAL HANDLER 522D ENGINE & ATTACHING PARTS (9109-5029) Engine Pump Mount & Flywheel Housing - 522D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty.
PAGE 79
MATERIAL HANDLER 522D ENGINE & ATTACHING PARTS (9109-5029) Engine Pump Mount & Flywheel Housing - 522D Starting Serial No. 0277086 thru 0277119 Original Issue 8-99 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item Part No. Qty.
PAGE 80
MATERIAL HANDLER 522D ENGINE & ATTACHING PARTS (9139-5001) EPA Engine Pump Mount & Flywheel Housing - 522D Starting Serial No. 0277120 Original Issue 10-98 Revised 6-01-05 GND-2 REV-B FWD GND-1 Item JD Part No. Qty. 9139-5001 Ref 1 8820-1112 2 2 3 4 5 6 9002-7473 9002-7906 8471-7839 8471-7852 2 2 1 1 Ref 7 9105-3020 2 8 9105-4002 9108-3019 2 1 9 8063-3030 2 Description Of Part Item Part No. Qty.
PAGE 81
ENGINE & ATTACHING PARTS (9115-5016) Fuel Tank & Lines MATERIAL HANDLER 522D-524D Item 1 2 3 *4 5 6 7 8 9 Starting Serial No. 0277001 Original Issue 1-98 Revised 9-17-98 Part No. Qty. Description Of Part 9115-5016 1 FUEL TANK ASSY (includes items 1 thru 6) FUEL TANK (includes items 2 & 3) FUEL TANK CAP (w/chain) HEX SOCKET PIPE PLUG, 1/2 HOSE NIPPLE, 90 DEGREES, 1/2x3/8 FUEL SENDER GASKETED SCREW, 10-32 HOSE CLAMP FUEL LINE HOSE, 3/8" I.D.
PAGE 82
ENGINE & ATTACHING PARTS (9108-5139) Radiator Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-1-99 Item Item Part No. Qty.
PAGE 83
ENGINE & ATTACHING PARTS Air Cleaner Piping MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 thru 0277594 Original Issue 1-98 Revised 6-22-01 * NOTE: IF YOUR 522D-524D IS EQUIPPED WITH METAL AIR CLEANER & TUBING SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9138-5036, SHOWN ON PAGE 5-9, S.S.N. 0277595. Item Part No. Qty.
PAGE 84
ENGINE & ATTACHING PARTS Air Cleaner Piping MATERIAL HANDLER 522D-524D 8 18 Starting Serial No. 0277595 thru current Original Issue 9-00 Revised 6-22-01 9 19 2 4 3 7 15 6 5 10 1 11 17 16 15 13 15 15 14 15 Item * Item Part No. Qty. Description Of Part 9138-5036 1 9138-1025 8856-1003 1 2 RETRO FIT KIT, (includes items 1, 2, 5 thru 10, 18 and the following two items) AIR CLEANER SUPPORT FLAT WASHER, 5/16 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 85
ENGINE & ATTACHING PARTS (9020-5663) Air Cleaner MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 thru 0277594 Original Issue 1-98 Revised 6-22-01 * NOTE: IF YOUR MACHINE IS EQUIPPED WITH THE METAL AIR CLEANER SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9138-5036, SHOWN ON PAGE 5-9, S.S.N. 0277595. Item 1 2 3 4 5 6 7 Part No. Qty.
PAGE 86
ENGINE & ATTACHING PARTS (9138-3065) 7" Air Cleaner MATERIAL HANDLER 522D-524D Starting Serial No. 0277595 thru current Original Issue 9-00 5 4 3 2 1 Item 1 2 3 4 5 Part No. Qty. Description Of Part 9138-3065 8027-4006 9138-4010 9140-3102 9140-3103 1 1 1 1 1 1 7 " AIR CLEANER (includes all items) VACUATOR VALVE COVER ASSEMBLY FILTER ELEMENT SAFETY ELEMENT BODY, VINYL HOUSING (not sold separately order P/N 9138-3065) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 87
ENGINE & ATTACHING PARTS Exhaust System MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty. 1 2 9108-3560 8368-3175 1 2 9108-3250 9112-3165 9116-3268 9104-3150 9108-6055 8319-1013 8319-1021 2 4 1 1 2 1 1 4 4 3 4 5 6 7 8 9 10 11 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT MUFFLER EXHAUST PIPE FLEX PIPE CLAMP FLEXIBLE TUBING EXHAUST TUBE LOCKWASHER, M10 HEX HD CAPSCREW, M10x1.
PAGE 88
DRIVE TRAIN (9108-5110) Front Axle Assembly - 524D (9109-5020) Front Axle Assembly - 522D MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 6-1-98 TO BRAKE LINE SEE PAGE 8-1 Item Part No. Qty.
PAGE 89
DRIVE TRAIN (9112-3119) Front Axle MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 3-18-98 Item Qty.
PAGE 90
DRIVE TRAIN Carrier Assembly MATERIAL HANDLER 522D-524D Item Part No. Qty. 9114-4382 Ref 9114-4383 9114-4384 9114-4385 1 2 3 4 5 *6 7 8 9 10 9114-4386 9114-4387 9114-4388 8307-3828 9114-4389 9114-4390 9114-4391 8348-3584 9114-4392 11 12 13 14 15 16 17 GP Starting Serial No.
PAGE 91
DRIVE TRAIN Brake Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 12-97 Revised 5-26-05 Part No. Qty.
PAGE 92
MATERIAL HANDLER 522D-524D DRIVE TRAIN (9114-4339) (9114-4337) Left/Right Housing Assembly (9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 93
DRIVE TRAIN (9112-3145) Rear Steering Axle Drive Hub - 524D MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 BEARING LOCKNUT TOOL - 9114-4325 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 JH Part No. Qty.
PAGE 94
DRIVE TRAIN (9109-3006) Rear Steering Axle Non-Drive Hub - 522D MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 1-98 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 JH Part No. Qty.
PAGE 95
DRIVE TRAIN Wheels & Tires MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item 1 2 3 4 JH Part No. Qty. 9112-5002 1 9112-5003 1 9104-3298 9104-3146 9108-3385 9103-3104 1 12 1 1 Description Of Part R.H. TIRE ASSY (includes items 1, 3 & 4) L.H.
PAGE 96
CONTROLS Tilt & Sway MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 Item Part No. Qty.
PAGE 97
CONTROLS (9114-3342) Accelerator Pedal Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 thru 0277119 Original Issue 1-98 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 7 8 13 14 15 6 10 11 13 14 15 16 13 14 15 1 2 3 4 5 17 12 THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT (item 1, not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY. Item 1 2 3 4 5 6 7 8 9 SVC Part No. Qty.
