Instructions-Parts ProControl 1KE® Kits for Management of Fluid and 3A2614F Air EN Use to monitor and control flow rate and track material use. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See the G3000 meter manual (308778) or Coriolis meter manual (313599) for flow meter maximum working pressure. See page 3 for kit information, including approvals. PROVEN QUALITY. LEADING TECHNOLOGY.
Contents ProControl 1KE Models and Kits.......................... 3 Run Screens ...................................................... 24 Warnings ........................................................... 5 Password Screen ............................................... 25 Overview............................................................ 8 Setup Screens.................................................... 26 Setup Screen 1 ............................................ 26 Setup Screen 2 .............
ProControl 1KE Models and Kits ProControl 1KE Models and Kits All Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models 24L097 and 24N672 (ADCM with bracket) are not available for separate sale. See approval information in Manual 332013 and on this page. The small label (Ref. 2) on the back of the module shows the ProControl 1KE Kit number. Available kits are described in the tables that follow. Model No.
ProControl 1KE Models and Kits ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and all wiring meet local, state, and national codes. Kits for Hazardous Locations Kit No.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings INTRINSIC SAFETY WARNING Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Overview Overview The ProControl 1KE Advanced Display Control Module is an electronic flow control and fluid monitoring system. The ProControl 1KE performs the following functions: • Manages fluid pressure or flow rate. • Manages the fan air. • Shows real-time fluid flow rate. • Displays a resettable batch totalizer. • Monitors and reports overall fluid use. The ProControl 1KE is available in configurations for installation in Hazardous Locations or Non-Hazardous locations.
Installation Installation Non-Hazardous Locations NOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E). Users in areas with another standard voltage must provide a power supply cord with an IEC 320–C13 female converter. See Technical Data, page 53 for power requirements. Key: A Flow Meter Fluid Inlet, 1/4 npt female inlet/outlet. B ProControl 1KE Module with Bracket C Power Supply and Cable (6 ft., 2 m), to terminal 3. See Cable Connections, page 13.
Installation Hazardous Locations Do not substitute or modify system components as this may impair intrinsic safety. For installation, maintenance, or operation instructions, read instruction manuals. Do not install equipment approved only for non-hazardous location in a hazardous location. See the identification label for the intrinsic safety rating for your model. Intrinsically safe equipment should not be used with a power supply that has no barrier. Do not move units from a non-IS setup to an IS setup.
Installation Key: N Fluid Regulator A Flow Meter, 1/4 npt female inlet/outlet R Fluid Control Cable B ProControl 1KE Module with Bracket S Pressure Transducer C Power Supply with Barrier T D Meter Cable (50 ft., 15 m), to terminal 4. See Cable Connections, page 13. I/P Transducer (Current to Pressure). See Air Connections, page 15. U E Power Cord (not supplied) Mounting Panel. See Mounting Dimensions, page 44. F Power Cable (50 ft., 15 m) to terminal 3. See Cable Connections, page 13.
Installation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. NOTE: The ProControl 1KE does not provide 500 VAC isolation through the coupling nuts on the enclosure. The associated apparatus and the field apparatus cable shields must not be connected to the ProControl 1KE coupling nuts.
Installation Cable Connections Port Description Connection 1 Fiber Optic Receiver Red Lead from TX on Fiber Optic Converter (PN 16K465) or from Port 6 on another ProControl 1KE (or Informer) 2 Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter (PN 16K465) or to Port 5 on another ProControl 1KE (or Informer) 3 Power From Power Supply 4 Digital Input/Output To/From Meter and Light Tower (Accessory) 5 Fiber Optic Reciever Black Lead from Port 2 on another ProControl 1KE (or In
Installation Electrical Connections Install per Graco Control Drawing 16M169, in Manual 332013. See also Figure 1. 1. Connect main power supply cord (E, not supplied) through strain relief to terminals L and N on the power supply unit. Note: Use either strain relief (5) or (6), depending on the size of the cord. 2. Connect power cord ground wire (W) to ground terminal block (Y). 3. Connect IS power cable (F) per the following table.
