Instructions G-Force Direct-Drive Pressure Washer 3A0465C EN -For high pressure water cleaning-For outdoor use onlyIMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual. SAVE THESE INSTRUCTIONS. Model 2525 2730 3030 3540 Horse Power and Maximum Working Motor Brand Pressure PSI MPa bar 160cc Honda 2500 17.24 172.4 200cc Honda 2700 18.62 186.2 270cc Honda 3000 20.68 206.8 390cc Honda 3500 24.13 241.3 proven quality. leading technology.
Contents Important......................................................................... 3 Spray Precautions.......................................................... 3 Fire & Ventilation Precautions....................................... 4 Carbon Monoxide Hazard.............................................. 4 Detergent Cleaning Precautions................................... 4 Burn Hazard.................................................................... 4 Miscellaneous Safety Precautions...............
WARNING • Do not direct spray on or into electrical installations of any kind! This includes electrical outlets, light bulbs, fuse boxes, transformers, etc. Severe electrical shock may occur. • Even after you shut off the unit, there is high pressure water left in the pump, hose and gun until you release it by triggering the gun. Before removing the spray nozzle or servicing the unit, always shut off the unit and trigger the gun to release trapped pressure.
Component Identification INSTALLATION & PREPARATION INSTRUCTIONS Attire Proper attire is essential to your safety. It is advised to utilize whatever means necessary to protect eyes, ears, and skin. Additional safety attire (such as respiratory mask) may be required when using detergent cleaning agents with this washer. Setup This unit should only be placed on a level surface to ensure proper lubrication for the engine and water pump while operating.
INSTALLATION & PREPARATION INSTRUCTIONS Engine Fuel Tank Review “Fire & Ventilation Precautions” pg. 4, before fueling. Locate the Safety Decals on your unit and heed their warnings. A minimum of 86 octane fuel is recommended for use with this unit. Do not mix oil with gasoline. Purchase fuel in quantities that may be used within 30 days. Use of clean, fresh lead free gasoline is recommended. Leaded gasoline may be used if lead-free is unavailable. Do not use gasoline containing methanol or alcohol.
INSTALLATION & PREPARATION INSTRUCTIONS Unloader The unloader will either be adjustable or factory preset depending on the model you purchased. Adjustable The unloader valve on your machine is equipped with an adjustment knob to adjust the pressure. Should less pressure be required, simply turn the adjustment knob counterclockwise. To set back to maximum, turn adjustment knob completely clockwise. Do not overtighten.
OPERATING INSTRUCTIONS Start-Up Refer to the “Safety Precautions” pgs. 3-5 before starting the unit. Locate the Safety Decals on your unit and heed their warnings. OPERATING INSTRUCTIONS Inspect high pressure hoses for kinking, cuts and leaks. If a cut or leak is found, do not touch hose at leak. Turn unit off immediately. Replace hose before restarting the unit. See “Miscellaneous Safety Precautions” pg. 5.
STORAGE & MAINTENANCE INSTRUCTIONS Engine The engine instructions that accompany your unit detail specific procedures for maintenance of the engine. Following the engine manufacturer’s recommendations will extend engine work life. Pump The pump oil must be changed after the first 25 hours of operation on all units. Once the initial oil change has been completed, it is recommended the oil be changed every 3 months or 250 hour intervals.
Troubleshooting Problem Engine will not start. Cause Solution Various engine problems. Refer to the engine manual accompanying your unit. Unit components are frozen. Allow to thaw. If any part of the unit becomes frozen; excessive pressure may build up in the unit which could cause the unit to burst resulting in possible serious injury to the operator or bystanders. No discharge at nozzle when trigger mechanism is squeezed. Inadequate water supply. Low or fluctuating pressure.
PUMP SERVICE: 2730 MODEL PRESSURE WASHERS Repair kits are available. See the Parts List, page 28 (2730B). For the best results, use all parts in kits. 5. Lightly grease the flinger (and oil seal if it is being replaced) on plunger shaft. Then install plunger. 6. Lightly grease the retaining screw and outer end of the plunger. Place washer, o-ring and backup ring around screw and install nut through plunger. Torque to 11.0 ft-lb (15 Nm).