PAGE 98
CONTROLS (9114-3342) Accelerator Pedal Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277120 Original Issue 8-99 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 13 14 6 7 8 10 11 1 15 4 5 2 3 12 TO ENGINE Item Part No. Qty.
PAGE 99
CONTROLS Steering Column & Attaching Parts MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 12-8-00 NOTE: WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11. Tie Strap & Boot Kit Item Part No. Qty.
PAGE 100
CONTROLS Floorplate Components MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 UNDERSIDE VIEW OF FLOORPLATE TO PARK BRAKE TO FLOW DIVIDER VALVE TO SERVICE BRAKE TO JOYSTICK FROM JOYSTICK TO HYDRAULIC RESERVOIR FROM ENGINE TO HYDRAULIC RESERVOIR FROM ENGINE SECTION A-A PCN 980002 - JH SECTION B-B * Added Part No. to item 12; changed Description on items 12 & 21; changed Part No. on item 18 and revised illustration.
PAGE 101
CONTROLS Floorplate Components MATERIAL HANDLER 522D-524D Item Part No. 1 9020-6195 2 3 4 5 6 7 8 9 10 11 * 12 13 14 15 16 17 * 18 Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 Qty.
PAGE 102
CONTROLS Brake & Inching Linkage MATERIAL HANDLER 522D-524D Item Part No. 1 Qty. Ref 2 3 9116-3093 8820-1022 1 3 4 5 6 7 8 8855-1010 8850-1005 9114-6108 9020-0284 8844-1001 4 3 1 1 2 9 10 9108-3312 8826-1017 1 3 11 8850-1405 1 MPC 3118 - JH Starting Serial No.
PAGE 103
BRAKES Service/Parking Brake Lines MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 TO PARK BRAKE (see page 6-1) TO SERVICE BRAKE (see page 6-1) Item Part No. 1 Ref 2 3 4 5 6 7 8 JH Qty.
PAGE 104
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines MATERIAL HANDLER 522D-524D Item Part No. 1 2 3 4 5 6 Ref 8866-2011 8859-1210 9108-3536 9002-8695 9108-3246 7 8866-2067 8 9 10 11 12 13 8859-1207 9108-3232 8471-9038 8866-2025 8859-1209 14 8866-2061 15 16 17 18 19 20 8859-1209 8366-1316 9108-3293 8471-7803 8866-2008 8859-1207 JH Qty. Starting Serial No. 0277001 thru 0277119 Original Issue 1-98 Revised 7-1-99 Description Of Part HYDROSTATIC TRANSMISSION, (see page 10-16 for details) 1 STR.
PAGE 105
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines MATERIAL HANDLER 522D-524D Item Part No. 1 2 3 4 5 6 Ref 8866-2011 8859-1210 9108-3536 9002-8695 9108-3246 7 8866-2067 8 9 10 11 12 13 8859-1207 9108-3232 8471-9038 8866-2025 8859-1209 14 8866-2061 15 16 17 18 19 20 8859-1209 8366-1316 9108-3293 8471-7803 8866-2008 8859-1207 JH Qty. Starting Serial No. 0277120 Original Issue 7-99 Description Of Part HYDROSTATIC TRANSMISSION, (see page 10-16 for details) 1 STR.
PAGE 106
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 7-1-99 FROM DUMP TUBE (SEE PAGE 7-4) FROM REAR DRIVE (see page 9-4) FROM REAR DRIVE (see page 9-4) FROM STEERING ORBITROL (SEE PAGE 9-9) PCN 980002, 980059, 980151, 980607 - JH FROM INCHING VALVE (SEE PAGE 7-4) * Changed Part No. on items 6, 10, 13 & 15 and revised notes on illustration page.
PAGE 107
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 7-1-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 Qty.
PAGE 108
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 524D Starting Serial No.
PAGE 109
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 524D Starting Serial No. 0277086 Original Issue 7-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8866-2106 8471-8164 8471-9071 8362-3032 8471-7872 8471-9069 8471-7839 8471-7889 8866-1364 8866-1362 9112-3149 8471-7911 8866-2105 8471-6719 8866-2064 17 18 19 20 8859-1204 21 22 23 24 25 26 8471-9070 8365-1133 8866-2242 8866-2008 8859-1207 27 JH Qty.
PAGE 110
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 FROM DUMP TUBE (SEE PAGE 7-4) FROM STEERING ORBITROL (SEE PAGE 9-9) JH FROM INCHING VALVE (SEE PAGE 7-4) * Revised Original Issue date and illustration.
PAGE 111
HYDRAULIC CIRCUITS Dump Circuit MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ref 8866-2106 8471-8164 8471-9071 8362-3032 8471-7872 8866-1365 8471-7839 8866-1013 8866-1364 8866-1362 9112-3149 8471-7911 8866-2105 8471-6719 8866-2008 8859-1207 19 20 JH Qty.
PAGE 112
HYDRAULIC CIRCUITS Drive Circuit - Front MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-1-99 TO FLOW DIVIDER VALVE (see page 9-1) UIT CIRC UMP ) TO D page 9-2 (see 23 ITEM 8 M E IT TO INCHING VALVE (see page 7-4, item 21) Item Part No. Qty.
PAGE 113
HYDRAULIC CIRCUITS Drive Circuit - Front MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 5-98 Revised 7-1-99 To Flow Divider Valve (see page 9-1) mp To Du ge 9-2) a (see p 1. Item 18 routes to Inching Valve (see page 7-4, item 21) 2. Item 22 routes to Solenoid Valve (see page 7-4, item 12) 3. Item 16 routes to Hydraulic Reservoir (see page 10-18, item 7 front connector) Item Part No. Qty.
PAGE 114
HYDRAULIC CIRCUITS Drive Circuit - Rear MATERIAL HANDLER 524D Starting Serial No. 0277001 thru 0277085 Original Issue 1-98 Revised 7-1-99 TO DUMP CIRCUIT (see page 9-2 for details) NOTE: ITEM 44 TO SOLENOID VALVE (see page 7-4 for details) PCN 980151, 980607 - JH * Changed Starting S/N in upper right-hand corner; changed note and revised art on second page.
PAGE 115
HYDRAULIC CIRCUITS Drive Circuit - Rear MATERIAL HANDLER 524D Item Part No. Qty.
PAGE 116
HYDRAULIC CIRCUITS Drive Circuit - Rear MATERIAL HANDLER 524D Starting Serial No.
PAGE 117
HYDRAULIC CIRCUITS Drive Circuit - Rear MATERIAL HANDLER 524D Starting Serial No. 0277086 Original Issue 7-99 Item Part No. Qty.
