Parts Manual User guide

41
44
50
52
49
45
48
43
42
11
47
30
46
54
53
51
TO DOME LIGHT
85
TO FLASHER
TO STOP LIGHT SWITCH
CAB WALL
SEE VIEW A-A
RELAY #2 RELAY #1
86
30
87
86
30
87
85
TO DIMMER SWITCH
TO TAIL LIGHT
TO WORK LIGHT
BLACK WIRE TO
FRONT HARNESS
#9108-3399
I
G
N
A
C
C
ACC
B
A
T
B
A
T
I
G
N
S
T
TO
CAB/CHASSIS
FOR
REV. SWITCH
TO
CAB/CHASSIS
FOR
FWD/REV VALVE
& BACK-UP
SWITCH
R
H
ACC-C
GND-3
IGNITION-START
SWITCH
B
I
A
S
(#10)
N.O.
RELAY
#1
(#16)
30
86
85
87A
87
DOME
LIGHT
DOME
LIGHT
SWITCH
(#16) BLACK
(#16) BROWN
(#16)
BLACK
BLACK
BLACK
FROM
REV. SWITCH
N.O.
RELAY
#2
30
86
85
87A
87
DIMMER
SWITCH
B
25B 25B
STOP
LIGHT
SWITCH
(#16) BLACK
BROWN
(#14) BLACK
(#14) GRAY
(#14) BROWN
(#16)
BLACK
FLASHER
SWITCH
SIGNAL
TURN
BLACK GRAY
RED GREEN
BLK/GREY
YELLOW
BLUE
YELLOW
WHITE
LO-BEAM
LIGHT
(BROWN)
TURN
LIGHT
(RED)
PARK
LIGHT
(BLACK)
HI-BEAM
LIGHT
(GRAY)
(#14) BROWN
(#14) BLACK
(#14) RED
(#14)
GRAY
PARK
LIGHT
(BLACK)
TURN
LIGHT
(RED)
LO-BEAM
LIGHT
(BROWN)
HI-BEAM
LIGHT
(GRAY)
(#10) BLACK
(#14) BLACK
(#14) RED/GREEN
(#14) BROWN
(#14) GRAY
15 AMP
FUSE
15 AMP
FUSE
15 AMP
FUSE
BACKUP
LIGHT
(GREEN)
TURN/STOP
LIGHT
(RED)
TAI L
LIGHT
(BLACK)
25B
CAB/CHASSIS
CONNECTION
TO
FWD/REV
VALV E
BACK-UP
ALARM
3A3C
3B 3A
25A
25B
25A
HEADLIGHT
SWITCH
(#16) BLACK (#16)
(#16) RED/BLACK
(#16) GREY/RED
(#16) BLACK
(#16) BLACK
BLACK
R
H
WORK
LIGHT
WORK
LIGHT
WORK
LIGHT
SWITCH
(#16)
(#14)
(#14)
(#16) BLACK
BLACK
BLACK
BLACK
(#14) BLACK
FUEL
GAUGE
LIGHT
VOLTMETER
LIGHT
ENGINE
TEMP
GAUGE
LIGHT
OIL
GAUGE
LIGHT
BACKUP
LIGHT
(GREEN)
TURN/STOP
LIGHT
(RED)
TAI L
LIGHT
(BLACK)
GND-3
Item Part No. Qty. Description Of Part
9108-5104 1 DELUXE LIGHT PACKAGE, (includes all
items)
1 9020-0999 1 TURN SIGNAL SWITCH
2 8668-3381 1 FLASHER SWITCH
3 9101-3026 1 PIG TAIL CONNECTOR
4 8698-3193 14 BULLET CONNECTOR
5 8668-3480 3 BUTT CONNECTOR
6 9002-7214 2 RUBBER GROMMET
7 9101-1009 1 MOUNTING BRACKET
8 9002-9955 1 RUBBER GROMMET
9 8832-1022 2 SELF-TAPPING SCREW, #8-32 x 3/8
10 2486-1167 1 INTERIOR LIGHT
11 9112-1151 1 JUMPER WIRE
12 9105-3419 7 TIE WRAP
13 8096-3055 3 W. PACK CONNECTOR, (tower)
14 8096-3056 1 W. PACK CONNECTOR, (shroud)
15 8096-3068 3 W. PACK CONNECTOR, (female pin)
16 8096-3069 17 W. PACK CONNECTOR, (male pin)
