Illustrated Parts Manual Models 522 524 S/N 0177005 thru 0177427 P/N - 9108-4020 Revised July 6, 2007
INTRODUCTION Table of Contents Starting Serial No. 0177005 Original Issue 1-90 Revised 12-15-94 SECTION 1 — INTRODUCTION Table of Contents ................................................................................................................... 1-1 thru 1-4 Alphabetical Index .................................................................................................................. 1-5 thru 1-8 Service Kits ...................................................................................
INTRODUCTION Table of Contents Starting Serial No. 0177005 Original Issue 1-90 Revised 3-14-96 SECTION 6 — DRIVE TRAIN (continued) Front Axle Differential Carrier .............................................................................................................. 6-3 Brake Assembly ................................................................................................................................... 6-4 Front Axle Shaft & Planetary Wheel End ...........................................
INTRODUCTION Table of Contents Starting Serial No. 0177005 Original Issue 1-90 Revised 3-14-96 SECTION 10 — HYDRAULIC COMPONENTS (Continued) Tilt Cylinder Assembly ........................................................................................................................ 10-3 Compensating Cylinder Assembly ...................................................................................................... 10-4 Sway Cylinder Assembly ...........................................................
INTRODUCTION Table of Contents Starting Serial No. 0177005 Original Issue 1-90 Revised 8-12-99 SECTION 13 — OPTIONAL EQUIPMENT Ether Starting Kit. ................................................................................................................................ 13-1 Left Hand Tilt/Sway Control ................................................................................................................ 13-2 Glow Plug Installation .............................................................
INTRODUCTION Alphabetical Index Starting Serial No. 0177005 Original Issue 1-90 Revised 5-3-94 ACCELERATOR CABLE ..................................................................................................................... 7-3 ACCELERATOR PEDAL ..................................................................................................................... 7-3 AIR CLEANER ............................................................................................................................
INTRODUCTION Alphabetical Index Starting Serial No. 0177005 Original Issue 1-90 Revised 5-3-94 DRYWALL SWING FORKS ............................................................................................................. 13-18 DUAL P.O. CHECK VALVE .................................................................................................. 10-12, 13-16 DUMP CIRCUIT ............................................................................................................................
INTRODUCTION Alphabetical Index Starting Serial No. 0177005 Original Issue 1-90 Revised 5-3-94 HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC CIRCUITS ................................................................................................... 9-1 THRU 9-11 RESERVOIR, FILLER-BREATHER .......................................................................... 10-19 FILTERS .....................................................................................................................
INTRODUCTION Alphabetical Index Starting Serial No. 0177005 Original Issue 1-90 Revised 5-3-94 REAR DRIVE MOTOR ..................................................................................................................... 10-21 REAR STEERING AXLE .................................................................................................................... 2-2 REAR STEERING AXLE NON DRIVE HUB .......................................................................................
INTRODUCTION Service Kits Starting Serial No. 0177005 Original Issue 1-90 Revised 12-15-94 SECTION PAGE NO. PART NUMBER DESCRIPTION 2 ........................... 2-2 ..................... 9103-5240 ................... STEERING KNUCKLE KIT 2 ........................... 2-2 ..................... 9104-5152 ................... STEERING CYLINDER PIN KIT 2 ........................... 2-2 ..................... 9108-5077 ................... STEERING CYLINDER PIVOT BLOCK KIT 5 ......................... 5-2/4 ..
INTRODUCTION Service Kits Starting Serial No. 0177005 Original Issue 1-90 Revised 12-8-95 SECTION PAGE NO. PART NUMBER DESCRIPTION 10 ........................ 10-16 ................... 9108-4195 ................... FRONT AXLE DRIVE MOTOR SEAL KIT (524) 10 ........................ 10-16 ................... 9108-4197 ................... SWIVEL TIME ORIFICE KIT (524) 10 ........................ 10-17 ................... 9108-4152 ................... FRONT AXLE DRIVE MOTOR SEAL KIT (522) 10 ...............
INTRODUCTION Part Number Index Original Issue 12-95 Revised 8-1-99 INDEX PART NUMBER PAGE 0510-1441 ............................. 4-4, 13-14 1100-2410 ......................................13-2 1440-2248 ................. 2-1, 13-7, 13-13, ......................................... 13-24, 13-28 1440-3190 ......................................13-8 1440-3416 ......................................11-5 1440-4645 ......................................12-1 1440-4646 ......................................
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 8096-3066 ........ 7-14, 11-8, 11-9, 13-5, ..................................................... 13-21 8096-3067 ............... 13-8, 13-21, 13-27 8096-3068 ........ 7-14, 11-8, 11-9, 13-1, ........................................... 13-5, 13-21 8096-3069 ........ 11-8, 11-9, 13-1, 13-5, ................................ 13-8, 13-21, 13-27 8203-3993 .................................... 13-13 8203-3996 .............
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 8471-9110 ................................9-2, 9-3 8505-1384 ............................ 9-11, 13-9 8507-1128 ....................................... 5-6 8510-1098 ....................................... 2-2 8521-1040 ....................................... 2-1 8540-1340 ....................................... 5-3 8564-1094 ......................................13-4 8584-1150 ................................
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 8850-1006 ........... 2-2, 4-5, 9-4, 10-19, ............. 11-3, 11-4, 13-5, 13-7, 13-13, ...... 13-17, 13-18, 13-21, 13-23, 13-28, ..................................................... 13-36 8850-1007 ....................................... 2-1 8850-1008 .......... 4-5, 7-12, 9-5, 13-13, ......................................... 13-24, 13-28 8850-1010 ........................ 3-1, 3-3, 9-9 8850-1012 ...............
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 8866-2008 ................ 9-1, 9-2, 9-3, 9-4 8866-2010 ........................ 5-1, 5-3, 9-1 8866-2011 ........................ 5-1, 5-3, 9-1 8866-2017 ................ 8-3, 8-4, 9-4, 9-5 8866-2018 ....... 5-4, 8-3, 8-4, 9-4, 9-5, ................................ 9-10, 13-18, 13-20 8866-2019 .............................. 9-8, 9-10 8866-2026 ......................................9-10 8866-2059 ...................
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 9020-3502 ......................................7-12 9020-3543 ....................................... 6-5 9020-3840 ......................................13-8 9020-4007 ............................ 4-4, 13-14 9020-4057 ......................................7-14 9020-4096 ............ 8-3, 8-4, 9-11, 13-9 9020-4097 ........................ 13-18, 13-20 9020-4244 ........ 4-4, 13-6, 13-7, 13-13, .......
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 9103-1521 ......................................13-8 9103-3011 ......................................12-1 9103-3018 ......................................12-1 9103-3023 ......................................12-2 9103-3028 ....................................... 5-7 9103-3029 ....................................... 2-1 9103-3032 .......................... 13-5, 13-21 9103-3037 ....................................
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER PAGE 9104-4470 .................................... 13-19 9104-4475 .................................... 13-11 9104-5034 .................................... 13-11 9104-5095 ....................................... 3-3 9104-5152 ....................................... 2-2 9104-6056 ............................ 9-11, 13-9 9104-6061 .................................... 13-20 9104-6062 ........................
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9108-3144 9108-3145 9108-3155 9108-3173 9108-3189 9108-3191 9108-3194 9108-3212 9108-3213 9108-3216 9108-3218 9108-3221 9108-3222 9108-3224 9108-3225 9108-3226 9108-3227 9108-3228 9108-3230 9108-3232 9108-3233 9108-3235 9108-3241 9108-3242 9108-3245 9108-3246 9108-3248 9108-3249 9108-3250 9108-3253 9108-3259 9108-3260 9108-3262 9108-3263 9108-3266 9108-3267 9108-3268 9108-3269 9108-3270 9108-3281 9108-3282 9108-3283 9108
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9108-3501 9108-3503 9108-3504 9108-3509 9108-3510 9108-3513 9108-3520 9108-3521 9108-3522 9108-3532 9108-3534 9108-3539 9108-3540 9108-3541 9108-3542 9108-3543 9108-3548 9108-3560 9108-3573 9108-4001 9108-4002 9108-4003 9108-4004 9108-4005 9108-4006 9108-4007 9108-4008 9108-4009 9108-4010 9108-4011 9108-4012 9108-4013 9108-4014 9108-4015 9108-4016 9108-4017 9108-4018 9108-4019 9108-4021 9108-4022 9108-4023 9108-4024 9108
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9108-4147 9108-4151 9108-4152 9108-4153 9108-4154 9108-4155 9108-4156 9108-4157 9108-4158 9108-4159 9108-4160 9108-4161 9108-4162 9108-4163 9108-4164 9108-4165 9108-4166 9108-4167 9108-4169 9108-4170 9108-4171 9108-4172 9108-4173 9108-4176 9108-4177 9108-4179 9108-4180 9108-4181 9108-4182 9108-4183 9108-4184 9108-4185 9108-4186 9108-4187 9108-4188 9108-4189 9108-4190 9108-4191 9108-4192 9108-4193 9108-4194 9108-4198 9108
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9108-5003 9108-5013 9108-5016 9108-5025 9108-5045 9108-5046 9108-5047 9108-5049 9108-5050 9108-5051 9108-5053 9108-5054 9108-5055 9108-5056 9108-5057 9108-5058 9108-5059 9108-5060 9108-5062 9108-5064 9108-5071 9108-5072 9108-5073 9108-5074 9108-5080 9108-5081 9108-5082 9108-5091 9108-5102 9108-5104 9108-5105 9108-5106 9108-5107 9108-5109 9108-5110 9108-5111 9108-5120 9108-5139 9108-5143 9108-6031 9108-6034 9108-6041 9108
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9112-1138 9112-1139 9112-1145 9112-1146 9112-1148 9112-1149 9112-1150 9112-1151 9112-1152 9112-1153 9112-1154 9112-1157 9112-1171 9112-1176 9112-1178 9112-1179 9112-1180 9112-1181 9112-1186 9112-1187 9112-1188 9112-1189 9112-1190 9112-1191 9112-1192 9112-1193 9112-1196 9112-1197 9112-1210 9112-1212 9112-1215 9112-1216 9112-1239 9112-1240 9112-1308 9112-1309 9112-1310 9112-3016 9112-3018 9112-3019 9112-3021 9112-3022 9112
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9112-5053 9112-5056 9112-5083 9112-5101 9112-5104 9112-5109 9112-6008 9112-6009 9112-6010 9112-6023 9112-6024 9112-6025 9112-6026 9112-6027 9112-6029 9112-6030 9112-6031 9112-6032 9112-6035 9112-6050 9112-6051 9112-6080 9113-3001 9114-1182 9114-1183 9114-1193 9114-1197 9114-1198 9114-1218 9114-1232 9114-1256 9114-1257 9114-1258 9114-1259 9114-1265 9114-1266 9114-1307 9114-1316 9114-1329 9114-1332 9114-1350 9114-1364 9114
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9114-4326 9114-4327 9114-4328 9114-4329 9114-4330 9114-4331 9114-4332 9114-4333 9114-4334 9114-4335 9114-4336 9114-4337 9114-4338 9114-4339 9114-4340 9114-4341 9114-4342 9114-4343 9114-4344 9114-4345 9114-4346 9114-4347 9114-4348 9114-4349 9114-4350 9114-4351 9114-4352 9114-4353 9114-4354 9114-4355 9114-4356 9114-4357 9114-4358 9114-4359 9114-4360 9114-4361 9114-4362 9114-4363 9114-4364 9114-4365 9114-4366 9114-4367 9114
INTRODUCTION Part Number Index Original Issue 12-95 Revised 6-25-99 INDEX PART NUMBER 9136-4004 9136-4005 9136-4006 9136-4007 9136-4008 9913-3139 JJ PAGE PART NUMBER PAGE PART NUMBER PAGE ............................. 11-6, 11-7 ............................. 11-6, 11-7 ............................. 11-6, 11-7 ............................. 11-6, 11-7 ............................. 11-6, 11-7 ..................................... 13-13 * Complete revision of index.
CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0177005 Original Issue 1-90 Revised 2-10-97 Item Part No. Qty.
CHASSIS & ATTACHING PARTS (9108-6155) Frame Shrouding & Trim Starting Serial No. 0177122 Original Issue 12-95 Revised 10-24-97 Item 1 2 3 4 5 6 7 8 *9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 Part No. Qty. Description Of Part Item Part No. Qty.