PAGE 118
HYDRAULIC CIRCUITS Lift Cylinder MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-1-99 SEE PAGE 12-4 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 2 3 4 5 6 9108-3050 8471-7860 9108-1432 9108-1433 8820-1065 7 8 9 10 11 12 8855-1013 9108-1313 9108-3224 9108-3225 8866-2007 8859-1206 JH Qty.
PAGE 119
HYDRAULIC CIRCUITS Crowd Cylinder MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 11-08-05 Item Part No. 1 Ref 2 8866-2065 2 3 4 5 6 7 8 9 10 11 12 13 8859-1205 8471-7885 8471-7884 9108-3226 9108-3230 7713-3139 7713-3140 7713-3177 8866-2007 8859-1206 2 1 1 1 1 2 2 2 2 2 Ref 14 9020-7464 8858-1140 9108-1437 9108-1438 2 4 1 1 * 15 * 16 * 17 JD Qty.
PAGE 120
HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder MATERIAL HANDLER 522D-524D Item Part No. 1 Starting Serial No. 0277001 Original Issue 1-98 Revised 10-5-01 Qty. Ref 2 3 * 4 * 5 6 7 8 8859-1207 9105-3450 7713-3139 7713-3140 8471-7886 8852-1205 8841-1036 2 1 1 1 2 4 4 9 10 11 12 13 9108-3290 9002-7179 9020-7463 8471-7563 8471-7859 1 2 4 2 2 ECN 012043-MBC Description Of Part Item TILT CYLINDER ASSY, 14 (see page 10-3 for details) O-RING 15 STR.
PAGE 121
HYDRAULIC CIRCUITS Sway Cylinder MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 2-2-06 SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 JD Description Of Part Ref 2 3 8820-1040 4 6 7 8 8855-1011 9140-3226 9020-7352 9002-8935 8866-2082 9 10 11 12 8859-1012 8471-9040 8866-1341 8866-2059 13 14 8859-1206 15 16 17 18 19 20 21 22 23 8866-1406 7713-3168 7713-3140 7713-3177 7713-3389 7713-3390 7713-3136 7713-3137 8820-1023 * 5 Qty.
PAGE 122
HYDRAULIC CIRCUITS Steering Cylinder MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-1-99 TO TEE (SEE PAGE 9-2) SEE PAGE 12-3 FOR DETAILS ON CLAMP SETS AND CUSHION CLAMPS Item Part No. 1 2 3 4 Qty. Description Of Part Item Part No. Qty.
PAGE 123
HYDRAULIC CIRCUITS Joystick Circuit MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-1-99 INCLUDED WITH CAB FROM SOLENOID VALVE (see page 7-4 for details) TO HYDRAULIC TUBE (see page 7-4 for details) Item Part No. 1 JH Qty.
PAGE 124
HYDRAULIC COMPONENTS (9108-3469) Lift Cylinder - Iowa MATERIAL HANDLER 522D-524D Item Part No. Qty. 9108-3469 1 9108-4307 1 1 2 3 4 9112-4080 9114-4128 9138-4002 9108-4347 9103-4276 4 4 1 1 1 5 6 9114-4017 9103-4153 1 1 7 8 JH 2 1 Starting Serial No.
PAGE 125
HYDRAULIC COMPONENTS (9108-3468) Crowd Cylinder MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty.
PAGE 126
HYDRAULIC COMPONENTS (9108-3513) Tilt Cylinder - Iowa MATERIAL HANDLER 522D-524D Item *1 2 3 4 5 6 7 8 9 10 JM Part No. Qty. 9108-3513 1 9108-4370 1 9140-4352 9114-4128 9108-3473 9103-4276 9112-4076 9106-4017 2 2 1 1 1 1 2 1 1 1 1 9104-4274 Starting Serial No.
PAGE 127
HYDRAULIC COMPONENTS (9108-3470) Compensating Cylinder MATERIAL HANDLER 522D-524D Item 1 2 3 4 5 6 7 8 JH Part No. Qty. 9108-3470 1 9103-4339 1 9114-4080 9114-4128 9112-4079 9114-4017 9103-4153 4 4 1 1 1 2 1 1 Starting Serial No. 0277001 Original Issue 1-98 Description Of Part COMPENSATING CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12, & 14 thru 16) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (lubricate & torque to 1175-1275 ft.lbs.
PAGE 128
HYDRAULIC COMPONENTS (9112-3133) Sway Cylinder - Iowa MATERIAL HANDLER 522D-524D Item Part No. Qty. 9112-3133 1 9108-4308 1 2 3 4 5 9140-4352 9114-4128 9112-4095 9112-4096 9103-4156 3 3 1 1 1 6 7 8 9112-4097 9112-4098 9112-4099 2 1 1 * 1 JM Starting Serial No.
PAGE 129
HYDRAULIC COMPONENTS (9108-3532) Steering Cylinder - Iowa MATERIAL HANDLER 522D-524D Item 1 2 3 4 5 6 7 8 9 JH Starting Serial No. 0277001 Original Issue 1-98 Part No. Qty. 9108-3532 2 9108-4305 1 9112-4087 9112-4088 9112-4096 9120-4460 1 1 1 1 9112-4089 2 1 1 1 1 Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5 thru 8, 10, 11 & 13 thru 15) BUSHING CASE ASSY SELF-TAPPING SCREW LOCKNUT (lubricate & torque to 350-370 ft.lbs.
PAGE 130
MATERIAL HANDLER 522D-524D JH HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 * Added items 46 thru 51 and revised illustration.
PAGE 131
HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-13-99 ARTWORK ON PREVIOUS PAGE Item Part No. Qty. Description Of Part Item Part No. Qty. 9108-3417 1 MAIN HYDRAULIC CONTROL VALVE ASSY(includes all items) STUD KIT (includes items 4 & 5) VALVE SECTION SEAL KIT (includes items 39 & 40) L.H.
PAGE 132
HYDRAULIC COMPONENTS (9108-3401) Rear Drive Motor MATERIAL HANDLER 524D JH Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty.
PAGE 133
HYDRAULIC COMPONENTS (9103-3240) Priority Flow Control Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 12-97 NOTE: ITEMS 18 THRU 20 INCLUDE QUANTITIES TO MOUNT BOTH PRIORITY FLOW CONTROL VALVE AND FLOW DIVIDER VALVE SHOWN ON PAGE 10-10. Item JH Part No. Qty.
PAGE 134
HYDRAULIC COMPONENTS (9108-3521) Flow Divider Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 NOTE: SEE PAGE 10-9 ITEMS 18 THRU 20 FOR MOUNTING HARDWARE. JH Item Part No. Qty.
PAGE 135
HYDRAULIC COMPONENTS (9114-3201) Brake Valve MATERIAL HANDLER 522D-524D Item 1 2 3 4 5 6 7 8 9 10 JH Starting Serial No. 0277001 Original Issue 1-98 Part No. Qty.