17 8096-3066 12 W. PACK CONNECTOR, (cable seal)
18 9136-5045 2 TAIL LIGHT ASSEMBLY, (includes the
following seven items)
9112-3065 1 TAIL LIGHT
8666-1147 38" WIRE, 16 GAUGE, (black)
8666-1149 38" WIRE, 16 GAUGE, (green)
8666-1152 38" WIRE, 16 GAUGE, (red)
8668-3480 3 BUTT CONNECTOR
8203-3996 45" WIRE LOOM
8668-3122 2 TIE WRAP
19 9108-1608 1 L.H. REAR LIGHT BRACKET
20 9108-1609 1 R.H. REAR LIGHT BRACKET
21 9112-1146 1 TAIL LIGHT BRACKET
22 8366-1336 27 WELD STUD, 1/4-20 x 5/8
23 8662-1230 21 SUPPORT CLAMP
24 8855-1009 30 LOCKWASHER, 1/4
25 8850-1004 27 HEX NUT, 1/4-20
26 8096-3060 2 W. PACK CONNECTOR, (shroud)
27 9108-3400 1 REAR WIRING HARNESS
28 9114-1197 1 MOUNTING TAB
29 9114-3117 1 STOPLIGHT SWITCH
30 9114-1256 1 JUMPER WIRE
31 9114-1257 1 JUMPER WIRE
32 8668-3136 1 DIMMER SWITCH
13-21
OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-4-00
PCN 000221-SVC
Item Part No. Qty. Description Of Part
33 8820-1002 3 HEX HD CAPSCREW, 1/4-20 x 5/8,
GR5
34 7738-3467 1 LIGHT SWITCH
35 7738-3470 1 BOOT
36 8668-3127 1 HEAD LAMP SWITCH
37 9114-3108 3 FUSE HOLDER
38 7736-3268 3 FUSE, 15 AMP
39 7738-3410 2 RELAY
40 8832-1039 2 SELF-TAPPING SCREW, #10-32 x 1/2
41 9103-3360 4 GAUGE LIGHTING KIT
42 9112-1186 1 JUMPER WIRE
43 9112-1187 1 JUMPER WIRE
44 9108-1686 1 JUMPER WIRE
45 9114-1265 2 JUMPER WIRE
46 9108-1687 1 JUMPER WIRE
47 9108-1688 1 JUMPER WIRE
48 9108-1689 1 JUMPER WIRE
49 9112-1216 1 JUMPER WIRE
50 9108-3400 1 REAR WIRING HARNESS
51 9108-1614 1 JUMPER WIRE
52 9108-1613 2 JUMPER WIRE
53 9108-1665 1 JUMPER WIRE
54 9112-1193 1 JUMPER WIRE
55 9108-3398 1 HEAD/TURN/PARK/LAMP KIT
56 9108-1610 1 L.H. FRONT BRACKET
57 9108-1612 1 R.H. FRONT BRACKET
58 8820-1036 6 HEX HD CAPSCREW, 3/8-16 x 1-1/4,
GR5
59 8856-1004 6 FLAT WASHER, 3/8
60 8855-1011 8 LOCKWASHER, 3/8
61 9108-3399 1 FRONT WIRING HARNESS
62 8096-3062 2 W. PACK CONNECTOR, (shroud)
63 8096-3067 8 W. PACK CONNECTOR, (cable seal)
64 9108-1606 1 L.H. LIGHT BRACKET
65 9108-1607 1 R.H. LIGHT BRACKET
66 8820-1037 2 HEX HD CAPSCREW, 3/8-16 x 1-1/2,
GR5
67 8856-1109 2 FLAT WASHER, 3/8
68 8850-1006 2 HEX NUT, 3/8-16
69 8096-3050 2 UTILITY FLOOD LIGHT
70 8096-3058 2 W. PACK CONNECTOR, (shroud)
71 9108-3397 1 WIRING HARNESS
* Total revision of page.