Installation Air Connections NOTICE To avoid damage to the I/P transducer, use clean, dry, oil-free air, filtered through at least a 40 micron filter. 1. Connect incoming air line (Q) to 1/4 in. npt (f) inlet (AB) on I/P transducer (T). Kits with a fluid regulator (See Parts, page 34), include a 3/8 tube fitting. 2. Kits with fluid regulator: Check that the air tube is connected from 5/32 tube fitting (AC) on I/P transducer to 5/32 tube fitting (AD) on fluid regulator (N).
Installation Typical Installation Non-Hazardous Location Hazardous Location 16 3A2614F
Installation Key A1 and A2 Flow Meter B1 and B2 ProControl 1KE Module with Bracket C Power Supply and Barrier D1 and D2 Meter Cable (50 ft., 15 m) E Power Cord (10 ft., 3 m), not shown F Power Cable (50 ft., 15 m) Supplied in Non-Hazardous Location Kits Supplied G Fiber Optic Cable (100 ft., 30 m) Accessory H Serial Cable Accessory J Advanced Web Interface Accessory K Ethernet Cable Accessory L Personal computer Not supplied.
Operation Operation For information on the G3000 Graco flow meter, see manual 308778. For information on the Coriolis flow meter, see manual 313599. Calibrate the meter as instructed before using the meter for production. Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved.
Operation 5. Dispense about 300–500 cc of material into a graduated cylinder. The amount the system measures will display in the measured volume field 6. Press 7. Press . to end the calibration. to get to the dispensed volume field , then press to enter the field. Enter the amount of material in the cylinder. 8. After the volume is entered, the system calculates the new k-factor Screen 5.
Operation Replace the Battery Replace the battery only if the clock stops functioning after disconnecting power or a power failure. Sparking can occur when changing the battery. Replace the battery only in a non-hazardous location, away from flammable fluids or fumes. NOTICE To avoid damage to the circuit board, wear Part No. 112190 grounding strap, and ground appropriately. 5. Use a flathead screwdriver to pry out the old battery.
Display Module Display Module Display Information The Display Module provides the interface for users to enter selections and view information related to setup and operation. The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 4 to set the backlight timer to your preference. Press any key to restore. Keys are used to input numerical data, enter setup screens, navigate within a screen, scroll through screens, and select setup values.
Display Module Icons As you move through the ProControl 1KE screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 24, and Setup Screens, page 26, explain what each icon represents. Icon reference tables also are provided, on this page and the next. Softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button.
Display Module Screen Icons Screen Icons Set Pressure Units Screen number. The arrows indicate more screens are available to view. Lock icon indicates the unit is in Setup.
Run Screens Run Screens When in Run Mode, the ProControl 1KE displays the flow rate percent target, actual fluid pressure, and current flow rate on Screen 1. Screen 2 displays the batch total and grand total for the flow meter to which it is connected. Screens 3–6 display a log of the last 20 alarms. Run Screen 2 Use this screen to view or reset the batch totalizer and to view the grand total flow for the system. The grand total cannot be reset.
Password Screen Run Screens 3 — 6 Use Screens 3–6 to view the log of recent alarms. Enter password to enable entry to the Setup screens. Set the password to 0000 to disable password protection. See Setup Screen 9 to set or change the password. Key Date on which the Deviation or Advisory Alarm occurred. Time at which the Deviation or Advisory Alarm occurred. General symbol indicating a deviation or advisory alarm. MF is the maintenance alarm. F2 is the flow rate low alarm. F3 is the flow rate high alarm.
Setup Screens Setup Screens The Setup Mode is used to set up a password (if desired) and to set parameters for controlling and monitoring fluid flow with the ProControl 1KE. See Screen Navigation and Editing, page 21, for information on how to make selections and enter data. Setup Screen 1 Use this screen to view and reset the maintenance totalizer, set the maintenance target value, and set the batch and grand totalizer units shown on the Run Screens.
Setup Screens Setup Screen 2 Setup Screen 3 Use this screen to set the upper and lower limits for operator adjustment of flow rate percent and to select your preferred pressure units. Use this screen to set your flow rate maximum and minimum values and to select your preferred flow rate units. Key Enter the screen to set or change preferences. Enter the screen to set or change preferences. Press to activate a field for editing or to accept the highlighted selection on a dropdown menu.