PAGE 136
HYDRAULIC COMPONENTS (9104-3446) Solenoid Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item 1 2 3 4 JH Part No. Qty.
PAGE 137
HYDRAULIC COMPONENTS (9116-3027) Sway Cylinder Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item 1 2 3 4 5 Part No. Qty.
PAGE 138
HYDRAULIC COMPONENTS (9114-3140) Inching Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 9114-3140 8093-4423 8093-4202 1 1 1 1 1 2 INCHING VALVE (includes all items) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW 8821-2228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 139
HYDRAULIC COMPONENTS (9108-3296) Main Hydraulic Pump MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 JH Part No. Qty.
PAGE 140
MATERIAL HANDLER 522D-524D LK HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump Starting Serial No.
PAGE 141
HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump MATERIAL HANDLER 522D-524D Item 1 *2 3 4 5 6 7 8 9 10 LK Starting Serial No. 0277001 Original Issue 1-98 Revised 1-17-07 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 142
HYDRAULIC COMPONENTS (9116-3044) Front Drive Motor MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 JH Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 143
HYDRAULIC COMPONENTS (9112-5069) Hydraulic Reservoir & Filter MATERIAL HANDLER 522D-524D Item Part No. Qty.
PAGE 144
HYDRAULIC COMPONENTS (9130-3037) Joystick Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 11-03-05 1 2 8 9 7 3 10 2 16 4 11 12 13 17 5 14 15 6 ! NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICEABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY AND CAN RESULT IN A JOYSTICK MALFUNCTION. Item 1 2 3 4 5 6 *7 8 9 10 JD Part No.
PAGE 145
HYDRAULIC COMPONENTS (9108-3459) Traction Lock Valve MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 Revised 8-27-99 1 4 12 16 3 2 5 15 13 14 14 17 10 11 18 19 20 8 9 7 2 3 4 21 22 6 23 5 1 25 26 24 27 29 30 28 31 Item Part No. Qty.
PAGE 146
HYDRAULIC COMPONENTS (9133-5020) Quick Start Cylinder & Valve Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277120 Original Issue 6-99 Revised 1-10-03 4 NOTE: Any machine prior to serial number 0277120, please refer to the option section (page 13-26) Ether Start Field Kit. 1 4 3 14 2 13 5 7 6 15 12 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 * 15 Part No. Qty.
PAGE 147
8 7 MATERIAL HANDLER 5 522D 6 10 4 1 2 HYDRAULIC COMPONENTS (9109-3016) Front Drive Motor 9 Starting Serial No. 0277001 Original Issue 7-99 3 9 11 17 18 19 16 15 14 20 15 13 14 21 12 22 29 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 JH 23 28 27 24 26 25 Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 148
HYDRAULIC COMPONENTS (9136-5028) Optional Stabilizer Valve Assy MATERIAL HANDLER 524D Starting Serial No. 0277539 Original Issue 1-03 3 4 1 4 4 5 2 6 Item Part No. Qty.
PAGE 149
ELECTRICAL Dash Panel MATERIAL HANDLER 522D-524D Item Part No. 1 2 Qty. Description Of Part Ref DASH HARNESS ASSY (see page 11-3 for details) FLAT WASHER, 1/2 GAUGE PANEL WIRING HARNESS (see page 11-4 for details) ENGINE WIRING HARNESS (see page11-2 for details) CLAMP SELF-TAPPING SCREW, #10-24x3/8 *3 1 Ref *4 Ref 5 6 8856-1003 2486-1170 8832-1029 PCN 980002 - JH Starting Serial No. 0277001 thru 0277119 Original Issue 1-98 Revised 8-13-99 1 1 Item Part No. Qty.
PAGE 150
ELECTRICAL Dash Panel MATERIAL HANDLER 522D-524D Item Part No. 1 2 3 8856-1003 4 5 6 JH Qty. Description Of Part Item Part No. Qty.
PAGE 151
ELECTRICAL (9112-3166) Engine Wiring Harness MATERIAL HANDLER 522D-524D Wire Wire Designation Color/Stripe BAT HR MTR HORN FUL GAG START-C ALT EXC-B PS IGN OIL GAG CLT TMP REV FWD 4x4 TRC LOK FUL SOL REV-B SNSR ALT BAT GND-1 GND-2 GND-3 GND-4 GND-5 STRT-SOL JH RED BLU/RED VIOLET/YELO BLU/BLK VIOLET/BRN VIOLET/RED ORNG/YELO BLU/BRN BLU/VIOLET BRN/YELO BRN/WHITE BRN BRN/GREY VIOLET BLU RED/BLK RED/WHITE BLK BLK BLK BLK BLK RED/VIOLET Starting Serial No.
PAGE 152
ELECTRICAL (9133-3013) Engine Wiring Harness MATERIAL HANDLER 522D-524D 1 2 1 2 Starting Serial No.
PAGE 153
ELECTRICAL (9114-5092) Dash Harness Assembly MATERIAL HANDLER 522D-524D Item JH Part No. Qty. 9114-5092 1 1 9114-3349 1 2 3 4 5 9103-3317 7736-3268 2477-1004 9114-3108 1 4 1 4 Starting Serial No. 0277001 thru 0277119 Original Issue 1-98 Revised 8-1-99 Description Of Part DASH HARNESS ASSY (includes all items) DASH HARNESS (includes items 6 thru 12) IGNITION SWITCH 15 AMP FUSE HORN BUTTON SNAP-IN FUSE Item Part No. Qty.
PAGE 154
ELECTRICAL (9136-5013) Dash Harness Assembly MATERIAL HANDLER 522D-524D Starting Serial No. 0277120 Original Issue 8-99 Revised 6-27-07 GND - 2 3 4 5 BAT BAT - HN A TRC LOK B 4X4 3 4 5 21 ALT EXC - A ACC - A 1 6 7 8 SPL ACC2 3 4 5 18 ST - AID - 1 B ST - AID - 2 HN - AC IGN - B ACC - A REV N - START FWD SHT IGN BAT - HN 15 16 17 HN - AC START - D ST - AID - 1 Part No. Qty.
PAGE 155
ELECTRICAL (9114-3331) Gauge Panel Assembly MATERIAL HANDLER 524D JH Starting Serial No. 0277001 thru 0277119 Original Issue 1-98 Revised 8-1-99 Item Part No. Qty. Description Of Part 1 9114-3331 9136-4004 1 1 2 3 4 5 6 7 * 8 9 10 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 9136-4008 7738-3470 9114-3128 9114-3127 1 1 1 1 1 1 2 2 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
PAGE 156
ELECTRICAL (9136-5012) Gauge Panel Assembly MATERIAL HANDLER 524D Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9136-5012 1 9114-3331 1 1 9136-4004 1 2 3 4 5 6 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 1 1 1 1 1 GAUGE PANEL ASSY (includes all items) GAUGE PANEL (includes all items except one of item 10 & 11 thur 14) PANEL ASSY (includes front & back plates, acrylic lens & std.