CHASSIS & ATTACHING PARTS (9108-6155) Frame Shrouding & Trim Starting Serial No. 0177368 Original Issue 1-98 Part No. Qty. Description Of Part Item Part No. Qty.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177005 Original Issue 1-90 Revised 3-1-99 FRONT OF MACHINE PCN 971313, 980724, 980730 - JH * Revised parts list, service notes and illustration.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177005 Original Issue 1-90 * NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077 Revised 3-1-99 Steer Cylinder Pivot Block Kit for the replacement parts needed to accommodate new pivot pins. * NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". * NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177069 Original Issue 6-93 Revised 3-1-99 FRONT OF MACHINE PCN 971313, 980724, 980730 - JH * Revised parts list, service notes and illustration.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177069 Original Issue 6-93 Revised 3-1-99 * NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". * NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177368 Original Issue 1-98 Revised 3-1-99 1 2 21 22 23 4 20 19 (3)HOLES 125 2.377 DIA 2.378 3 12 18 20 19 8 9 17 24 25 5 LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES.
CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0177368 Original Issue 1-98 Revised 3-1-99 NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim. NOTE #3: All machines need to bore Steering Knuckles to use items 4 & 7.
CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0177005 Original Issue 1-90 Revised 1-10-99 * Note: For part numbers of internal bearings and seals that come with the axle, see page 6-2. Item Part No. 1 2 3 4 5 6 KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 Qty.
CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0177165 Original Issue 3-96 Item Part No. 1 2 3 4 5 6 7 PCN 950594-KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 9108-3480 Qty.
CHASSIS & ATTACHING PARTS Cab Glass Starting Serial No. 0177079 Original Issue 2-94 Revised 6-8-94 STANDARD 2 11"RAD. 16 (TYP) 36 3" 32 REAR WINDOW 7" 29 8 26 11" RAD. 2 16 (TYP) 3" 4 29 3" 8 42 25" 32 43 17" 32 NOTE: ALL LAMINATED SAFETY GLASS, EXCEPT TOP WINDOW. TINTED FOR 73% LIGHT TRANSMISSION SEAMED EDGES, 7/32" THICK. RIGHT SIDE WINDOW CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION.
CHASSIS & ATTACHING PARTS Cab Glass Starting Serial No. 0177122 Original Issue 12-95 211/16 Rad. Typ. 3511/16 211/16 Rad. Typ. 265/8 RIGHT SIDE WINDOW LEFT SIDE WINDOW (STANDARD ON ALL UNITS) 411/2 103/8 421/4 34 2811/16 2611/16 231/2 DOOR SLIDING WINDOW ASSY (9130-3067) 1611/16 FRONT WINDOW 111/2 263/4 417/8 NOTE 3: TOP WINDOW IS LEXAN MR50T4-112. 1/4 THICK. 413/8 313/8 1 /2 101/2 NOTE 1: CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION.
BOOM First Boom Section Starting Serial No. 0177005 Original Issue 1-90 Revised 2-7-96 Item Part No. Qty.
BOOM Second Boom Section Starting Serial No. 0177005 Original Issue 1-90 Revised 10-17-97 Item Part No. Qty.
BOOM (9108-5049) Quick Switch Option Starting Serial No. 0177005 thru 0177090 Original Issue 1-90 Revised 2-4-98 Item PCN 940033-JH Part No. Qty.
BOOM (9108-5049) Quick Switch Option Starting Serial No. 0177091 Original Issue 2-98 Item JH Part No. Qty.
ATTACHMENTS (9108-5033) Carriage Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 11-29-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522/524C. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item Part No. Qty.
ATTACHMENTS (9045-5007) and (9045-5008) Q.S. Carriage Assemblies Starting Serial No. 0177005 Original Issue 3-90 Revised 11-29-00 NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522/524C. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS. Item 1 2 3 4 5 *6 7 SVC Part No. Qty.
ATTACHMENTS Buckets Starting Serial No. 0177005 Original Issue 3-90 Item Part No. Qty. 1 9045-5049 1 Description Of Part 60" BUCKET (3/4yard capcity) Item Part No. Qty.
ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0177005 Original Issue 8-94 Revised 6-19-06 Item Part No. 9130-5016 9108-3405 9108-3474 1 2 3 9130-6030 9108-6122 4 6 7 8 9 * 10 11 * 12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 * 13 8820-1534 14 15 16 17 * 18 19 20 21 22 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 *5 Qty.
ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION. Item TT Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5074) Engine Left Side View(522) Starting Serial No. 0177005 Original Issue 1-90 Revised 6-01-05 Item Part No. Qty. Description Of Part Item Part No. Qty.
ENGINE & ATTACHING PARTS (9109-5025) Engine Left Side View (522) Starting Serial No. 0177189 Original Issue 5-96 Revised 6-01-05 Item JD Part No. Qty. Description Of Part 9108-5053 1 9108-4001 7738-3202 7738-3203 1 1 1 9108-3218 9020-6262 1 1 CUMMIINS ENGINE FILTER KIT, (includes all items) OIL FILTER PRIMARY FUEL, FILTER ELEMENT SECONDARY FUEL, FILTER ELEMENT FUEL FILTER AIR FILTER ELEMENT * Changed part number on item 44; description on items 44 & 45.
ENGINE & ATTACHING PARTS (9109-5025) Engine Left Side View (522) Starting Serial No. 0177189 Original Issue 5-96 Revised 6-01-05 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 JD Part No. Qty.
ENGINE & ATTACHING PARTS (9109-5036) Engine Left Side View (522) Starting Serial No.0177368 Original Issue 1-98 Revised 9-26-99 Item Part No.
ENGINE & ATTACHING PARTS Engine Right Side View (522) Starting Serial No.0177005 Original Issue 1-90 Revised 11-16-95 Item Item 1 2 3 4 * 5 6 * 7 8 * 9 * 10 * 11 * 12 13 14 * 15 * 16 * 17 * 18 * 19 * 20 21 Part No. Qty. Description Of Part 9108-5053 1 9108-4001 7738-3202 7738-3203 1 1 1 9108-3218 9020-6262 1 1 CUMMIINS ENGINE FILTER KIT, (includes all items) OIL FILTER PRIMARY FUEL, FILTER ELEMENT SECONDARY FUEL, FILTER ELEMENT FUEL FILTER AIR FILTER ELEMENT Part No. Qty.
ENGINE & ATTACHING PARTS (9109-5025) Engine Right Side View (522) Starting Serial No.0177189 Original Issue 5-96 Revised 11-29-00 Item Item Qty. Description Of Part 9108-5053 1 9108-4001 7738-3202 7738-3203 9108-3218 9020-6262 1 1 1 1 1 CUMMINS ENGINE FILTER KIT, (includes all items) OIL FILTER ELEMENT PRIMARY FUEL, FILTER ELEMENT SECONDARY FUEL, FILTER ELEMENT FUEL FILTER AIR FILTER ELEMENT Part No. Qty.
ENGINE & ATTACHING PARTS (9109-5036) Engine Right Side View (522) Starting Serial No. 0177368 Original Issue 1-98 Item Item Part No. 9109-5036 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 MB 8319-1021 8319-1013 9108-6131 9108-6130 8856-1109 8319-1006 8319-1005 8471-2738 8320-1135 8855-1012 8855-1010 9002-8660 8850-1005 2486-1170 8820-1018 9109-1001 9020-5205 9108-6055 9040-2427 9114-3314 8871-1384 Qty. Part No. Qty.
ENGINE & ATTACHING PARTS Engine Left Side View Starting Serial No. 0177005 Original Issue 1-90 Revised 1-15-96 Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5074) Engine Left Side View (524) Starting Serial No. 0177074 Original Issue 7-93 Revised 11-16-95 Item Part No. 9108-5074 1 2 9108-3012 3 4 5 6 9108-3143 8319-1010 9108-3233 8866-2010 8859-1209 9108-3144 8866-2011 8859-1210 7713-3089 9108-6034 8319-1032 8319-1010 9108-3419 9108-3106 7 8 9 10 11 *12 13 14 15 16 17 8471-2738 8320-1135 18 19 20 21 22 23 24 25 26 27 8855-1012 9108-3404 9003-0271 2474-1047 9108-1388 9103-3246 8688-3075 PCN 950279 RS Qty.
ENGINE & ATTACHING PARTS (9108-5109) Engine Left Side View (524) Starting Serial No. 0177189 Original Issue 5-96 Revised 12-22-97 Item PCN-960510, 960511, MPC-2137 MB Part No. Qty. Description Of Part 9108-5053 1 9108-4001 7738-3202 7738-3203 1 1 1 9108-3218 9020-6262 1 1 CUMMIINS ENGINE FILTER KIT, (includes all items) OIL FILTER PRIMARY FUEL, FILTER ELEMENT SECONDARY FUEL, FILTER ELEMENT FUEL FILTER AIR FILTER ELEMENT * Changed part number on item 46, removed item 24.
ENGINE & ATTACHING PARTS (9108-5109) Engine Left Side View (524) Starting Serial No. 0177189 Original Issue 5-96 Revised 10-22-97 Item Part No.
ENGINE & ATTACHING PARTS (9108-5143) Engine Left Side View (524) Starting Serial No. 0177368 Original Issue 1-98 Revised 6-01-05 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 JD Part No. Qty.
ENGINE & ATTACHING PARTS Engine Right Side View (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 12-91 Item Part No. Qty. Description Of Part Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5074) Engine Right Side View Starting Serial No. 0177074 Original Issue 7-93 Revised 11-15-95 A A VIEW A - A PCN 940794 / 950279 RS * Changed part numbers on items 16, 17, 18, 23, 24, 27, 28, 29, 44 & 45. Added items 46 thru 53. Changed quantity of item 2.
ENGINE & ATTACHING PARTS (9108-5074) Engine Right Side View Starting Serial No. 0177074 Original Issue 7-93 Revised 11-15-95 Item Item Part No.
ENGINE & ATTACHING PARTS (9108-5109) Engine Right Side View Starting Serial No. 0177189 Original Issue 5-96 Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5109) Engine Right Side View Starting Serial No. 0177189 Original Issue 5-96 Item Part No. Qty. Description Of Part Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5143) Engine Right Side View Starting Serial No. 0177368 Original Issue 1-98 Item MB Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5143) Engine Right Side View Starting Serial No. 0177368 Original Issue 1-98 Item Part No. 9108-5143 1 2 3 4 5 6 7 8 9 8866-2105 8471-8208 8471-2738 8320-1155 8855-1012 9108-3418 9108-3106 9108-3266 8866-2421 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8859-1207 8866-2005 8859-1204 9002-8660 8850-1005 2486-1170 8820-1020 8855-1010 9108-6055 8319-1021 8319-1013 9020-5205 9040-2427 9114-3314 8871-1384 9108-3503 9108-3504 8594-1016 MB Qty.
ENGINE & ATTACHING PARTS Fuel Tank& Lines Starting Serial No. 0177368 Original Issue 8-97 Item Part No. Qty. 9115-5016 1 1 9115-3031 2 9114-3316 3 4 5 6 7 MB 8654-1381 8688-3106 Description Of Part FUEL TANK ASSY (includes items 1 thru 4, & item 10) 1 FUEL TANK (includes items 4 & 11) 1 FUEL LEVEL SENDER (includes item 3) 5 SCREW 1 FUEL TANK CAP (w/chain) 3 HOSE CLAMP 14" FUEL LINE HOSE, 5/16 I.D. Ref FUEL FILTER (I/L)(see page 5-2, item 12) Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5016) Fuel Tank & Lines Starting Serial No. 0177148 Original Issue 7-95 Revised 6-22-01 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty.
ENGINE & ATTACHING PARTS Fuel Tank& Lines Starting Serial No. 0177005 Original Issue 1-90 Revised 5-91 Item Part No. Qty.
ENGINE & ATTACHING PARTS (9112-5104) Fuel Tank & Lines Starting Serial No. 0177368 Original Issue 1-98 Item Part No. Qty. 9112-5104 1 1 9115-3031 2 9114-3316 3 4 5 6 7 9108-3491 8654-1381 8688-3106 8 9 8348-3497 MB Description Of Part FUEL TANK ASSY (includes items 1 thru 4, & item 10) 1 FUEL TANK (includes items 4 & 11) (38 gal) 1 FUEL LEVEL SENDER (includes item 3) 5 SCREW 1 FUEL TANK CAP (w/chain) 3 HOSE CLAMP 14" FUEL LINE HOSE, 3/8 I.D.
ENGINE & ATTACHING PARTS (9108-5013) Radiator Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 2-23-98 Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5013) Radiator Assembly Starting Serial No. 0177069 Original Issue 12-95 Revised 2-23-98 Item Item Part No. Qty.
ENGINE & ATTACHING PARTS (9108-5139) Radiator Assembly Starting Serial No. 0177368 Original Issue 1-98 Revised 12-20-02 Item Part No. Qty.
ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0177005 Original Issue 1-90 Revised 6-93 Item Part No. Qty. Description Of Part Item Part No. Qty.
ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0177122 Original Issue 12-95 Revised 10-17-97 Item Part No. 1 2 3 4 5 * 6 7 8 9 10 11 12 9103-3028 7738-3154 8871-1210 8870-1023 9116-3129 9108-3129 9108-3127 9108-3128 9108-3124 9108-3126 7710-3138 PCN 950647 MB Qty.
ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0177005 Original Issue 1-90 Revised 10-21-96 Item 1 2 3 4 5 KG Part No. Qty. 9020-5663 9020-6606 9020-6262 9020-1414 9020-0807 1 1 1 1 1 1 * Corrected artwork.
ENGINE & ATTACHING PARTS Exhaust System Starting Serial No. 0177005 Original Issue 1-90 Revised 12-22-97 * NOTE: In order to improve the product life of item 5, we have developed a muffler mounting kit for service replacement. Order part number 9108-5146 which includes two 9114-1466 muffler mounts and two 8368-3175 muffler clamps. Item Part No. Qty.
ENGINE & ATTACHING PARTS Exhaust System Starting Serial No. 0177329 Original Issue 12-97 Item Part No. Qty. 1 2 9108-3560 2492-1332 1 3 9108-3250 9112-3165 7721-3031 9104-3150 9108-6055 8319-1013 8319-1021 2 4 2 1 2 1 1 4 4 3 4 5 6 7 8 9 10 11 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT MUFFLER EXHAUST PIPE CLAMP (includes hardware) FLEXIBLE TUBING EXHAUST TUBE LOCKWASHER, M10 HEX HD CAPSCREW, M10X1.
DRIVE TRAIN (9108-3267) Front Axle Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 4-92 Item Part No. Qty.
DRIVE TRAIN (9109-5023) Front Axle Assembly - 522 (9112-5047) Front Axle Assembly - 524 Starting Serial No. 0177165 Original Issue 3-96 TO BRAKE LINE SEE PAGE 8-1 Item Part No. Qty.
DRIVE TRAIN (9109-5020) Front Axle Assembly - 522 (9108-5110) Front Axle Assembly - 524 Starting Serial No. 0177189 Original Issue 6-96 Revised 10-17-97 TO BRAKE LINE SEE PAGE 8-1 Item Part No. Qty.
DRIVE TRAIN (9108-4044) Front Axle Housing Starting Serial No. 0177005 Original Issue 1-90 Revised 4-92 Item 1 2 3 4 5 6 7 8 Part No. Qty. 9108-4044 1 8307-3699 9108-4045 7710-4289 9108-4046 9108-4047 9108-4048 9108-4049 Description Of Part AXLE HOUSING ASSY (includes items 2, 3, 5, 6,& 12) Ref AXLE HOUSING 1 FILLER PLUG 2 GREASE FITTING 1 BREATHER 2 INNER BEARING RACE 2 OIL SEAL 12 CAPSCREW 12 WASHER Item Part No. Qty.
DRIVE TRAIN (9112-3119) Front Axle Starting Serial No. 0177165 Original Issue 3-96 Revised 4-12-04 SERVICE NOTE: When servicing this axle, it is recommended that on machines with starting serial numbers prior to 0177336, that you: 1). Replace the old style cover plate with the new cover plate kit, p/n 9114-5130. 2). Then refill the axle with 40 pints of mobil 424 fluid instead of 33 pints. Item Qty.
DRIVE TRAIN (9108-4163) Front Axle Differential Carrier Starting Serial No. 0177005 Original Issue 1-90 Revised 6-27-07 JM * Revised part number on item 40.
DRIVE TRAIN (9108-4163) Front Axle Differential Carrier Starting Serial No. 0177005 Original Issue 1-90 Revised 6-27-07 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 - 23 24 25 JM Part No. Qty.
DRIVE TRAIN Carrier Assembly Starting Serial No. 0177165 Original Issue 3-96 Revised 10-24-03 Item Part No. Qty.
DRIVE TRAIN (9108-4055) Brake Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 6-25-97 Item 1 2 3 4 5 6 7 8 9 10 11 KG Part No. Qty.
DRIVE TRAIN Brake Assembly Starting Serial No. 0177165 Original Issue 3-96 Revised 5-26-05 Item Part No. * 9114-4442 * 9114-4369 * 9114-4370 * 9114-4371 JD 1 9114-4372 2 3 9114-4373 4 9114-4374 5 9112-4094 6 7 9112-4110 9112-4111 Qty.
DRIVE TRAIN (9108-4164) Front Axle Shaft & Planetary Wheel End Starting Serial No. 0177005 Original Issue 1-90 Revised 3-7-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 KG Part No. Qty.
DRIVE TRAIN (9114-4339) (9114-4337) Left/Right Housing Assembly (9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly Starting Serial No. 0177165 Original Issue 3-96 Revised 5-7-97 Item Part No. Qty.
DRIVE TRAIN (9112-3024) Rear Steering Axle Drive Hub (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 2-15-07 Item 1 2 * 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 LK Part No. Qty.
DRIVE TRAIN (9108-3462) Rear Steering Axle Drive Hub (524) Starting Serial No. 0177106 Original Issue 1-90 Revised 2-15-07 Item Part No. Qty.
DRIVE TRAIN (9112-3145) Rear Steering Axle Drive Hub Starting Serial No. 0177419 Original Issue 11-97 Bearing Locknut Tool - 9114-4325 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 MB Part No. Qty.
DRIVE TRAIN (9109-3006) Rear Steering Axle Non Drive Hub (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 12-20-93 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty.
DRIVE TRAIN Wheels & Tires Starting Serial No. 0177005 Original Issue 1-90 Revised 10-17-97 1 3 2 PCN 970966 MB Item Part No. Qty. 1 2 3 4 9112-5002 9112-5003 9104-3298 9104-3146 9108-3385 9103-3104 1 1 1 12 1 1 Description Of Part R.H. TIRE ASSY (includes items 1,3, & 4) L.H. TIRE ASSY (includes items 1,3, & 4) WHEEL LUG NUT VALVE TIRE (not illustrated) * Changed part numbers on tire assy’s & item 4.
CONTROLS Tilt & Sway Starting Serial No. 0177005 Original Issue 1-90 Revised 6-93 Item Part No. Qty.
CONTROLS Lift & Crowd Starting Serial No. 0177005 Original Issue 1-90 Revised 1-26-94 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 9108-6113 9020-0638 9108-3136 9002-8662 8856-1113 8850-1008 9108-6064 9020-0406 8850-1406 1 1 6 3 AR 1 1 3 4 RS Description Of Part HANDLE WELDMENT KNOB BUSHING WAVE BEND WASHER FLAT WASHER, 5/8 HEX NUT, 1/2-13 BELLCRANK BALL JOINT HEX JAM NUT, 3/8-24 Item Part No. Qty.
CONTROLS Accelerator Linkage Starting Serial No. 0177005 Original Issue 1-90 Revised 6-4-99 Item Part No. Qty. Description Of Part Item Part No. Qty.
CONTROLS (9114-3118) Accelerator Pedal Assy Starting Serial No. 0177122 Original Issue 12-95 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 7 8 6 13 14 15 10 11 13 14 15 16 1 13 14 15 Item * 1 * 2 * 3 * 4 5 * 6 7 8 SVC 3 17 18 4 5 12 2 TO ENGINE ! THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT, (not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY. Part No. Part No. Qty.
CONTROLS (9114-3342) Accelerator Pedal Assy Starting Serial No.
CONTROLS Steering Column Starting Serial No. 0177005 Original Issue 1-90 Revised 10-16-96 Item Part No. 1 9108-3081 2 KG 3 4 9108-1264 8820-1008 5 8820-1037 6 7 8 9 8855-1011 8820-1033 8855-1011 Qty.
CONTROLS Steering Column Starting Serial No. 0177122 Original Issue 12-95 Revised 10-17-97 Item Part No. Qty.
CONTROLS Steering Column Starting Serial No. 0177005 Original Issue 1-90 Item Part No. Qty.
CONTROLS Steering Column & Attaching Parts Starting Serial No. 0177368 Original Issue 1-98 Revised 8-2-00 NOTE: WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11. Tie Strap & Boot Kit Item Part No. Qty.
CONTROLS (9109-5053) Floorplate Assembly(524) (9131-5010) Floorplate Assembly(522) Starting Serial No. 0177122 Original Issue 12-95 GREY ITEMS: SHOWN AS VISUAL AID ONLY. NOT INCLUDED IN THIS ASSEMBLY. FOR HOSES AND FITTINGS - SEE PAGE 8-5. Item Part No. Qty.
CONTROLS (9109-5022) Floorplate Assembly - 522 (9112-5053) Floorplate Assembly - 524 Starting Serial No. 0177165 Original Issue 3-96 NOT USED ON 522 NOT USED ON 522 THIS PAGE SHOWN AS VISUAL AID ONLY. FOR HOSES AND FITTINGS SEE ASSY BREAKDOWN PAGES. Item Part No. Qty.
CONTROLS (9109-5024) Floorplate Assembly - 522 (9108-5111) Floorplate Assembly - 524 Starting Serial No. 0177189 Original Issue 6-96 NOT USED ON 522 NOT USED ON 522 THIS PAGE SHOWN AS VISUAL AID ONLY. FOR HOSES AND FITTINGS SEE ASSY BREAKDOWN PAGES. Item Part No. Qty.
BRAKES Brake & Inching Linkage Starting Serial No. 0177005 Original Issue 1-90 Revised 8-93 Item Part No. 1 2 3 9108-6132 8820-1022 4 5 6 7 8 9 10 11 12 13 14 8855-1010 8850-1005 9108-6090 9108-1322 8858-1303 9108-3312 8855-1010 8850-1405 9104-3286 9108-1332 8850-1406 Qty.
CONTROLS Brake & Inching Linkage Starting Serial No. 0177122 Original Issue 12-95 Item Part No. 1 Qty. Description Of Part Item Part No. Ref BRAKE VALVE, (see page 10-10 for details) FLOOR PLATE WELDMENT HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 LOCKWASHER, 5/16(Qty.= 4 on 522) HEX NUT 5/16-18(Qty.
CONTROLS Brake & Inching Linkage Starting Serial No. 0177165 Original Issue 3-96 Revised 6-4-96 Item Part No. 1 2 3 9112-6051 8820-1022 4 8855-1010 5 8850-1005 6 7 8 9114-6059 9020-0284 8844-1001 9 10 9108-3312 8820-1103 11 8850-1405 KG Qty. Description Of Part Item 12 Ref BRAKE VALVE, (see page 10-10 for 13 details) 14 1 FLOOR PLATE WELDMENT 3 HEX HD CAPSCREW, 5/16-18X1-1/2, 15 16 GR5 17 7 LOCKWASHER, 5/16 (qty. of 4 used on 522) 18 6 HEX NUT 5/16-18 (qty.
CONTROLS Brake & Inching Linkage Starting Serial No. 0177368 Original Issue 1-98 Item Part No. 1 2 3 9112-6051 8820-1022 4 8855-1010 5 8850-1005 6 7 8 9114-6059 9020-0284 8844-1001 9 10 9108-3312 8820-1103 11 8850-1405 MB Qty. Description Of Part Ref BRAKE VALVE, (see page 10-10 for details) 1 FLOOR PLATE WELDMENT 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 7 LOCKWASHER, 5/16 (qty. of 4 used on 522) 6 HEX NUT 5/16-18 (qty.
BRAKES Service Brake Lines Starting Serial No. 0177005 Original Issue 1-90 Revised 6-93 Item Part No. 1 2 3 4 5 9020-7856 8363-3002 8866-2105 7713-3089 Qty. Description Of Part Ref BRAKE VALVE (see page 10-10 for details) 1 COPPER GASKET 3 STRAIGHT ADAPTER 3 ELBOW, 90 DEGREES (swivel nut) 1 TEST FITTING Item Part No. Qty.
BRAKES Service/Park Brake Lines Starting Serial No. 0177165 Original Issue 3-96 Revised 10-17-97 TO PARK BRAKE SEE PAGE 6-1 TO SERVICE BRAKE SEE PAGE 6-1 Item Part No. 1 2 * 3 8866-2005 8859-1204 8471-8903 4 5 6 7 * 8 PCN 960108 MB 9020-7856 8363-3002 8866-2105 8471-8077 Qty.