Setup Screens Setup Screen 4 Setup Screen 5 Use this screen to set your alarm preferences. Select to enable the alarm, or leave the box empty to disable the alarm. Use this screen to calibrate your meter and to view or set your meter k-factor. See Calibrate the Meter, page 18, for procedure. Key Enter the screen to set or change preferences. Press to toggle between and blank. Maintenance Totalizer Alarm Enable Flow Rate Alarm Enable Alarm Auto Clear Enable.
Setup Screens Setup Screen 6 Setup Screen 7 Use this screen to specify your pressure transducer and set its offset and slope. Use this screen to set your modbus preferences for ports 1 and 2. Note that ports 5 and 6 are used as modbus master devices for connecting to other ProControl 1KE (or Informer) modules. Key Enter the screen to set or change preferences. Press to activate a field for editing or to accept the highlighted selection on a dropdown menu. Move to the right when editing number fields.
Setup Screens Setup Screen 8 Setup Screen 9 Use this screen to set your date format, date, and time. Use this screen to enter a password that will be required to access the Setup screens. This screen also displays the software version. Key Enter the screen to set or change preferences. Press to activate a field for editing or to accept the highlighted selection on a dropdown menu. Move to the right when editing number fields. Press again to accept the entry when all digits are correct.
Deviations and Advisories Deviations and Advisories There are two types of errors that can occur. Errors are indicated on the display. Deviations, indicated by not immediately. , require attention, but Alarm Log Logic: If Alarm Auto Clear is enabled, the system will not log the same alarm twice. For example, if the system goes back forth between low flow (F2) and normal, the system will log this error only once, to keep the log from filling up before the operator corrects the condition.
Troubleshooting Troubleshooting Problem Cause Solution Power is not on. Turn power supply on. Loose or disconnected power cable. Tighten or connect cable. ProControl 1KE has power but does not function. Hardware failure. Replace ProControl 1KE. Pressure or Flow Rate reads 0 when fluid is flowing. Loose or disconnected flow meter/pressure transducer cable. Check the digital input/output cable going to/from the meter. Pressure or Flow Rate reads — — — all the time.
Troubleshooting Diagnostic Information The LEDs on the bottom of the ProControl 1KE give important information about system function. LED Signals Signal Description Green On ProControl 1KE is powered up. Yellow Internal communication in progress. Red solid ProControl 1KE failure. See Troubleshooting. Red flashing Software is updating. Red flashing slowly Token error; remove token and upload software token again.
Parts Parts Kits for Hazardous Location 24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L091 34 3A2614F
Parts Table 4 Parts for Hazardous Location Kits Ref. Part Description Qty. 1 16M167 POWER SUPPLY; 90–264 VAC input, 15 VDC output. See 1 3 24L083 MODULE, ProContol 1KE, includes 3a-3c 1 Manual 332196. Not included in Kits 24R261, 24R262, and 24R263. 3a ——— MODULE, ProControl 1KE, with software 3b 277853 BRACKET 3c▲ 16P265 LABEL, warning, not shown 4 16V142 CABLE, intrinsically safe*, fluid control, 16 m (52.5 ft) 1 5 ——— See Fluid and Air Control Parts, page 38.
Parts Kits for Non-Hazardous Location 24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P596 36 3A2614F
Parts Table 5 Parts for Non-Hazardous Location Kits Ref. Part Description Qty. 2 16V680 POWER SUPPLY, 90–264 VAC input, 15 VDC output 1 3 24L083 MODULE, ProContol 1KE, includes 3a-3c 1 3a ——— MODULE, ProControl 1KE, with software 3b 277853 BRACKET 3c▲ 16P265 LABEL, warning, not shown 4 16P790 CABLE, fluid control 1 5 ——— See Fluid and Air Control Parts, page 38.
Parts Fluid and Air Control Parts 38 3A2614F
Parts Table 6 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087 Ref. Part Description Qty. 24L084, 24R263 24L085 24L086 24L087, 24R262 201 16E841 PANEL, mounting 1 ✔ ✔ ✔ ✔ 202 16P784 TRANSDUCER, I/P; includes ref.
Parts Table 7 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091 Ref. Part Description Qty. 24L088 24L089 201 16E841 PANEL, mounting 1 ✔ ✔ 202 16P784 TRANSDUCER, I/P; includes ref.
Parts Table 8 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594 Ref. Part Description Qty. 201 16E841 PANEL, mounting 1 202 16P784 TRANSDUCER, I/P; includes ref.