PAGE 157
ELECTRICAL (9109-3037) Gauge Panel Assembly MATERIAL HANDLER 522D JH Starting Serial No. 0277001 thru 0277119 Original Issue 5-98 Revised 8-1-99 Item Part No. Qty. Description Of Part 1 9109-3037 9136-4004 1 1 2 3 4 5 6 7 * 8 9 10 9136-4005 9109-3030 9114-3114 9136-4006 9136-4007 9136-4008 7738-3470 9114-3128 9114-3127 1 1 1 1 1 1 1 1 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
PAGE 158
ELECTRICAL (9139-5002) Gauge Panel Assembly MATERIAL HANDLER 522D Item JH Starting Serial No. 0277120 Original Issue 8-99 Part No. Qty.
PAGE 159
ELECTRICAL Battery & Cables MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 12-23-04 2 2 3 4 5 8 9 10 5 7 8 1 6 Item DS Part No. Qty.
PAGE 160
MATERIAL HANDLER 524D PCN 010240-SVC MISCELLANEOUS Cab & Frame Decals Starting Serial No. 0277001 Original Issue 1-98 Revised 6-22-01 * Revised illustration & part number on items 8, 17 & 32; added item 44.
PAGE 161
MISCELLANEOUS Cab & Frame Decals MATERIAL HANDLER 524D Item 1 2 3 4 5 6 7 * 8 9 10 11 12 13 14 15 16 * 17 18 19 20 21 Starting Serial No. 0277001 Original Issue 1-98 Revised 6-22-01 Part No. Qty.
PAGE 162
MATERIAL HANDLER 522D PCN 010240-SVC MISCELLANEOUS Cab & Frame Decals Starting Serial No. 0277001 Original Issue 5-98 Revised 6-22-01 * Revised illustration & part number on items 8, 17 & 32; added item 38.
PAGE 163
MISCELLANEOUS Cab & Frame Decals MATERIAL HANDLER 522D Item 1 2 3 4 5 6 7 * 8 9 10 11 12 13 14 15 16 * 17 18 19 20 21 Starting Serial No. 0277001 Original Issue 5-98 Revised 6-22-01 Part No. Qty.
PAGE 164
MISCELLANEOUS Boom Decals MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 Revised 6-22-01 57 12 1/2 (TYP) 24 10 3/4 (TYP) 57 28 A 4 5 6 7 3 2 10 1 8 A VIEW A-A 15 9 36 25 (TYP) 9 (108) 7 (84) 60 TOP VIEW OF 3 SECTION BOOM 9(TYP) 1 1/2 (TYP) RDR 08-04-97 4 YES . . 4 9109-9007 . .
PAGE 165
MISCELLANEOUS Boom Decals MATERIAL HANDLER 524D Starting Serial No. 0277001 Original Issue 1-98 Revised 6-22-01 Item 1 2 3 4 5 6 * 7 8 9 * 10 11 12 13 14 15 Part No. Qty. Description Of Part 9108-5133 1 9138-5035 1 9112-3037 9112-3038 9108-3561 9108-3562 9100-3031 9020-0445 9020-0688 9002-6491 9133-3036 9114-3282 9114-3290 9055-3026 9100-3016 9104-3134 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136 8060-3037 2 2 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 524D DECAL KIT, WHITE (std.
PAGE 166
MISCELLANEOUS Boom Decals MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 5-98 Revised 6-22-01 57 12 1/2 (TYP) 24 10 3/4 (TYP) 57 28 A 4 5 6 7 3 2 10 1 8 A VIEW A-A 15 9 36 25 (TYP) 9 (108) 7 (84) 60 TOP VIEW OF 3 SECTION BOOM 9(TYP) 1 1/2 (TYP) RDR 08-04-97 4 YES . . 4 9109-9007 . .
PAGE 167
MISCELLANEOUS Boom Decals MATERIAL HANDLER 522D Starting Serial No. 0277001 Original Issue 5-98 Revised 6-22-01 Item 1 2 3 4 5 6 * 7 8 9 * 10 11 12 13 14 15 Part No. Qty. 9109-5032 1 9139-5017 1 9112-3037 9112-3038 9109-3035 9109-3036 9100-3031 9020-0445 9020-0688 9002-6491 9133-3036 9114-3282 9114-3290 9055-3026 9100-3016 9104-3134 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136 8060-3037 2 2 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 Description Of Part 522D DECAL KIT, WHITE, (std.
PAGE 168
MATERIAL HANDLER 522D-524D MISCELLANEOUS CUSHION CLAMPS & CLAMP SETS Starting Serial No. 0277001 Original Issue 5-98 AVAILABLE ANCHOR CHANNELS JH Part No.
PAGE 169
MISCELLANEOUS CUSHION CLAMPS & CLAMP SETS MATERIAL HANDLER 522D-524D JH Part No. Description Of Part 7713-3168 7713-3140 7713-3177 CAB SIDE OF FRAME CLAMP SET COVER PLATE HHCS, 5/16-18x1-3/8 9108-3240 7713-3140 7713-3177 Starting Serial No. 0277001 Original Issue 5-98 Style I.D.
PAGE 170
OPTIONAL EQUIPMENT (9112-5056) Inline Bypass MATERIAL HANDLER 522D-524D GH Original Issue 1-98 Item Part No. Qty.
PAGE 171
OPTIONAL EQUIPMENT (9136-5001) L.H. Tilt Assembly MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 1-10-01 SECTION C-C VIEW A-A DETAIL "A" VIEW B-B MPC 3766-AK Item Part No. Qty. Description Of Part 1 2 *3 *4 5 6 9136-5001 9130-3019 9130-1020 9112-3062 9136-3043 9136-6007 8820-1012 1 1 1 1 1 1 3 7 8 8852-1304 8821-1044 3 2 9 9136-3040 1 L.H.
PAGE 172
OPTIONAL EQUIPMENT (9112-5081) L.H. Sway Assembly MATERIAL HANDLER 522D-524D TILT Original Issue 1-98 Revised 1-10-03 A A B 1 B 3 2 5 4 6 7 8 VIEW A-A FUEL TEMP F 80 OIL E 240 0 100 10 16 VOLTS - + R QUARTZ DRIVE 4X4 PARK BRAKE ON 0 0 0 0 0 0 OFF ALT 4X2 9114-33 VIEW B-B Item SVC Part No. Qty. 9112-5081 Ref 1 2 * 3 * 4 5 6 9130-1020 9130-3019 9136-3043 9112-3062 9114-6119 8820-1012 1 1 1 1 1 3 7 8 8852-1304 9114-3371 3 1 Description Of Part L.H.