BRAKES Service Brake Starting Serial No. 0177005 Thru 0177164 Original Issue 1-90 Revised 5-31-05 ! Item 1 2 3 4 5 6 7 8 JD NOTE: FOR MACHINES WITH S/N 0177165 AND AFTER, SEE SECTION 6 FOR BRAKE INFORMATION. Part No. Qty. 9108-4151 Ref 9108-4152 9102-4051 9102-4052 9102-4053 9102-4054 9102-4055 9102-4056 9102-4057 1 2 4 4 4 4 2 2 Description Of Part BRAKE CALIPER ASSY (includes items 1 thru 13) HOUSING BLEEDER SCREW DUST SEAL PISTON BACK-UP RING O-RING O-RING CAP Item Part No. Qty.
BRAKES Brake & Inching Linkage Starting Serial No. 0177005 Original Issue 1-90 Revised 3-13-96 GO TO THE CONTROLS SECTION, PAGE 7-7 FOR DETAILS. KG * This page has been moved to the controls section page 7-7.
BRAKES Inching & Parking Brake (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 3-13-96 Item Part No. 1 2 3 4 5 6 7 8859-1202 8866-2003 8471-7869 8866-2103 8866-2017 8859-1204 8 9 8820-1008 10 11 8855-1009 8866-2064 8859-1204 8866-2005 8859-1204 8471-7852 8866-2239 9105-3426 12 13 14 15 16 KG Qty.
BRAKES Inching & Parking Brake Lines (522) Starting Serial No. 0177064 Original Issue 4-93 Revised 3-13-96 Item Part No. 1 2 3 4 5 * 6 8859-1202 8866-2003 8471-7869 8866-2017 8859-1204 7 * 8 9 10 11 12 13 14 15 16 KG 8866-2064 8859-1204 8471-7889 8866-2139 8859-1204 8861-3064 8471-7817 8866-2017 Qty.
BRAKES Inching & Parking Brake Lines (522) Starting Serial No. 0177165 Original Issue 3-96 Revised 6-4-96 * TO JO YS TIC K * TO JO CE ERVI TO S E SEE K YS BRA 8-1 TIC AGE P K UMP TO D ge 9-2) pa (see ARK TO P E SEE K A R B E 6-1 PAG Item C AULI YDR TO H RVOIR RESE Part No. 1 2 3 4 5 6 7 8 9 10 8859-1204 8866-2017 9105-3426 8859-1207 8866-2239 8471-7905 8471-7852 8866-2139 8471-7889 11 12 13 14 8471-6726 8866-1305 8471-7890 9108-3310 15 8866-2064 16 8859-1206 KG Qty.
BRAKES Inching & Parking Brake Lines (522) Starting Serial No. 0177189 Original Issue 6-96 Revised 10-24-97 TO JO YS TIC K CE ERVI TO S E (see K BRA -1) 8 e g a p UMP TO D ge 9-2) pa (see ARK TO P E (see K BRA -1) 8 e g pa C AULI YDR TO H RVOIR RESE TO JOYSTICK Item Part No. 1 2 3 4 5 6 7 8 9 10 8859-1204 8866-2018 9105-3426 8859-1207 8866-2239 8471-7460 8471-7852 8866-2139 8471-7889 11 12 13 14 8471-6726 8866-1305 8471-7890 9108-3310 15 8866-2064 16 17 8859-1206 7713-3197 MB Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 3-13-96 Item Part No. 1 2 3 4 5 6 * 7 8859-1202 8866-2003 8471-7869 8866-2103 8866-2017 8859-1204 8 9 10 11 12 13 14 9108-3212 8866-2105 8471-7852 8866-2239 9105-3426 15 16 17 18 9108-3213 8471-7817 8866-1109 19 20 21 8859-1204 8866-2139 8471-7890 KG Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177064 Revised 3-13-96 Item Part No. 1 2 3 4 5 * 6 8859-1202 8866-2003 8471-7869 8866-2017 8859-1204 7 * 8 9 10 11 12 13 14 8866-2064 8859-1204 8471-7890 9108-3213 8471-7893 8866-2139 8859-1204 15 8866-2064 16 17 18 8471-7817 8866-2017 19 9105-3426 KG Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177074 Revised 3-13-96 Item Part No. 1 2 3 4 5 * 6 8859-1202 8866-2003 8471-7869 8866-2017 8859-1204 7 * 8 9 8866-2064 8859-1204 8820-1008 10 11 12 13 14 15 16 17 18 8855-1009 8866-2239 9020-4096 8471-7852 8471-7890 8471-7889 8866-2139 8859-1204 19 7713-3089 KG Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177165 Original Issue 3-96 TO JO YS TIC K TO JO CE ERVI TO S E SEE K YS BRA 8-1 TIC AGE P K UMP TO D ge 9-2) pa (see ARK TO P E SEE K A BR E 6-1 PAG Item Part No. 1 2 3 4 5 6 7 8 9 10 8859-1204 8866-2017 9105-3426 8859-1207 8866-2239 8471-7817 8471-7852 8866-2139 8471-7889 11 12 13 14 8471-6726 8866-1305 8471-7890 9108-3310 15 8866-2064 16 8859-1206 KG C AULI YDR TO H RVOIR RESE Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177189 Original Issue 6-96 TO JO YS TIC K TO JO CE ERVI TO S E SEE K YS BRA 8-1 TIC AGE P K UMP TO D ge 9-2) pa (see ARK TO P E SEE K A BR E 6-1 PAG Item Part No. 1 2 3 4 5 6 7 8 9 10 8859-1204 8866-2018 9105-3426 8859-1207 8866-2239 8471-7460 8471-7852 8866-2139 8471-7889 11 12 13 14 8471-6726 8866-1305 8471-7890 9108-3310 15 8866-2064 16 17 8859-1206 7713-3197 IC AUL YDR OIR H TO ERV RES Qty.
BRAKES Inching & Parking Brake Lines (524) Starting Serial No. 0177189 Original Issue 6-96 TO JO YS TIC K CE ERVI TO S E (see K BRA -1) 8 page UMP TO D ge 9-2) pa (see ARK TO P E (see K A BR 8-1) page C AULI YDR TO H RVOIR RESE TO JOYSTICK Item Part No. 1 2 3 4 5 6 7 8 9 10 8859-1204 8866-2018 9105-3426 8859-1207 8866-2239 8471-7460 8471-7852 8866-2139 8471-7889 11 12 13 14 8471-6726 8866-1305 8471-7890 9108-3310 15 8866-2064 16 17 8859-1206 7713-3197 MB Qty.
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0177005 Original Issue 1-90 Revised 6-93 Item Part No. 1 Qty. Ref 2 3 4 5 6 9108-3245 9108-3118 9002-8695 9108-3246 1 1 2 1 Ref 7 8 9 10 11 8866-2067 8859-1207 9108-3232 8471-7931 8866-2061 1 1 1 1 1 12 13 8859-1209 1 Ref 14 8866-2061 1 15 16 17 18 19 8859-1209 8366-1316 9108-3293 8471-7803 8366-2008 1 1 1 1 1 20 8859-1207 1 Description Of Part HYDROSTATIC DRIVE TRANSMISSION (see page 10-15 for details) STR.
HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0177189 Original Issue 6-96 Item Part No. 1 2 3 4 5 6 Qty. Ref 8866-2011 1 8859-1210 9114-3087 9002-8695 9108-3246 1 1 2 1 Ref 7 8 9 10 11 8866-2067 8859-1207 9108-3232 8471-7931 8866-2061 1 1 1 1 1 12 13 8859-1209 1 Ref 14 8866-2061 1 15 16 17 18 19 8859-1209 8366-1316 9108-3293 8471-7803 8366-2008 1 1 1 1 1 20 8859-1207 1 Description Of Part HYDROSTATIC DRIVE TRANSMISSION (see page 10-15 for details) STR.
HYDRAULIC CIRCUITS Dump Circuit (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 2-23-98 SEE PAGE 8-4 * Item SERVICE NOTE: If oil cooler 9108-3066 has been replaced with 9112-5109 oil cooler kit, be sure when replacing item 23, the correct hose is used. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8866-2142 8859-1207 8471-7839 9108-3424 8866-2005 8859-1204 8471-7930 8866-2239 8471-7816 9130-3059 8866-1362 8471-7835 8866-2239 9108-3306 17 8866-2064 KG Qty.
HYDRAULIC CIRCUITS Dump Circuit (524) Starting Serial No. 0177189 Original Issue 6-96 Revised 2-23-98 TO STEERING ORBITROL (see page 9-10) SEE PAGE 8-4 SERVICE NOTE: If oil cooler 9108-3066 has been replaced with 9112-5109 oil cooler kit, be sure when replacing item 23, the correct hose is used. Item Part No.
HYDRAULIC CIRCUITS Dump Circuit (524) Starting Serial No. 0177368 Original Issue 2-98 Revised 12-20-02 TO STEERING ORBITROL (see page 9-10) Item Part No. 1 2 * 3 4 5 6 * 7 8 * 9 10 11 12 13 * 14 * 15 8866-2008 8859-1207 8471-7839 8866-2005 8859-1204 8471-7930 8866-2239 8471-7908 9130-3059 8866-1362 8471-7835 8856-1107 9105-3426 16 * 17 SVC SEE PAGE 8-4 Qty.
HYDRAULIC CIRCUITS Dump Circuit (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 2-23-98 SEE PAGE 8-3 * Item SERVICE NOTE: If oil cooler 9108-3066 has been replaced with 9112-5109 oil cooler kit, be sure when replacing item 16, the correct hose is used. Part No. 1 2 3 4 5 6 7 8 9 10 11 8866-2142 8859-1207 8471-7839 9108-3189 8471-7816 8866-1362 8471-7835 8866-2239 9108-3306 12 8471-7872 PCN 950978-KG Qty.
HYDRAULIC CIRCUITS Dump Circuit (522) Starting Serial No. 0177189 Original Issue 6-96 Revised 2-23-98 SEE PAGE 8-4 * Item SERVICE NOTE: If oil cooler 9108-3066 has been replaced with 9112-5109 oil cooler kit, be sure when replacing item 16, the correct hose is used. Part No. 1 2 3 4 5 6 7 8 9 10 8866-2008 8859-1207 8471-7839 9130-3059 8471-7908 8866-1362 8471-7835 8866-2239 9105-3426 8859-1207 11 12 13 14 8471-7872 8866-2227 8866-1345 8866-1408 PCN 971217-JH Qty.
HYDRAULIC CIRCUITS Dump Circuit (522) Starting Serial No. 0177368 Original Issue 2-98 SEE PAGE 8-4 Item Part No. 1 2 3 4 5 6 7 8 9 10 8866-2008 8859-1207 8471-7839 9130-3059 8471-7908 8866-1362 8471-7835 8866-2239 9105-3426 8859-1207 11 12 13 14 8471-7872 8866-2227 8866-1345 8866-1408 PCN 971217-JH Qty.
HYDRAULIC CIRCUITS (524) Drive Circuit - Front Starting Serial No. 0177005 Original Issue 1-90 Revised 5-22-95 TO DUMP CIRCUIT (see page 9-2) TO FLOW DIVIDER VALVE (see page 9-1) Item Part No. Qty.
HYDRAULIC CIRCUITS (524) Drive Circuit - Front Starting Serial No. 0177074 Original Issue 7-93 Revised 5-22-95 TO DUMP CIRCUIT (see page 9-2) TO FLOW DIVIDER VALVE (see page 9-1) Item Part No. Qty.
HYDRAULIC CIRCUITS (524) Drive Circuit - Front Starting Serial No. 0177165 Original Issue 3-96 TO DUMP CIRCUIT (see page 9-2) TO FLOW DIVIDER VALVE (see page 9-1) Item Part No. Qty.
HYDRAULIC CIRCUITS (524) Drive Circuit - Front Starting Serial No. 0177189 Original Issue 6-96 TO FLOW DIVIDER VALVE (see page 9-1) CUIT P CIR 2) M U TO D page 9(see SEE PAGE 8-5 Item Part No. Qty.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Starting Serial No.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Starting Serial No. 0177005 Original Issue 1-90 Revised 2-19-98 Item Part No.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Starting Serial No. 0177074 Original Issue 7-93 Revised 2-19-98 RIGHT LEFT R FR KG O O NT FM AC E HIN * Added item 61.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Starting Serial No. 0177074 Original Issue 7-93 Revised 2-19-98 Item Part No.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Starting Serial No. 0177189 Original Issue 6-96 Revised 2-19-98 RIGHT LEFT R FR KG ON F TO MA C E HIN * Added item 82.
HYDRAULIC CIRCUITS (524) Drive Circuit - Rear Item Part No.
