User's Manual

Modu-Flo
®
System 42000
R
4-2
Table 4-1. Operating Ports on Modu-Flo Manifolds
Port Name Function
DA Single-acting model pumps:
(Double Port is fitted with a plastic vent orifice plug so
that air can be exhausted on piston return
stroke.
Double acting model pumps:
Port has air or hydraulic supply connected to it.
Fluid directed to this port causes the pump to
retract to the loading position.
GAUGE Port for attaching a pressure gauge to indicate
pump output pressure. This port is common to
the LUBE OUT port.
IND Port for attaching a blowout or pressure
indicating assembly. This port is common to
the LUBE OUT port.
SYS FILL Port for attaching an inlet check valve. This
allows the lubrication lines to be filled by an
outside source of lubricant so that the pump
does not cycle excessively when filling the
system.
LUBE OUT Port that the system being lubricated is
connected to. An outlet check valve is installed
here.
SA Port has a pneumatic or hydraulic supply
(Single source connected to it. Fluid directed to this
Acting) port causes the pump to dispense.
TEST Port is used for bleeding air out of pump. Back
out setscrew one or two turns while pump is in
the dispense stroke. Close setscrew when
pump is on return stroke to prevent air from
being sucked in. Repeat process until air-free
lubricant comes from vent hole.
LUBE IN Port that the lubricant reservoir or tank outlet
Pump-to- is connected to.
Wall (Re-
mote) Mani-
fold Only
On newer units, the test port has been relocated to the
adjustment end of the pump body. The use and function
of this port is the same in either location.
Table 4-2. Manifolds and Manifold Accessories
Item Part Number
Pump-to-Reservoir Manifold Only 521-001-540
Pump-to-Reservoir Manifold Assembly: 521-001-180
Includes outlet check valve, System
fill check valve,blowout assembly,
and pressure gauge
Pump-to-Wall (Remote) Manifold Assembly: 521-001-170
Includes outlet check valve, system
fill check valve, and blowout assembly
Pump-to-Reservoir Manifold Combination: 521-001-790
Includes outlet check valve, system fill
check valve, tubed blowout assembly,
and pressure gauge
Pump-to-Wall (Remote) Manifold
Combination: 521-001-780
Includes outlet check valve, system fill
check valve, and blowout assembly
for high pressure alarm.
Outlet Check Valve 509-360-030
System Fill Check Valve 509-365-030
Elbow, 1/4 inch pipe 509-113-000
Pipe Plug, 1/4 inch 508-975-000
Plastic Vent Plug, 1/4 inch 521-001-160
(Located in D.A. Port) (Yellow)
Standard Blowout Assembly (1450 psi) 509-206-100
Tubed Blowout Assembly (1450 psi) 509-220-101
Bag of 6 Discs (1450 psi) 560-900-270
Standard Pressure Gauge (0-3,000 psi) 543-362-000
Liquid-filled Pressure Gauge (0-3,000 psi) 543-711-380
Manifold to Reservoir
O-Ring (Buna-N) 422-010-210
(Included with pump to reservoir manifold assemblies)
* Refer to Section 6 for kits in other pressure ranges.
Acting)
Above items are for manifolds with 1/4” NPSF ports.
Consult factory for manifolds and accessories with SAE,
BSPP, and metric threads.
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