PAGE 173
OPTIONAL EQUIPMENT (9136-5023) L.H. Tilt/ Sway Field Kit MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 8-30-02 NOTE: IF YOUR MACHINE CAME WITH L.H. TILT/SWAY (9136-5002) USE L.H. TILT/SWAY FIELD KIT (9136-5023) FOR SERVICE. VIEW A-A VIEW B-B Item Part No. Qty.
PAGE 174
OPTIONAL EQUIPMENT (9136-3019) Overhead Window MATERIAL HANDLER 522D-524D Original Issue 1-98 Item GH Part No. Qty.
PAGE 175
OPTIONAL EQUIPMENT (9104-3353) Engine Block Heater MATERIAL HANDLER 522D-524D ! Original Issue 1-98 REPLACES FROST PLUG ON RIGHT SIDE OF ENGINE. Item GH Part No. Qty.
PAGE 176
OPTIONAL EQUIPMENT (9108-5073) Hydraulic Reservoir Heater Installation MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 7-1-99 ! Item * 1 * 2 PCN 990032, 990164 - JH Part No. Qty. 9108-5073 1 9108-3574 9108-3430 1 1 Description Of Part HYDRAULIC RESERVOIR HEATER (includes all items) HEATING BLANKET PLUG * Changed Part No. on items 1 & 2.
PAGE 177
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9138-5018) Auxiliary Hydraulics Field Kit 2 SECTION BOOM ONLY Original Issue 1-98 Revised 1-10-01 NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9108-5123) USE AUXILIARY HYDRAULICS FIELD KIT (9138-5018) FOR SERVICE.
PAGE 178
OPTIONAL EQUIPMENT (9138-5018) Auxiliary Hydraulics Field Kit 2 SECTION BOOM ONLY MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 1-10-01 VIEW A-A NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9108-5123) USE AUXILIARY HYDRAULICS FIELD KIT (9138-5018) FOR SERVICE. Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 179
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9108-5124) Auxiliary Hydraulics & L.H. Sway Assy 2 SECTION BOOM ONLY Original Issue 1-98 Revised 8-30-02 TT * Added part numbers 9108-4282 & 9108-4359 to item 1.
PAGE 180
OPTIONAL EQUIPMENT (9108-5124) Auxiliary Hydraulics & L.H. Sway Assy 2 SECTION BOOM ONLY MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 8-30-02 Item 1 * * TT 2 3 4 5 Part No. Qty. 9108-5124 1 9108-3107 9108-4282 9108-4359 9136-6008 1100-2410 8850-1404 8820-1035 6 7 8 9 10 11 12 13 14 8855-1011 9136-3043 9112-3062 8855-1009 9020-7463 8866-1065 8471-8026 9002-7187 15 9136-3044 Description Of Part AUX HYD &L.H.
PAGE 181
OPTIONAL EQUIPMENT (9108-5129) Main Control Valve Assy MATERIAL HANDLER 522D-524D Original Issue 1-98 Item Part No. 9108-5129 1 2 3 4 5 6 7 8 9 10 11 MB 8866-2067 8859-1207 9108-3343 8866-1348 8866-1407 8866-2019 8859-1206 8866-2007 8859-1206 8866-2005 8859-1204 8866-2008 8859-1207 8866-2108 9108-3310 Qty.
PAGE 182
MATERIAL HANDLER 522D-524D JD OPTIONAL EQUIPMENT (9138-5002) 3 Section Boom Assembly Original Issue 1-98 Revised 11-08-05 * Added seal kits to item 41/ 13-11
PAGE 183
OPTIONAL EQUIPMENT (9138-5002) 3 Section Boom Assembly MATERIAL HANDLER 522D-524D Original Issue 1-98 Revised 11-08-05 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 2 3 4 5 6 7 9138-5002 9108-6140 9108-6141 9108-6142 9112-3019 9112-1122 9105-3426 8820-1535 1 1 1 1 6 1 1 8 3 SECTION BOOM ASSY BOOM WELDMENT (1 st.) BOOM WELDMENT (2 nd.) BOOM WELDMENT(3 rd.) BEARING PAD, 5/8x6” GUIDE BAR CONNECTOR (includes item 103) HEX HD CAPSCREW, 3/8-24x1-1/4, GR5 (lubricate &torque to 32-37 ft.
PAGE 184
OPTIONAL EQUIPMENT (9138-5002) 3 Section Boom Assembly MATERIAL HANDLER 522D-524D ! NOTE: ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16” OF A TIGHT FIT. AMOUNTS OF SHIMS CAN VARY AT EACH SHIM POINT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD AND SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS. Item Part No.
PAGE 185
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9138-5019) Auxiliary Hydraulics Field Kit 3 SECTION BOOM Original Issue 1-98 Revised 1-10-01 NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS ASSY(9108-5126) USE AUXILIARY HYDRAULICS FIELD KIT (9138-5019) FOR SERVICE. MPC 3766-AK * Revised illustration and items 13 & 14; removed items 52 & 53 .
PAGE 186
OPTIONAL EQUIPMENT (9138-5019) Auxiliary Hydraulics Field Kit 3 SECTION BOOM MATERIAL HANDLER 522D-524D NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS ASSY(9108-5126) USE AUXILIARY HYDRAULICS FIELD KIT (9138-5019) FOR SERVICE. Original Issue 1-98 Revised 1-10-01 C C 4” TO CLAMPS ON RIGHT SIDE OF CHIMNEY PLATE. VIEW C-C Item Part No. Qty. Description Of Part Item Part No. Qty.
PAGE 187
OPTIONAL EQUIPMENT (9108-3262) Dual P.O. Check Valve MATERIAL HANDLER 522D-524D Original Issue 1-98 Item Part No. Qty. 9108-3262 1 9104-4002 1 2 3 4 7713-3248 9108-4227 9108-4228 Description Of Part DUAL P.O. CHECK VALVE ASSY (includes all items) Ref SEAL KIT(includes items 3 & 4) 1 BODY 2 CHECK VALVE (includes items 3&4) 2 O-RING 2 O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
PAGE 188
HYDRAULIC COMPONENTS (9108-3471) Slope Piler Carriage Sway Cylinder MATERIAL HANDLER 522D-524D Item * 1 2 3 4 5 6 7 8 JM Part No. Qty. 9108-3471 1 9108-4308 1 9140-4352 9114-4128 9112-4083 9114-4017 9103-4156 2 2 1 1 1 2 1 1 Original Issue 1-98 Revised 6-27-07 Description Of Part SLOPE PILER CARRIAGE SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12, & 14 thru 16) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (lubricate & torque to 350-400 ft.