HYDRAULIC CIRCUITS Drive Circuit (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 4-92 Item Part No. 1 2 8320-1135 3 4 5 6 7 8 9 10 11 8855-1012 8471-2738 9108-3426 8866-2239 9108-3104 9109-3001 8471-4006 8471-7865 8866-2062 8859-1202 9108-3339 8866-2062 8859-1202 13 14 Qty.
HYDRAULIC CIRCUITS Drive Circuit (522) Starting Serial No. 0177165 Original Issue 3-96 Item Part No. 1 2 8320-1135 3 4 5 6 7 8 9 10 11 8855-1012 8471-2738 9105-3426 8866-2239 9108-3419 9020-5792 8471-4006 8471-7865 8866-2062 12 13 14 15 16 17 KG 8859-1202 8471-8760 9108-3339 8866-2003 8471-7830 9104-3163 Qty.
HYDRAULIC CIRCUITS Drive Circuit (522) Starting Serial No. 0177189 Original Issue 6-96 To Flow Divider Valve (see page 9-1) mp To Du ge 9-2) a (see p See Item Part No. 1 2 8320-1135 3 4 5 6 7 8 9 10 11 8855-1012 8471-2738 9108-3222 8866-2239 9114-3055 9020-5792 8471-4006 8471-8861 9002-7906 12 13 14 15 16 17 18 19 20 21 KG 8859-1204 8471-8657 9108-3339 8866-2003 8471-7830 9104-3163 7713-3089 8866-2105 8866-1384 2486-1170 Qty.
HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0177005 Original Issue 1-90 Revised 4-4-97 Item Part No. 1 KG 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 9108-3050 8471-7860 9108-1432 9108-1433 8820-1065 8855-1013 9108-1313 7713-3139 7713-3140 7713-3177 9108-3224 9108-3225 8866-2007 8859-1206 17 7713-3240 Qty.
HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0177005 Original Issue 1-90 Revised 11-08-05 Item Part No. 1 JD Qty.
HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder Starting Serial No. 0177005 Original Issue 1-90 Revised 2-93 Item Part No. 1 2 3 4 5 6 7 8 8859-1207 9105-3450 7713-3136 7713-3137 8471-7886 8852-1205 8841-1036 9 10 11 13 14 9108-3290 9002-7179 8471-7563 8866-2065 Qty. Description Of Part Ref TILT CYLINDER ASSY (see page 10-3 for details) 2 O-RING 1 STR.
CIRCUITS Sway Cylinder Starting Serial No. 0177005 Revised 12-91 Item Part No. 1 2 3 8820-1040 4 5 6 7 8855-1011 9108-1396 9020-7352 8820-1104 8 9 10 11 13 14 8850-1010 9002-8935 8866-2003 8859-1202 8866-1341 8866-2059 15 16 8859-1206 Qty. Description Of Part Ref SWAY CYLINDER (see page 10-5 for details) Ref DUAL P.O.
HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0177165 Original Issue 3-96 Revised 10-17-97 Item Part No. 1 2 MPC 1945 MB 3 8820-1040 4 5 6 7 *8 9 10 11 12 8855-1011 9114-1316 9020-7352 9002-8935 8866-2082 8859-1202 8471-7861 8866-1341 8866-2059 13 14 8859-1206 15 8866-1406 Qty. Description Of Part Ref SWAY CYLINDER - IOWA (see page 10-5 for details) Ref DUAL P.O.
HYDRAULIC CIRCUITS Steering Cylinder Starting Serial No. 0177005 Original Issue 1-90 Revised 1-12-98 Item Part No. 1 2 3 4 5 6 8471-8187 8866-2240 8866-2026 8859-1015 8471-8202 8866-2064 7 8 8859-1204 9 10 11 12 13 14 8866-2019 8859-1206 8471-7854 8866-2003 8859-1202 8471-7858 MB Qty.
HYDRAULIC CIRCUITS Joystick Circuit Starting Serial No. 0177122 Original Issue 11-95 Revised 10-24-97 Item Part No. 1 2 3 4 * 5 8866-2005 8859-1204 9114-1307 6 8826-1017 7 8855-1009 MB Qty. Description Of Part Ref MAIN HYDRAULIC CONTROL VALVE ASSY (see page 10-9 for details) 10 CONNECTOR (includes item 3) 10 O-RING 1 JOYSTICK MOUNT WELDMENT Ref JOYSTICK (see page 10-22 for details) 4 SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8, GR5 4 LOCKWASHER, 1/4 Item 8 9 10 11 * 12 13 14 15 16 17 Part No. Qty.
HYDRAULIC CIRCUITS Joystick Circuit Starting Serial No. 0177064 Original Issue 4-93 Item Part No. 1 RS 2 3 4 5 8866-2005 8859-1204 9112-6035 6 8826-1017 7 8 8855-1009 8850-1004 Qty. Description Of Part Ref MAIN HYDRAULIC CONTROL VALVE ASSY (see page 10-9 for details) 10 CONNECTOR (includes item 3) 10 O-RING 1 JOYSTICK MOUNT WELDMENT Ref JOYSTICK (see page 10-24 for details) 4 SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8, GR5 4 LOCKWASHER, 1/4 4 HEX NUT, 1/4-20 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3283) Lift Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-18-95 Item Part No. Qty. 9108-3283 1 9108-4173 1 2 3 4 5 6 7 8 RS 9103-3430 9108-4170 8867-1033 9103-4280 Description Of Part LIFT CYLINDER ASSY (includes all items) Ref SEAL KIT, (includes items 5, 6, 7, 8, 10, 11, 13 & 14) 1 COUNTERBALANCE VALVE 1 TUBE ASSY 2 LUBE FITTING, STRAIGHT, 1/4-28 1 NUT 2 WEAR RING 1 SEAL 1 O-RING 1 O-RING Item 9 10 11 12 13 14 15 16 Part No. Qty.
HYDRAULIC COMPONENTS (9108-3282) Crowd Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-13-96 Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty.
HYDRAULIC COMPONENTS (9108-3468) Crowd Cylinder Assembly Starting Serial No. 0177382 Original Issue 10-97 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3379) Tilt Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-18-95 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3513) Tilt Cylinder - Iowa Starting Serial No. 0177382 Original Issue 10-97 Revised 6-27-07 Item * 1 2 3 4 5 6 7 8 9 10 JM Part No. Qty. Description Of Part Item 9108-3513 1 9108-4370 1 9140-4352 9114-4128 9108-3473 9112-4076 9106-4017 2 2 1 1 1 2 1 1 1 1 TILT CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12 & 14 thru 16) BUSHING GREASE FITTING COUNTERBALANCE VALVE CASE ASSY LOCKNUT (torque to 650-750 ft.lbs.
HYDRAULIC COMPONENTS (9108-3285) Compensating Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-18-95 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3286) Sway Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-18-95 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3520) Sway Cylinder Assembly Starting Serial No. 0177165 Original Issue 3-96 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3281) Steering Cylinder Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 12-18-95 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3532) Steering Cylinder - Iowa Starting Serial No. 0177368 Original Issue 1-98 Item 1 2 3 4 5 6 7 8 9 MB Part No. Qty. 9108-3532 2 9108-4305 1 9112-4087 9112-4088 9112-4096 9120-4460 1 1 1 1 9112-4089 2 1 1 1 1 Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5 thru 8, 10, 11 & 13 thru 15) BUSHING CASE ASSY SELF-TAPPING SCREW LOCKNUT (lubricate & torque to 350-370 ft.lbs.
HYDRAULIC COMPONENTS (9108-3055) Main Hydraulic Control Valve Assembly Starting Serial No. 0177005 Original Issue 1-90 Revised 3-93 Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly Starting Serial No. 0177064 Original Issue 3-93 Revised 1-8-96 RS * Added part numbers for items 44 & 45. Reworked art for clarity.
HYDRAULIC COMPONENTS (9108-3417) Main Hydraulic Control Valve Assembly Starting Serial No. 0177064 Original Issue 3-93 Revised 1-8-96 ARTWORK ON PREVIOUS PAGE Item Part No. Qty. Description Of Part Item 9108-3417 1 9108-4019 9108-4015 1 5 25 26 27 28 29 1 9108-4008 1 2 3 9108-4009 9108-4206 9108-4207 1 1 1 3 3 2 MAIN HYDRAULIC CONTROL VALVE ASSY(includes all items) STUD KIT (includes items 4 & 5) VALVE SECTION SEAL KIT (includes items 39 & 40) L.H.
HYDRAULIC COMPONENTS Priority Flow Control Valve Starting Serial No. 0177005 Original Issue 1-90 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3292) Flow Divider Valve Starting Serial No. 0177005 Original Issue 1-90 Revised 3-12-96 KG Item Part No. Qty. 1 9108-3292 1 2 3 4 5 6 7 8 9 9108-4155 9108-4156 9108-4160 9108-4158 9108-4159 1 1 1 1 1 1 1 1 9108-4157 9108-4161 * Added PSI setting.
HYDRAULIC COMPONENTS (9108-3521) Flow Divider Valve Starting Serial No. 0177165 Original Issue 3-96 KG Item Part No. Qty.
HYDRAULIC COMPONENTS (9112-3131) Brake Valve Starting Serial No. 0177005 Original Issue 1-90 Revised 3-12-96 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty.
HYDRAULIC COMPONENTS (9114-3201) Brake Valve Starting Serial No. 0177165 Original Issue 3-96 Item 1 2 Part No. Qty.
HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0177005 Original Issue 1-90 Item 1 2 3 4 5 Part No. Qty. 9020-6739 1 9020-8066 9020-8067 7738-4267 9020-8071 9020-8072 1 1 1 1 1 Description Of Part 3 WAY SOLENOID VALVE (includes all items) NUT NAME PLATE COIL VALVE ASSY (3-way-2 pos.
HYDRAULIC COMPONENTS (9104-3446) Solenoid Valve Starting Serial No. 0177122 Original Issue 12-95 Item 1 2 3 4 PCN 940484 RS Part No. Qty.
HYDRAULIC COMPONENTS (9108-3262) Dual P.O. Check Valve Starting Serial No. 0177005 Original Issue 1-90 Revised 12-91 Item 1 2 3 4 Part No. Qty. Description Of Part 9108-3262 1 9104-4002 Ref 1 2 2 2 DUAL P.O. CHECK VALVE ASSY (includes all items) SEAL KIT (includes items 3 & 4) BODY CHECK VALVE (includes items 3 & 4) O-RING O-RING 7713-3248 9108-4227 9108-4228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
HYDRAULIC COMPONENTS Inching Valve Starting Serial No. 0177005 Original Issue 1-90 Item Part No. Qty.
HYDRAULIC COMPONENTS Inching Valve Starting Serial No. 0177189 Original Issue 6-96 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 9114-3140 8093-4423 8093-4202 1 1 1 1 1 2 INCHING VALVE (includes all items) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW 8821-2228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
HYDRAULIC COMPONENTS Main Hydraulic Pump Starting Serial No. 0177005 Original Issue 1-90 Revised 11-90 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty.
HYDRAULIC COMPONENTS (9108-3013) Hydrostatic Transmission Pump Starting Serial No. 0177005 Original Issue 1-90 Revised 5-28-96 KG * Changed part number on item 69.
HYDRAULIC COMPONENTS (9108-3013) Hydrostatic Transmission Pump Starting Serial No. 0177005 Original Issue 1-90 Revised 5-28-96 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 KG Part No. Qty.
HYDRAULIC COMPONENTS (9108-3461) Hydrostatic Transmission Pump Starting Serial No.
HYDRAULIC COMPONENTS (9108-3461) Hydrostatic Transmission Pump Starting Serial No. 0177107 Original Issue 6-95 Revised 11-7-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MB Part No. Qty.
HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump Starting Serial No.
HYDRAULIC COMPONENTS (9108-3499) Hydrostatic Transmission Pump Starting Serial No. 0177189 Original Issue 5-96 Revised 1-17-07 Item 1 *2 3 4 5 6 7 8 9 10 LK Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS Front Drive Motor (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 9-6-95 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 KG Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS (9116-3044) Front Drive Motor (524) Starting Serial No. 0177189 Original Issue 5-96 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS Front Drive Motor (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 9-6-95 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 KG Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS (9109-3016) Front Drive Motor (522) Starting Serial No. 0177189 Original Issue 5-96 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG Part No. Qty. Description Of Part Item Part No. Qty.
HYDRAULIC COMPONENTS Manifold Assembly Starting Serial No. 0177005 Original Issue 1-90 Item 1 2 3 Part No. Qty.
HYDRAULIC COMPONENTS (9108-5015) Hydraulic Reservoir & Filter Starting Serial No. 0177005 Original Issue 1-90 Revised 11-2-95 Item * 1 2 3 4 5 6 7 8 9 10 * 11 12 * 13 Part No. Qty.