Parts Table 9 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597 Ref. Part Description Qty. 24P595, 24R261 24P596 24P597 201 16E841 PANEL, mounting 1 ✔ ✔ ✔ 202 16P784 TRANSDUCER, I/P; includes ref.
Accessories Accessories Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details. Accessories for Hazardous Locations Part No.
Mounting Dimensions Mounting Dimensions Power Supply 16M167 ProControl 1KE Module Fluid and Air Controls Mounting Panel E Mounting Hole Size in. (mm) A Overall Width in. (mm) B Overall Height in. (mm) Overall Depth in. (mm) Mounting Dimensions Width (C) x Height (D) in. (mm) Fluid and Air Controls Mounting Panel 9.5 (241.3) 9.0 (228.6) 0.5 (12.7) 8.5 x adjustable from 5.0–8.0 (212.5 x 127.0–203.2) 0.5 (12.7) Power Supply 16M167 16.6 (420.9) 8.7 (221.2) 4.5 (114.8) 15.1 x 6.7 (382.8 x 170.
Appendix A - Modbus Variable Map Appendix A - Modbus Variable Map Table 11 Device Identification Registers Description Size Units Read Only Informer Modbus Register 401040 Software Version Major 32 Bit String, 4 Bytes Read Only 401042 Software Version Minor 32 Bit String, 4 Bytes Read Only 401044 Software Version Build 32 Bit String, 4 Bytes Read Only 401072 Serial Number String - Bytes 0-3 32 Bit String, 4 Bytes Read Only 401074 Serial Number String - Bytes 4-7 32 Bit String, 4 B
Appendix A - Modbus Variable Map Register Informer Description Permissions Modbus Register Read Only 402014 Current Flow Rate Low Limit High Limit Notes 32 Bit cc/min 0 65536 0 65536 x 1000 0 999 0 to 99.
Appendix A - Modbus Variable Map Informer Description Modbus Register 403019 System, Fluid Flow Percent Maximum Set Point Read/Write 403020 System, Flow Percent Minimum Set Point Read/Write 403021 System, Flow Rate Maximum Register Permissions Read/Write Low High Limit Limit Notes 16 Bit percent 0 999 16 Bit percent 0 999 0 to 99.9 percent 0 to 99.
Appendix B - Advanced Web Interface Appendix B - Advanced Web Interface Overview The Advanced Web Interface (AWI) is Graco PN 15V337. It is an accessory that works with many Graco devices to enable communication with a PC via ethernet. The kit includes Manual 332459, which contains installation and setup information common to all devices. It includes sections on how to configure your computer, initialize the system, configure the main system settings, and set up your network.
Appendix B - Advanced Web Interface Monitor Tab Use this tab to monitor the current device in real time. The only change that can be made on this tab is to reset the batch total. Click Reset to change the batch total immediately to zero.
Appendix B - Advanced Web Interface Setup Tab Click on Setup. Use this tab to view or change your ProControl 1KE settings. For items with a field, type the desired number in the field and press Enter on your keyboard. The change takes place when you 50 press Enter. For drop-down menus, click on the desired option. The change is immediate.
Appendix B - Advanced Web Interface Target In this screen section, view or adjust your maintenance target, the upper and lower limits for operator adjustment of flow rate percent, and maximum and minimum flow rate values. Type the desired number in the field. Changes made to the upper and lower flow rate targets will take effect the next time the operator enters a new flow rate on the ProControl 1KE Module.
Appendix B - Advanced Web Interface Date and Time In this screen section, view or adjust the date format, date, or time. Use the dropdown menu to select a new date format, if desired. For date and time, type the correct information in the field.
Technical Data Technical Data US Metric 130 psig 10.3 bar 289813 G3000 Meter 4000 psi 28 MPa, 276 bar 24C375 Fluid Regulator 100 psi 0.7 MPa, 7 bar 300 psi 2.1 MPa, 21 bar Maximum Pressures: Maximum inlet air pressure I/P transducer Maximum fluid working pressure Maximum fluid inlet pressure 24C375 Fluid Regulator Power In Requirements: Voltage: 90–264 VAC Frequency: 50-60 Hz Phase: 1 Amps: 1.25A maximum Power Out Requirements: Power Supply 16V680 15 VDC, 1.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