PAGE 189
MATERIAL HANDLER 522D-524D MPC 4008-MBC OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Starting Serial No. 0277001 Original Issue 1-98 Revised 10-5-01 * Revised illustration; changed items 17 & 18; added 8820-1003, 8855-1009 & 9103-1521 to Heater Assembly.
PAGE 190
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 10-5-01 Item Part No. Qty.
PAGE 191
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation Heater Hosing Starting Serial No. 0277001 Original Issue 1-98 Revised 5-3-98 Electrical Wiring KG * All cab enclosure pages re-formatted and combined to alleviate confusion. One cab enclosure kit will work for all "D" series models. Multiple page number changes in section 13.
PAGE 192
OPTIONAL EQUIPMENT (9134-5003) Cab Enclosure Installation MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 5-3-98 Item Part No. Qty.
PAGE 193
MATERIAL HANDLER 522D-524D JM OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit Starting Serial No.
PAGE 194
OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 6-27-07 Item Part No. Qty.
PAGE 195
OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 1-98 Revised 7-13-01 SEE STANDARD MANUAL PAGES FOR PARTS INCLUDED IN A STANDARD OPEN CAB A A SECTION A-A URETHANE ENTIRE LENGTH OF BULB SEAL A A UPPER DOOR ASSY STRIKER BOLT ASSY WINDOW LATCH ASSY DOOR HOLD OPEN ASSY SEE ILLUSTRATION & NOTES ON NEXT PAGE FOR LATCH DETAILS LOWER DOOR ASSY B B DS SECTION B-B URETHANE ENTIRE LENGTH OF BULB SEAL * Total revision of page.
PAGE 196
OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit MATERIAL HANDLER 522D-524D Starting Serial No.
PAGE 197
OPTIONAL EQUIPMENT (9114-3267) Cab Enclosure Kit - Glass MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 5-98 Item KG Part No. Qty. 9114-3267 1 1 9134-4006 1 2 9116-4099 1 3 9116-4102 1 4 9116-4088 1 5 9116-4092 1 6 9116-4101 1 7 9116-4100 1 Description Of Part CAB ENCLOSURE KIT (includes all items on pages 13-17 thru 13-19) EMERGENCY EXIT DECAL (needs replaced each time front window is ordered) FRONT WINDOW - 6.4(0.25) THICK STD. LT.
PAGE 198
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9108-5127) Auxiliary Hydraulics & L.H. Sway Assy 3 SECTION BOOM ONLY Original Issue 5-98 Revised 8-30-02 TT * Added part numbers 9108-4282 & 9108-4359 to item 13.
PAGE 199
OPTIONAL EQUIPMENT (9108-5127) Auxiliary Hydraulics & L.H. Sway Assy 3 SECTION BOOM ONLY MATERIAL HANDLER 522D-524D Original Issue 5-98 Revised 8-30-02 Item Part No. Qty.
PAGE 200
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9108-5128) Auxiliary Hydraulics Assembly w/Electrics 3 SECTION BOOM ONLY Original Issue 5-98 JH 13-21
PAGE 201
OPTIONAL EQUIPMENT (9108-5128) Auxiliary Hydraulics Assembly w/Electrics 3 SECTION BOOM ONLY MATERIAL HANDLER 522D-524D Original Issue 5-98 Item Part No. 9108-5128 1 2 3 4 5 6 7 7738-3470 7716-3204 9114-3105 9002-7187 9112-3155 9112-3154 8830-1088 8 9 10 11 12 13 8856-1105 9112-6029 7713-3141 9108-3551 9112-3055 9112-6031 JH Qty.
PAGE 202
MATERIAL HANDLER 522D-524D OPTIONAL EQUIPMENT (9108-5125) Auxiliary Hydraulics Assembly w/Electrics 2 SECTION BOOM ONLY Original Issue 5-98 JH 13-22
PAGE 203
OPTIONAL EQUIPMENT (9108-5125) Auxiliary Hydraulics Assembly w/Electrics 2 SECTION BOOM ONLY MATERIAL HANDLER 522D-524D Original Issue 5-98 Item Part No. 9108-5125 JH 1 2 3 4 5 6 7 7738-3470 7716-3204 9114-3105 9002-7187 9112-3155 9112-3154 8830-1088 8 9 10 11 12 13 14 15 16 17 8856-1105 7713-3139 7713-3140 7713-3177 8594-1016 7713-3141 9112-3163 9108-3216 9020-7661 8820-1005 18 19 20 8852-1304 9112-1283 7713-3168 Qty.
PAGE 204
OPTIONAL EQUIPMENT (9138-5004) Work Light Package MATERIAL HANDLER 522D-524D Original Issue 5-98 Revised 9-28-00 A 1 1 3 4 5 7 8 9 10 11 2 3 5 6 A 2 7 8 9 10 11 TO FUSE FROM IGNITION SWITCH (FOR DOME LIGHT) 12 1 1 21 TO RELAY ON SIDE WALL (FOR FLOOD & TAIL LIGHTS) 13 TO MIRROR LIGHT (THRU HOLE IN FRAME) TO BLACK WIRE IN TAIL LIGHT HARNESS (THRU HOLE IN FRAME) 7 8 9 10 11 GRD-5 ENGINE HARNESS NOTE: CRIMP WIRES AND HEAT SHRINK CONNECTIONS. (4) PLACES.
PAGE 205
OPTIONAL EQUIPMENT (9138-5004) Work Light Package MATERIAL HANDLER 522D-524D Original Issue 5-98 Revised 9-28-00 15 AMP FUSE 16 100 10 LIGHTS VOLTS - ON + OFF START AID ON R OFF QUARTZ WORK LIGHT SWITCH WORK LT SW DRIVE 4X4 PARK BRAKE ON RELAY GRD (#16) 86 30 RELAY (#16) 85 DOME LT (#16) 15 AMP FUSE FROM REV SWITCH REV 45 46 47 0 (#12) ACC-C 87A 87 FWD/REV VALVE STOP LIGHT SWITCH REV-B E 240 OIL 20 AMP FUSE RELAY-30 TEMP 80 AUXLT F FUEL IGNITION-START SWITCH STOP
PAGE 206
OPTIONAL EQUIPMENT (9138-5005) Foam Tire 2 Section Boom Only MATERIAL HANDLER 522D Original Issue 5-98 VIEW SHOWING DECAL PLACEMENT ON RIM JH Item Part No. Qty.
PAGE 207
OPTIONAL EQUIPMENT (9138-5006) Foam Tire 3 Section Boom Option Only MATERIAL HANDLER 524D Original Issue 5-98 VIEW SHOWING DECAL PLACEMENT ON RIM JH Item Part No. Qty.