HYDRAULIC COMPONENTS (9112-3126) Steering Orbitrol Starting Serial No. 0177122 Original Issue 12-95 Item 1 2 3 4 5 6 Part No. Qty. Description Of Part Item 9112-3126 1 9112-4092 1 STEERING ORBITROL (includes all items) SEAL KIT (includes items 1, 6, 14, 17 and 19) DUST SEAL RING CHECK VALVE HOUSING (includes items 9 & 12) BALL, 8.
HYDRAULIC COMPONENTS Steering Orbitrol Starting Serial No. 0177005 Original Issue 1-90 Item Part No. 1 9108-3053 9020-6567 Qty.
HYDRAULIC COMPONENTS (9108-3401) Rear Drive Motor Starting Serial No. 0177005 Original Issue 1-90 Revised 9-8-00 Item Part No. Qty. 1 9108-3401 1 2 3 4 5 6 7 8 9 10 9108-4358 9108-4214 9108-4215 9002-3155 9108-4365 9108-4364 9108-4366 9108-4367 1 2 1 2 2 1 10 1 7 Description Of Part REAR DRIVE MOTOR, (includes all items) SEAL KIT LIP SEAL RETAINING RING O-RING GASKET 5 BOLT COVER PLUG BOLT, (torque to 4 ft. lbs.
HYDRAULIC COMPONENTS (9130-3037) Joystick Assembly Starting Serial No. 0177064 Original Issue 3-93 Revised 11-03-05 1 2 8 9 7 3 10 2 16 4 11 12 13 17 5 14 15 6 ! NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICEABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY AND CAN RESULT IN A JOYSTICK MALFUNCTION. Item 1 2 3 4 5 6 *7 8 9 10 JD Part No. Qty.
HYDRAULIC COMPONENTS (9108-3424) Traction Lock Valve (524) Starting Serial No. 0177074 Original Issue 2-94 Item Part No. Qty.
HYDRAULIC COMPONENTS (9108-3459) Traction Lock Valve (524) Starting Serial No. 0177105 Original Issue 6-95 Item Part No. Qty.
ELECTRICAL Engine Wiring (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 4-92 Item Part No. 1 2 3 4 9108-4002 9020-6124 2492-1393 5 6 7 8 9 10 11 9040-0654 9040-2427 9108-1462 9020-5205 9108-4003 8203-3996 Qty. Ref Ref Ref Ref Description Of Part ALTERNATOR WATER TEMP.
ELECTRICAL (9114-3192) Engine Wiring Starting Serial No. 0177122 Original Issue 12-95 NOT USED Wire Wire Designation Color/Stripe BAT HR MTR HORN FUL GAG START-C ALT EXC-B PS IGN OIL GAG CLT TMP REV FWD 4x4 TRC LOK FUL SOL REV-B SNSR ALT BAT GND-1 GND-2 GND-3 GND-4 GND-5 STRT-SOL Remarks RED ALT.(BAT.) TO IGN. SW. (BAT.) BLU/RED OIL PRESS. SW. TO HR. METER VIOLET/YELO HORN BLU/BLK FUEL GAUGE VIOLET/BRN STARTER RELAY VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG) ORNG/YELO OIL PRESS. SW. BLU/BRN OIL PRESS.
ELECTRICAL Engine Wiring (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 4-92 Item Part No. Qty. 1 2 3 4 9108-4002 9020-6124 2492-1393 Ref Ref Ref Ref 5 6 7 8 9 10 11 9040-0654 9040-2427 9108-1462 9020-5205 9108-4003 8203-3996 Ref Ref 1 1 Ref 57" Ref 12 13 14 9123-3012 9108-3406 9020-6739 Ref 1 1 Description Of Part ALTERNATOR WATER TEMP.
ELECTRICAL (9114-3192) Engine Wiring Starting Serial No. 0177122 Original Issue 12-95 Wire Wire Designation Color/Stripe BAT HR MTR HORN FUL GAG START-C ALT EXC-B PS IGN OIL GAG CLT TMP REV FWD 4x4 TRC LOK FUL SOL REV-B SNSR ALT BAT GND-1 GND-2 GND-3 GND-4 GND-5 STRT-SOL Remarks RED ALT.(BAT.) TO IGN. SW. (BAT.) BLU/RED OIL PRESS. SW. TO HR. METER VIOLET/YELO HORN BLU/BLK FUEL GAUGE VIOLET/BRN STARTER RELAY VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG) ORNG/YELO OIL PRESS. SW. BLU/BRN OIL PRESS.
ELECTRICAL Dash Panel (522) Starting Serial No. 0177005 Original Issue 1-90 Revised 6-27-07 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 9108-1371 9020-5687 9103-3247 9020-5686 7738-3709 9020-5688 9103-3084 9108-3259 9103-3317 7738-4578 7716-3144 9020-0434 1 1 1 1 1 1 1 1 1 1 1 1 * 10 11 JM Description Of Part DASH PANEL WATER TEMP. GAUGE OIL PRESSURE GAUGE FUEL GAUGE VOLTMETER HOURMETER BRAKE WARNING LIGHT ROCKER SWITCH IGN. START SWITCH KEY BLANK PLUG BUTTON SWITCH Item Part No. Qty.
ELECTRICAL Dash Panel Starting Serial No. 0177122 Original Issue 12-95 Revised 6-27-07 PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY PARTIAL VIEW FROM UNDER DASH TRC LOK NOT USED STEERING COLUMN MOUNT GND-2 GND-3 TO REVERSE MASTER SWITCH. IGN-C PRK IGN ACC-A ACC-B IGN-A IGN-B ALT EXC-A VLT GAG ACC-A START-A BAT BAT BAT BAT BAT IGN-C IGN-A ENLARGED VIEW OF IGNITION SWITCH CONNECTION Item Part No. 1 2 9114-1193 3 4 9114-3193 5 6 7714-3003 7714-3006 JM Qty.
ELECTRICAL Dash Panel (522) Starting Serial No. 0177368 Original Issue 1-98 Revised 6-27-07 Item Part No. 1 2 9114-1513 3 4 9114-3349 5 6 7 8 9 10 7714-3003 7714-3006 8826-1022 2486-1170 8850-1006 11 9103-3317 7738-4578 7736-3268 2477-1004 8832-1029 * 12 13 14 JM Qty.
ELECTRICAL Dash Panel Starting Serial No. 0177122 Original Issue 12-95 Revised 6-27-07 PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY PARTIAL VIEW FROM UNDER DASH TRC LOK 4X4 STEERING COLUMN MOUNT GND-2 GND-3 TO REVERSE MASTER SWITCH. IGN-C PRK IGN ACC-A ACC-B IGN-A IGN-B START-A BAT BAT ALT EXC-A VLT GAG ACC-A BAT BAT BAT IGN-C IGN-A ENLARGED VIEW OF IGNITION SWITCH CONNECTION Item Part No. 1 2 9114-1193 3 4 9114-3193 5 6 7714-3003 7714-3006 JM Qty.
ELECTRICAL Dash Panel (524) Starting Serial No. 0177368 Original Issue 1-98 Revised 6-27-07 Item Part No. Qty.
ELECTRICAL Dash Panel (524) Starting Serial No. 0177005 Original Issue 1-90 Revised 6-27-07 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 9108-1371 9020-5687 9103-3247 9020-5686 7738-3709 9020-5688 9103-3084 9108-3259 9103-3317 7738-4578 9108-3084 9020-0434 1 1 1 1 1 1 1 1 1 1 1 1 * 10 11 JM Description Of Part DASH PANEL WATER TEMP. GAUGE OIL PRESSURE GAUGE FUEL GAUGE VOLTMETER HOURMETER BRAKE WARNING LIGHT ROCKER SWITCH IGN. START SWITCH KEY ROCKER SWITCH BUTTON SWITCH Item Part No. Qty.
ELECTRICAL Battery & Cables Starting Serial No. 0177005 Original Issue 1-90 Item Part No. Qty.
ELECTRICAL Battery & Cables Starting Serial No. 0177122 Original Issue 12-95 Revised 9-21-05 2 2 3 4 5 8 9 10 5 7 8 1 6 Item Part No. Qty.
ELECTRICAL (9131-5007) Gauge Panel Assembly(522) Starting Serial No. 0177122 Original Issue 12-95 Revised 10-24-97 Item 1 2 3 4 5 6 7 8 9 Part No. Qty.
ELECTRICAL (9131-5007) Gauge Panel Assembly Starting Serial No.
ELECTRICAL (9109-3037) Gauge Panel Assembly Starting Serial No. 0177368 Original Issue 1-98 MB Item Part No. Qty. Description Of Part 1 9109-3037 9136-4004 1 1 2 3 4 5 6 9136-4005 9136-4008 9114-3114 9136-4006 9136-4007 1 1 1 1 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
ELECTRICAL (9114-5031) Gauge Panel Assembly Starting Serial No. 0177122 Original Issue 12-95 Revised 10-24-97 Item 1 2 3 4 5 6 7 8 9 Part No. Qty.
ELECTRICAL (9114-5031) Gauge Panel Assembly Starting Serial No.
ELECTRICAL (9114-3331) Gauge Panel Assembly Starting Serial No. 0177368 Original Issue 1-98 Revised 1-8-99 JH Item Part No. Qty. Description Of Part 1 9114-3331 9136-4004 1 1 2 3 4 5 6 7 * 8 * 9 * 10 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 9136-4008 7738-3470 9114-3128 9114-3127 1 1 1 1 1 1 2 2 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std.
ELECTRICAL (9114-3193) Dash Harness Starting Serial No.
ELECTRICAL (9114-3349) Dash Harness - 522 Starting Serial No.
ELECTRICAL (9114-3193) Dash Harness Starting Serial No.
ELECTRICAL (9114-3349) Dash Harness Starting Serial No.
MISCELLANEOUS Complete Decal Lists by Model For Service Only Original Issue 12-95 MODEL 522 (All items combine to make a complete set of decals) Item Part No. Qty. 1 2 9108-4283 9108-3321 9109-3004 AR 1 2 Description Of Part COMMON DECAL KIT CAPACITY DECAL "522" MODEL 524 (All items combine to make a complete set of decals) Item Part No. Qty.
MISCELLANEOUS Frame Decals Starting Serial No. 0177005 Original Issue 1-90 Revised 3-13-96 NOTE: KITS 9109-5010 & 9109-5043 INCLUDE ALL ITEMS LISTED BELOW, EXCEPT ITEM 11, PLUS THE APPROPRIATE ITEMS ON PAGE 12-2. Item Part No. Qty.
MISCELLANEOUS Frame Decals Starting Serial No. 0177122 Original Issue 12-95 Revised 3-13-96 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 KG Part No. Qty.
MISCELLANEOUS Frame Decals Starting Serial No. 0177165 Original Issue 3-96 Revised 10-24-97 ! Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NOTE! ITEM 8, SERVICE INSTRUCTION DECAL IS NEW. ALL MACHINES AFTER S/N 0177165 MUST USE 9108-3522 SERVICE INSTRUCTIONS TO PREVENT DAMAGE TO THEIR MACHINES. Part No. Qty.
MISCELLANEOUS Frame Decals Starting Serial No. 0177368 Original Issue 1-98 ! Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 MB NOTE! ITEM 8, SERVICE INSTRUCTION DECAL IS NEW. ALL MACHINES AFTER S/N 0177165 MUST USE 9108-3522 SERVICE INSTRUCTIONS TO PREVENT DAMAGE TO THEIR MACHINES. Part No. Qty.
MISCELLANEOUS Boom Decals Starting Serial No. 0177005 Original Issue 1-90 Revised 2-1-97 2 SECTION BOOM (3 SECTION BOOM ON NEXT PAGE) 9’ (108”) 7’ (84”) 60” 36” 9” TYP. 57” 30” 6 7/8” RAD. Item Part No. Qty.
MISCELLANEOUS Boom Decals Starting Serial No. 0177005 Original Issue 1-97 Revised 2-6-97 3 SECTION BOOM 7’ 5” (89”) 65” 38 1/4” 23” TYP. 17” 9 1/4” TYP. 4 1/4” TYP. 57” 30” 6 7/8” RAD. Item Part No. Qty.
MISCELLANEOUS Boom Decals Starting Serial No. 0177368 Origiinal Issue 1-98 2 SECTION BOOM (3 SECTION BOOM ON NEXT PAGE) 9’ (108”) 7’ (84”) 60” 36” 9” TYP. 57” 30” 6 7/8” RAD. Item Part No. Qty.