PAGE 208
OPTIONAL EQUIPMENT (9133-5023) Ether Start Field Kit 522D-524D Original Issue 5-98 Revised 12-22-98 NOTE: IF YOUR MACHINE CAME WITH ETHER START OPTION (9133-5005) MATERIAL HANDLER USE ETHER START FIELD KIT (9133-5023) FOR SERVICE. VALVE & COIL ASSY IGNITION SWITCH TOGGLE SWITCH THERMOSTAT Item PCN980640 - JH Part No. Qty.
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OPTIONAL EQUIPMENT MATERIAL HANDLER 522D-524D FOR SERVICE ONLY Original Issue 2-98 Revised 8-13-04 THIS PAGE INTENTIONALLY LEFT BLANK Item DS Part No. Qty. Description Of Part * Removed all information; added note.
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OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit MATERIAL HANDLER 522D-524D FOR SERVICE ONLY Original Issue 3-99 1 2 20 3 21 4 19 18 12 7 17 19 8 9 16 22 23 5 18 24 25 6 UPPER 26 27 28 29 14 15 39 7 8 LOWER 40 33 9 14 LEFT SIDE 10 12 11 38 13 35 36 ENLARGED VIEW 37 41 42 UPPER 43 47 32 33 49 34 36 48 44 14 LOWER 31 RIGHT SIDE 45 51 50 46 36 30 53 55 JH 54 52 FRONT OF MACHINE 13-28
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OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit MATERIAL HANDLER 522D-524D FOR SERVICE ONLY Original Issue 3-99 NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line hoses or order separately if replacement is required. NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement.
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OPTIONAL EQUIPMENT (9139-5004) Low Profile Machine Package 522D MATERIAL HANDLER 522D Original Issue 6-99 Revised 8-30-02 NOTE: The Lo-Pro Rear Axle Assy (9139-5003), is the same as the standard Rear Axle Assy on page 2-3 except, the Rear Axle Weldment 9116-6012, is replaced by (9130-6010), and the Tie Rod 9116-6063, is replaced by (9130-6029). In addition item 4 (8471-8189), replaces item 5 on page 9-9. All other Rear Axle Assembly parts are the same as the standard machine. Item 1 Part No.
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OPTIONAL EQUIPMENT (9138-5010) Low Profile Machine Package 524D MATERIAL HANDLER 524D Original Issue 6-99 Revised 8-30-02 NOTE: The Lo-Pro Rear Axle Assy (9138-5011), is the same as the standard Rear Axle Assy on page 2-3 except, the Rear Axle Weldment 9116-6012, is replaced by (9130-6010), and the Tie Rod 9116-6063, is replaced by (9130-6029). In addition item 4 (8471-8189), replaces item 5 on page 9-9. All other Rear Axle Assembly parts are the same as the standard machine. Item 1 Part No. Qty.
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OPTIONAL EQUIPMENT (9138-3015) Low Profile Sway Cylinder - Iowa MATERIAL HANDLER 522D-524D Original Issue 6-99 Revised 6-27-07 8 1 2 3 4 5 3 10 17 6 1 16 7 15 14 13 12 11 9 9 8 10 Item 1 2 3 4 5 6 7 8 9 JM Part No. Qty. 9138-3015 1 9108-4308 1 9138-4006 9103-4156 1 1 9112-4084 2 1 1 1 1 3 1 9114-4128 9138-4007 Description Of Part SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 3 thru 5, 7, 11 & 13 thru 16) CASE ASSY LOCKNUT (lubricate & torque to 350-400 ft.lbs.
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MATERIAL HANDLER 522D-524D LK OPTIONAL EQUIPMENT (9045-3050) Truss Boom Winch Starting Serial No.
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OPTIONAL EQUIPMENT (9045-3050) Truss Boom Winch MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 7-01 Revised 7-03-06 Item Part No. Qty. Description Of Part Item Part No. Qty.
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OPTIONAL EQUIPMENT (9020-7879) Winch Motor MATERIAL HANDLER 522D-524D Starting Serial No.0277001 Original Issue 7-01 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty.
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OPTIONAL EQUIPMENT (9060-2706) Crossover Valve MATERIAL HANDLER 522D-524D Starting Serial No. 0277001 Original Issue 7-01 Item Part No. Qty. 9060-2706 1 1 9020-3440 2 2 3 4 5 9020-3437 9020-3438 9020-3439 4 2 2 1 Description Of Part CROSSOVER RELIEF VALVE, (includes all items) RELIEF CARTRIDGE, (includes items 2 thru 4) BACKUP RING, (2/cartridge) O-RING, (1/cartridge) O-RING, (1/cartridge) BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
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OPTIONAL EQUIPMENT (9138-5013) Adjustable Tilt On Joystick MATERIAL HANDLER 522D-524D Starting Serial No.
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OPTIONAL EQUIPMENT (9138-5013) Adjustable Tilt On Joystick MATERIAL HANDLER 522D-524D TILT CROWD HOIST Starting Serial No. 0277001 Original Issue 7-01 RE-ASSEMBLE AS SHOWN RE-ASSEMBLE AS SHOWN REMOVE AND DISCARD 11 15 21 15 21 REMOVE AND DISCARD VALVE POSITIONER CONVERSION FROM MANUAL TO HYDRAULIC ACTUATION 13 14 22 . A 16 21 13 14 B 15 21 SWAY 1 20 12 18 19 REAR VIEW OF CAB Item Part No. Qty. Description Of Part Item Part No. Qty.
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OPTIONAL EQUIPMENT (9138-5025) Stabilizer Option 3 SECTION BOOM ONLY MATERIAL HANDLER 524D Original Issue 1-03 24 25 26 27 28 29 30 A 17 18 19 20 6 8 9 10 2 15 16 21 22 11 12 3 38 5 6 7 23 39 40 41 42 43 33 3 38 4 13 38 3 14 38 44 6 8 9 10 5 6 7 A VIEW A-A 32 1 34 35 37 TOP VIEW MBC 36 REAR VIEW 13-36
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OPTIONAL EQUIPMENT (9138-5025) Stabilizer Option 3 SECTION BOOM ONLY MATERIAL HANDLER 524D Original Issue 1-03 29 31 STAB-PWR STAB-SW1 STAB-SW2 GND-7 STAB-PWR STAB-SW1 STAB-SW2 GND-8 GND-7 GND-8 STABILIZER WIRING Item 1 Part No. Qty. Description Of Part Item Part No. Qty.
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MATERIAL HANDLER HYDRAULIC COMPONENTS (9116-3045) Stabilizer Cylinder 3 SECTION BOOM ONLY 524D Original Issue 1-03 Part No. Qty. Description Of Part Item Part No. Qty.
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JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 265 811 111 Fax: (61) 265 810 122 JLG Latino Americana Ltda. Rua Eng.