MISCELLANEOUS Boom Decals Starting Serial No. 0177368 Original Issue 1-98 3 SECTION BOOM 7’ 5” (89”) 65” 38 1/4” 23” TYP. 17” 9 1/4” TYP. 4 1/4” TYP. 57” 30” 6 7/8” RAD. Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5054) Ether Starting Kit Starting Serial No. 0177005 Original Issue 3-90 Revised 11-7-97 PCN 920229, 930432 MB * Deleted old item 2, added new item 2.
OPTIONAL EQUIPMENT (9108-5054) Ether Starting Kit Starting Serial No. 0177005 Original Issue 3-90 Revised 11-7-97 Item Part No. 9108-5054 1 *2 3 4 5 6 7 8 9 10 11 12 13 14 15 PCN 920229, 930432 MB 9108-3361 9108-1640 9002-7187 9108-1601 8820-1005 8855-1009 8850-1004 8820-1002 7716-3117 8856-1007 9108-1517 9108-3363 8698-3195 8698-3202 Qty.
OPTIONAL EQUIPMENT (9108-5105) Ether Starting Kit Starting Serial No. 0177122 Original Issue 12-95 Revised 11-7-97 PCN 950068 MB * Changed item 12, added items 15 thru 21.
OPTIONAL EQUIPMENT (9108-5105) Ether Starting Kit Starting Serial No. 0177122 Original Issue 12-95 Revised 11-7-97 Item 1 2 3 4 5 6 7 8 9 Part No. Qty.
OPTIONAL EQUIPMENT (9108-5046) L.H. Tilt Sway Control Starting Serial No. 0177005 Original Issue 3-90 Revised 8-30-02 Item Part No. Qty. 9108-5046 Ref 2 3 4 5 6 7 9108-3107 9108-4282 9108-4359 9108-6089 1100-2410 8855-1009 8850-1304 9108-3341 8826-1022 1 1 1 1 3 7 3 1 4 8 9 9112-3062 9108-3393 2 2 1 * TT Description Of Part L.H.
OPTIONAL EQUIPMENT (9108-5059) Glow Plug Installation Original Issue 12-90 Revised 11-91 Item Part No. 9108-5059 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9108-3372 8668-3330 9108-3374 9108-3380 8870-1002 9108-3375 9108-3371 2477-1004 9103-1495 9103-1278 9103-3251 9103-3252 9108-1582 2486-1170 8820-1016 8855-1010 Qty. Description Of Part Ref GLOW PLUG INSTALLATION (includes all items) 1 THERMOSTAR 1 FUEL CHECK VALVE 1 BANJO CONNECTOR 2 BRASS ADAPTER 1 CLOSE NIPPLE, 1/4X7/8 18" STEEL TUBE, 3/16" O.D.
OPTIONAL EQUIPMENT (9114-5033) Glow Plug Installation Starting Serial No. 0177122 Original Issue 12-95 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH ON OFF PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9112-5101) Glow Plug Installation Starting Serial No. 0177368 Original Issue 8-97 Revised 12-20-02 Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5055) Vandal Cover Starting Serial No. 0177005 Original Issue 12-90 Revised 11-7-97 Item Part No. 9108-5055 1 2 3 4 5 6 7 8 9 10 11 * 12 MB 9108-1603 9108-1602 9108-3321 9108-3366 8830-1126 8852-1304 9108-3365 8364-1359 9020-6194 8564-1094 8696-1044 9108-3314 Qty.
OPTIONAL EQUIPMENT (9108-5102) Vandal Kit Starting Serial No. 0177122 Original Issue 12-95 PCN 940526 RS Item Part No. Qty.
OPTIONAL EQUIPMENT (9112-5018) Work Light Package Original Issue 12-90 Revised 10-3-00 18 14 15 16 17 1 2 4 5 6 7 8 9 11 1 3 4 5 6 7 8 9 13 21 49 20 48 13 GREEN WIRE - BACK UP LIGHT 23 25 26 27 31 32 33 50 RED WIRE - STOP LIGHT BLACK WIRE - TAIL LIGHT PCN 000221-SVC * Revised illustration and parts list.
OPTIONAL EQUIPMENT (9112-5018) Work Light Package Original Issue 12-90 Revised 10-3-00 G I G S I OIL FUEL G S 42 I TEMP - + 41 AUX S AUX BATT BATT 43 46 HOURS VOLTS G I TO RELAY ACC BAT ST 10 11 TO IGN. SWITCH (ACC) 51 TO CIRCUIT BREAKER IGN 12 TO IGN. SWITCH (BATT) 41 ACC BAT IGN TO R.H. FRONT CAB LIGHT TO RELAY 39 40 51 TO CAB DOME LIGHT 20 TO REAR TAIL LIGHT TO L.H.
OPTIONAL EQUIPMENT (9108-5103) Work Light Package Starting Serial No.
OPTIONAL EQUIPMENT (9108-5103) Work Light Package Starting Serial No.
OPTIONAL EQUIPMENT (9108-5056) Quick Hook Assembly Starting Serial No. 0177005 Original Issue 12-90 Revised 7-25-06 Item Part No. 9108-5056 1 2 8855-1011 8820-1034 3 4 5 6 7 8 9 10 11 8867-1001 9108-1574 8863-1343 9108-1573 9108-3368 9108-3367 9108-6119 9015-3001 8834-1022 12 13 9020-5126 7736-3079 8866-2006 14 15 9104-3125 9116-3139 9140-3413 Qty.
OPTIONAL EQUIPMENT (9108-5047) Auxiliary Hydraulics Starting Serial No. 0177005 Original Issue 12-90 Revised 11-14-97 PCN 910289, 950078 MB * Changed part number on item 11, changed part number and location on items 32, 33 & 47.
OPTIONAL EQUIPMENT (9108-5047) Auxiliary Hydraulics Starting Serial No. 0177005 Original Issue 12-90 Revised 11-14-97 ARTWORK ON PREVIOUS PAGE Item Part No. 9108-5047 1 2 3 4 5 9112-6026 9112-6025 9112-6027 9020-0299 8820-1036 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8850-1006 8855-1011 9108-3136 9002-8662 9103-3417 9108-3420 8471-8026 9108-3310 8882-1002 8863-3001 8863-1302 8850-1404 9112-6023 9020-7464 9112-3050 9002-7187 8866-1065 8859-1206 9112-3062 Qty.
OPTIONAL EQUIPMENT (9108-5050) Cab Enclosure Starting Serial No. 0177005 Original Issue 12-90 Revised 5-7-97 * Added items 72 thru 77.
OPTIONAL EQUIPMENT (9108-5050) Cab Enclosure Starting Serial No. 0177005 Original Issue 12-90 Revised 5-7-97 Item Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0177122 Original Issue 12-95 Revised 5-7-97 VIEW B-B VIEW OF INSIDE OF CAB DOOR VIEW A-A KG * Pages re-done entirely to match cab enclosure page in other manuals.
OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0177122 Original Issue 12-95 Revised 5-7-97 VIEW C-C Item Part No. Qty.
OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No.
OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No. 0277368 Original Issue 8-97 Revised 12-20-02 55 56 57 B A A RED B ORANGE WIRE DESIGNATION PIN DESIGNATION WEATHER PACK TOWER (2-WIRE) #12015792 53 B A 54 58 59 60 Item Part No. Qty.
OPTIONAL EQUIPMENT (9112-5023) Joystick Installation Original Issue 5-91 Revised 3-93 Item Part No. Qty.
OPTIONAL EQUIPMENT (9112-3078) Joystick Original Issue 5-91 Revised 9-6-02 1 2 8 3 9 10 4 2 16 5 11 12 13 6 17 14 7 Item 1 2 3 4 5 6 7 8 9 TT 15 Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9112-5007) Rear Axle Stabilizer Option Original Issue 9-91 Revised 10-26-93 Item Part No. 9112-5007 1 2 3 4 5 6 7 8 9 10 11 8866-2244 9103-3230 8471-6426 8866-2065 8859-1205 8320-1073 8866-2085 9111-3003 8852-1206 9111-1002 8830-1099 12 13 14 9112-1018 9002-7187 9104-5034 Qty.
OPTIONAL EQUIPMENT (9104-3303) Stabilizer Cylinder Assembly Original Issue 9-91 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. 9104-3303 1 9104-4330 9104-4334 9103-4286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9104-4331 9104-4332 9104-4333 9104-4353 8867-1033 Description Of Part STABILIZER CYLINDER ASSY (includes all items) SEAL KIT(includes items 3,4,5,6,8,10 &11) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.
OPTIONAL EQUIPMENT (9108-5060) Auxiliary Hydraulics Assembly w/Electrics Original Issue 11-91 Revised 6-25-99 KG * Added part breakdown and see page for item 1, 5-button handle.
OPTIONAL EQUIPMENT (9108-5060) Auxiliary Hydraulics Assembly W/Electrics Original Issue 11-91 Revised 6-25-99 ARTWORK ON PREVIOUS PAGE Item Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5106) Auxiliary Hydraulic Assembly w/Electric Starting Serial No. 0177122 Original Issue 12-95 Revised 6-25-99 LIFT CROWD TILT SWAY KG * Added part breakdown and see page for 5-button handle.
OPTIONAL EQUIPMENT (9108-5106) Auxiliary Hydraulic Assembly w/Electric Starting Serial No. 0177122 Original Issue 12-95 Revised 6-25-99 ARTWORK ON PREVIOUS PAGE Item Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5106) Auxiliary Hydraulic Assembly w/Electric Starting Serial No. 0177122 Original Issue 12-95 Revised 6-25-99 FROM DASH IN CAB. TO CLAMPS ON RIGHT SIDE CHIMNEY PLATE. PARTIAL VIEW A-A PARTIAL VIEW B-B Item Part No. 9108-5106 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG 9020-7463 9108-3216 9104-3125 9108-3290 8841-1037 8852-1205 8471-7563 9002-7179 9020-6194 1440-2248 9020-6199 9112-3061 8871-2305 9020-4244 9020-4245 8471-8032 Qty.
OPTIONAL EQUIPMENT (9108-5083) Auxiliary Hydraulic Assembly W/Electric 3S-Boom Starting Serial No. 0177005 Original Issue 11-97 Revised 6-25-99 KG * Added part breakdown and see page for 5-button handle.
OPTIONAL EQUIPMENT (9108-5083) Auxiliary Hydraulic Assembly W/Electric 3S-Boom Starting Serial No. 0177005 Original Issue 11-97 Revised 6-25-99 ARTWORK ON PREVIOUS PAGE Item Part No. Qty. Description Of Part Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5083) Auxiliary Hydraulic Assembly w/Electric 3S-Boom Starting Serial No. 0177005 Original Issue 11-97 Revised 6-25-99 Item Part No. 9108-5083 1 2 3 4 5 6 7 8 9 10 11 12 13 8471-8281 9040-3396 9108-3437 9002-7187 7713-3168 9108-3216 9020-7463 7713-3140 7713-3177 9112-3055 9112-6031 9112-6032 8820-1017 14 15 16 17 18 19 20 21 22 23 24 8855-1010 9002-7179 9112-3054 9112-1134 8850-1008 8850-1108 9112-6008 8471-8041 9112-6080 9112-3061 8871-2305 KG Qty.
OPTIONAL EQUIPMENT (9108-5058) 48" Slope Piler Carriage Original Issue 12-91 Revised 6-19-06 Item Part No. 9108-5058 9108-3405 1 2 *3 9108-6121 9108-6122 4 *5 6 7 8 9 * 10 11 * 12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 * 13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316 14 15 16 17 * 18 19 20 21 22 23 24 Qty.
OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder Assembly * Starting Serial No. 0177005 thru 0177159 Original Issue 12-91 Revised 1-16-98 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 KG Part No. Qty.
OPTIONAL EQUIPMENT (9108-3471) Sway Cylinder Assembly Starting Serial No. 0177160 Original Issue 1-98 Revised 6-27-07 Item *1 2 3 4 5 6 7 8 JM Part No. Qty. 9108-3471 1 9108-4308 1 9140-4352 9114-4128 9112-4083 9114-4017 9103-4156 2 2 1 1 1 2 1 1 Description Of Part SLOPE PILER CARRIAGE SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12, & 14 thru 16) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (lubricate & torque to 350-400 ft.lbs.
OPTIONAL EQUIPMENT (9108-3262) Dual P.O. Check Valve Original Issue 12-91 Item Part No. Qty. 9108-3262 1 9104-4002 1 2 3 4 7713-3248 9108-4227 9108-4228 Description Of Part DUAL P.O. CHECK VALVE ASSY (includes all items) Ref SEAL KIT(includes items 3 & 4) 1 BODY 2 CHECK VALVE (includes items 3&4) 2 O-RING 2 O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.
OPTIONAL EQUIPMENT (9045-5035) and (9045-5037) 6 Ft. Mast Assemblies Original Issue 12-91 Revised 7-06-06 Item Part No. Qty. 9045-5035 1 9045-5037 9108-3384 1 2 3 4 9045-6002 8471-7640 9116-3138 9140-3414 5 6 7 9104-3126 2443-1386 8820-1037 Description Of Part 6 FT. MAST ASSY, (48" carriage), (includes all items) 1 6 FT.
OPTIONAL EQUIPMENT (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 12-91 Revised 7-13-06 LK 13-18
OPTIONAL EQUIPMENT (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 12-91 Revised 7-13-06 Item Part No. Qty.
OPTIONAL EQUIPMENT (9103-3366) Swing Cylinder Assembly Original Issue 12-91 Item Part No. Qty. 9103-3366 2 9103-4301 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RS 9103-4302 9108-4194 8867-1033 9103-4303 9104-4463 9104-4464 9104-4465 9104-4466 9103-4304 9104-4467 9103-4305 9104-4468 9104-4469 9103-4306 9104-4470 Description Of Part SWING CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 5,6,7,8,10, 12 & 13) 1 TUBE ASSY 1 BUSHING 1 LUBE FITTING, STRAIGHT, 1/4-28 1 LOCKNUT (torque to 235 ft.
OPTIONAL EQUIPMENT (9045-3034) Swing Cylinder Assembly Original Issue 7-10-06 1 2 9 9 11 14 18 15 13 12 16 3 6 7 5 4 6 8 10 17 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 Part No. Qty.
OPTIONAL EQUIPMENT (9045-5044)100 Degree Swing Fork Assembly Original Issue 12-91 Revised 7-10-06 Item Part No. 9045-5044 1 2 3 9104-6061 9104-6062 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 9104-1322 9141-1073 9104-1324 9104-1325 9104-1326 8320-1024 8320-1026 8858-1136 8867-1022 9104-1327 9055-1013 9020-0003 8820-1105 8852-1310 9114-6053 9114-1350 9114-6054 8863-1449 9104-3221 9104-1356 9015-3001 8834-1022 9103-3039 9103-3038 8867-1008 9104-3186 8471-8067 Qty.
OPTIONAL EQUIPMENT (9108-5062) Deluxe Light Package Starting Serial No. 0177005 thru 0177121 Original Issue 2-92 Revised 10-2-00 68 71 73 38 48 49 50 52 R.H. LIGHT ASSY TERMINAL A = GREEN 3B TERMINAL B = BLACK TERMINAL C = RED/BACK 38 48 49 51 52 C TO FUSE FROM IGNITION SWITCH (FOR DOME LIGHT) B A 38 46 47 48 33 46 70 72 73 7 8 9 10 C B A 68 73 L.H.
OPTIONAL EQUIPMENT (9108-5062) Deluxe Light Package Starting Serial No. 0177005 thru 0177121 Original Issue 2-92 Revised 10-2-00 61 38 46 47 48 62 26 62 45 44 57 58 59 60 BLACK RED/GREEN GRAY BROWN 38 46 47 48 GRAY BLACK BROWN RED 4 39 4 39 44 54 56 57 58 44 55 56 57 58 41 42 43 44 40 42 43 44 PARK LIGHT (BLACK) TURN LIGHT (RED) LO-BEAM LIGHT (BROWN) HI-BEAM LIGHT (GRAY) TO IGN.
OPTIONAL EQUIPMENT (9108-5062) Deluxe Light Package Starting Serial No. 0177005 thru 0177121 Original Issue 2-92 Revised 10-2-00 THIS OPTION DRAWS APPROX. 41 AMPS. TOTAL Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5104) Deluxe Light Package Starting Serial No.
OPTIONAL EQUIPMENT (9108-5104) Deluxe Light Package Starting Serial No. 0177122 Original Issue 12-95 Revised 10-4-00 69 69 60 65 66 67 68 22 23 24 25 60 64 66 67 68 71 52 TO WORK LIGHT SWITCH 13 15 17 39 40 A B B 16 17 70 A 16 17 70 VIEW A-A 61 22 23 24 25 GRAY BLACK BROWN RED/GREEN END VIEW OF SHROUD (L.H. HEADLIGHT) 16 62 63 4 55 GRAY BLACK BROWN RED END VIEW OF SHROUD (R.H. HEADLIGHT) PCN 000221-SVC 4 55 57 58 59 60 56 58 59 60 * Total revision of page.
OPTIONAL EQUIPMENT (9108-5104) Deluxe Light Package PARK LIGHT (BLACK) TURN LIGHT (RED) LO-BEAM LIGHT (BROWN) LO-BEAM LIGHT (BROWN) HI-BEAM LIGHT (GRAY) HI-BEAM LIGHT (GRAY) TURN LIGHT (RED) Starting Serial No.
OPTIONAL EQUIPMENT (9112-5021) Beacon Light Package Original Issue 2-92 Revised 11-14-97 Item 1 2 3 4 5 6 8 9 10 11 12 13 MB Part No. Qty.
OPTIONAL EQUIPMENT ( 9112-5042) Beacon Light Package Starting Serial No. 0177122 Original Issue 12-95 Revised 11-21-97 Item Part No. 9112-5042 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MB * Added item 14. 9020-0685 9112-1151 8668-3480 9002-7214 9105-3419 9112-1215 9002-7319 7738-3467 7738-3470 9114-3108 7736-3268 9114-1259 9112-1216 9112-1151 Qty.
OPTIONAL EQUIPMENT (9045-5043) Drywall Carriage Assembly Original Issue 2-92 Revised 11-14-97 Item Part No. 9045-5043 MB 1 2 3 *4 5 6 7 9045-6004 9045-3013 9045-1020 9020-0003 8820-1105 8852-1310 9015-3001 8 9 10 8834-1022 9055-3012 8824-1053 11 12 13 8855-1011 8850-1006 9055-3013 Qty.
OPTIONAL EQUIPMENT (9108-5081) Three Section Boom Original Issue 6-93 Revised 5-1-05 SVC * Revised part number on item 85.
OPTIONAL EQUIPMENT (9108-5081) Three Section Boom Original Issue 6-93 Revised 5-1-05 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SVC Part No. Qty.
OPTIONAL EQUIPMENT (9108-5081) Three Section Boom Original Issue 6-93 Revised 5-1-05 Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-5080) Crowd Cylinder Assembly Original Issue 6-93 Revised 6-28-99 NOTE: See next page (9138-5016) Crowd Cylinder for service only. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 KG Part No. Qty.
HYDRAULIC COMPONENTS (9138-5016) Crowd Cylinder FOR SERVICE ONLY Original Issue 6-99 NOTE #1: Stop Tube (item 10) must seat against piston (item 12), NOT Socket HD Capscrew (item 11). Item 1 2 3 4 5 6 7 8 9 10 11 KG Part No. Qty.
OPTIONAL EQUIPMENT (9103-5101) Pintle Hook Installation Original Issue 11-93 Item Part No. 9103-5101 1 2 3 9020-0602 8320-1120 8855-1013 Qty.
OPTIONAL EQUIPMENT (9108-5072) Tilt on Joystick Original Issue 11-93 Revised 11-14-97 PCN 940411 MB * Changed part number on items 5, 6, 7 & 24.
OPTIONAL EQUIPMENT (9108-5072) Tilt on Joystick Original Issue 11-93 11-14-97 Item Part No. 9108-5072 1 2 3 4 *5 *6 *7 8 9 10 11 12 13 14 8866-2239 8471-8221 9108-3212 9130-3041 8096-3060 8096-3069 8096-3067 9020-7719 9130-1020 9130-1064 9108-5071 8866-2064 8859-1204 9130-3038 8866-2084 8859-1204 PCN 940411 MB Qty.
OPTIONAL EQUIPMENT (9108-5107) Joystick Installation (Tilt On Joystick) Starting Serial No. 0177122 Original Issue 12-95 Revised 11-21-97 Item Part No. 9108-5107 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PCN 940526 RS 9130-1064 9108-5071 8866-2064 8866-1204 9130-3038 8093-4037 8866-2084 8866-1204 8471-7537 8820-1011 8855-1004 8850-1004 8866-2174 8859-1204 9130-1065 9108-3425 9108-3426 8866-2005 Qty.
OPTIONAL EQUIPMENT (9108-5107) Joystick Installation (Tilt On Joystick) Starting Serial No. 0177122 Original Issue 12-95 Revised 11-21-97 TO SOLENOID VALVE Item Part No. 9108-5107 *1 2 *3 4 5 6 7 8 9 10 11 *12 PCN 960123, 970271 MB 9108-3534 8471-8221 8866-2152 9130-3041 8096-3060 8096-3069 8096-3067 9020-7719 9130-1020 9108-3490 9130-3038 8093-4037 8471-7893 Qty.
OPTIONAL EQUIPMENT (9108-5082) Auxiliary Hydraulics-3S Boom Original Issue 5-94 Revised 11-21-97 PCN 970802 MB * Changed part number on items 23, changed qty on item 33.
OPTIONAL EQUIPMENT (9108-5082) Auxiliary Hydraulics - 3S Boom Original Issue 5-94 Revised 11-21-97 ARTWORK ON PREVIOUS PAGE Item Part No. Qty.
OPTIONAL EQUIPMENT (9108-3420) Hydraulic Control Valve Assembly Original Issue 5-94 Item Part No. Qty.
OPTIONAL EQUIPMENT (9104-3353) Engine Block Heater Original Issue 6-94 Item KG Part No. Qty.
OPTIONAL EQUIPMENT (9108-5073) Hydraulic Reservoir Heater Installation Original Issue 12-95 Revised 11-21-97 Item 1 *2 PCN 940440 MB Part No. Qty. 9108-5073 1 9108-3429 9108-3484 1 1 Description Of Part HYDRAULIC RESERVOIR HEATER (includes all items) HEATING BLANKET PLUG * Changed part number on item 2.
OPTIONAL EQUIPMENT (9112-5056) Inline Bypass Original Issue 12-96 KG Item Part No. Qty.
OPTIONAL EQUIPMENT (9109-5027) Low Profile Machine Package Original Issue 12-96 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty.
OPTIONAL EQUIPMENT (9108-5120) Low Profile Machine Package Original Issue 12-96 Revised 12-19-97 Item 1 2 3 4 5 6 7 8 9 10 * 11 Part No. Qty.
OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 2-98 Revised 5-31-05 FRONT OF MACHINE Item JD Part No. Qty.
OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 1 2 20 3 21 4 19 18 12 7 17 19 8 9 16 22 23 5 18 24 25 6 UPPER 26 27 28 29 14 15 39 7 8 LOWER 40 33 9 14 LEFT SIDE 10 12 11 38 13 35 36 ENLARGED VIEW 37 41 42 UPPER 43 47 32 33 49 34 36 48 44 14 LOWER 31 RIGHT SIDE 45 51 50 46 36 30 53 55 JH 54 52 FRONT OF MACHINE 13-36
OPTIONAL EQUIPMENT (9133-5026) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line hoses or order separately if replacement is required. NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement.
OPTIONAL EQUIPMENT (9103-3387) 5-Button Handle Starting Serial No. 0355001 Original Issue 6-99 Item 1 2 3 4 5 6 7 8 KG Part No. Qty. 9103-3387 1 9136-4015 9136-4016 9136-4017 9136-4018 9136-4019 9136-4020 9136-4021 9136-4022 3 5 1 5 1 1 1 1 Description Of Part 5-BUTTON HANDLE (includes all items) FACEPLATE SCREW PUSHBUTTON BOOT FACEPLATE PUSHBUTTON SWITCH FACEPLATE GASKET HOUSING CABLE STOP CABLE (2.75 ft.
OPTIONAL EQUIPMENT (9103-4404) Rail Cylinder Assembly Starting Serial No. 0355001 Original Issue 8-99 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty.
OPTIONAL EQUIPMENT (9045-3031) and (9045-3032) Carriage Assemblies Starting Serial No. 0355001 Original Issue 8-99 Revised 4-23-07 Item Part No. Qty.
OPTIONAL EQUIPMENT (9045-3030) Outer Rail Assembly Starting Serial No. 0355001 Original Issue 8-99 Revised 4-23-07 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 LK Part No. Qty.
OPTIONAL EQUIPMENT (9112-5055) Stop Light Installation Starting Serial No.
JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 265 811 111 Fax: (61) 265 810 122 JLG Latino Americana Ltda. Rua Eng.