Pressure Washer - Parts 262292- Model 2525DD Pressure Washer - Parts 262292- Model 2525DD 1 2 3 4 5p 6 7 8 9 10 11 12 13 14 DESCRIPTION PART # QTY GROMMET NOZZLE, 0° NOZZLE, 15° NOZZLE, 40° NOZZLE, DETERGENT DECAL - G-FORCE 2525DD BASEPLATE DECAL - WARNING/CAUTION (E/S/F) HANDLE LOCKNUT ISOLATOR BOLT BOLT DECAL- SILVER STICKER SPACER WASHER WHEEL 16E489 805535 805536 805538 805634 16E123 16E506 N/A 16E515 111040 16E475 100521 114251 N/A 16E512 111841 16E476 5 1 1 1 1 1 1 1 1 10 2 2 4 1 2 4 2 DESCRIP
Pump Assembly - Parts - Series A Pump Assembly - Parts 24E735 (for use with Model 2525DD) 24E735 (for use with Model 2525DD) 22 DESCRIPTION PART # QTY KIT, REPAIR, VALVES INCLUDES 1 KIT, REPAIR, PLUNGER INCLUDES 2 KIT, REPAIR, OIL SEAL INCLUDES 3 KIT, REPAIR, UNLOADER INCLUDES 4 KIT, REPAIR, PACKINGS INCLUDES 5, 6, 7, 8 KIT, REPAIR, CHEMICAL INJECTOR INCLUDES 9, 10, 11 THERMAL RELIEF VALVE INCLUDES 12 FILTER, INLET INCLUDES 13 24E736 6 24E737 3 24E738 3 24E739 1 24E740 3 24E741 1 11775
Pump Assembly - Parts - Series B Pump Assembly - Parts 24R713 (for use with Model 2525DD) 24R713 (for use with Model 2525DD) DESCRIPTION KIT, REPAIR, VALVES INCLUDES 1 THERMAL RELIEF VALVE INCLUDES 2 FILTER, INLET INCLUDES 3 KIT, REPAIR, PACKINGS INCLUDES 4 KIT, REPAIR, OIL SEAL INCLUDES 5 KIT, REPAIR, PISTION INCLUDES 6 KIT, REPAIR, UNLOADER INCLUDES 7 KIT, REPAIR, CHEMICAL INJECTOR INCLUDES 8 24 PART # QTY 24R715 6 117759 1 801112 1 24R718 3 16V292 3 16V302 3 24R714 1 24R716 1 25
Pressure Washer - Parts Pressure Washer - Parts 262293- Model 2730DD 262293- Model 2730DD 1 2 3 4 5p 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION PART# QTY GROMMET NOZZLE, 0° NOZZLE, 15° NOZZLE, 25° NOZZLE, 40° NOZZLE, DETERGENT DECAL - G-FORCE 2730DD BASEPLATE DECAL - WARNING/CAUTION (E/S/F) HANDLE LOCKNUT ISOLATOR BOLT BOLT DECAL- SILVER STICKER SPACER WASHER WHEEL CAP BOLT LOCKWASHER WASHER BOLT WASHER 16E489 805535 805536 805537 805538 805634 16E124 16E506 N/A 16E515 111040 16E475 10052
Pump Assembly - Parts Pump Assembly - Parts 244749 (for use with Model 2730DD) 244749 (for use with Model 2730DD) DESCRIPTION KIT, REPAIR, VALVES INCLUDES 24 KIT, REPAIR, OIL SEAL INCLUDES 36 KIT, REPAIR, PLUNGER INCLUDES 37 KIT, REPAIR, PACKINGS INCLUDES 32, 33, 34, 35 KIT, REPAIR, CHEMICAL INJECTOR INCLUDES 25-31 KIT, REPAIR, UNLOADER INCLUDES 1-23 28 PART # QTY 804402 6 804033 3 804011 3 804037 3 24E748 1 244803 1 29
Pressure Washer - Parts Pressure Washer - Parts 262294- Model 3030DD 262294- Model 3030DD 262295- Model 3540DD 262295- Model 3540DD DESCRIPTION 1 2 3 4 5p 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # GROMMET 16E489 NOZZLE (3030DD), 0° 805539 NOZZLE (3030DD), 15° 805540 NOZZLE (3030DD), 25° 805541 NOZZLE (3030DD), 40° 805542 NOZZLE (3540DD/3030DD), DETERGENT 805634 NOZZLE (3540DD), 0° 805543 NOZZLE (3540DD), 15° 805544 NOZZLE (3540DD), 25° 805545 NOZZLE (3540DD), 40° 805546 DECAL - G-FORCE 3030DD 16E125
Pump Assembly - Parts Pump Assembly - Parts 24E753 (for use with Model 3030DD) 24E753 (for use with Model 3030DD) 24E750 (for use with Model 3540DD) 24E750 (for use with Model 3540DD) DESCRIPTION KIT, REPAIR, VALVES INCLUDES 10 KIT, REPAIR, OIL SEAL INCLUDES 18 KIT, PLUNGER INCLUDES 22 KIT, REPAIR, PACKINGS INCLUDES 11-17 KIT, REPAIR, PLUNGER INCLUDES 19, 20, 21, 23, 24 KIT, REPAIR, CHEMICAL INJECTOR INCLUDES 3-9 KIT, REPAIR, UNLOADER (3030) INCLUDES 1, 2 KIT, REPAIR, UNLOADER (3540) INCLUDES 1, 2 32
Notes Technical Data Model 2525 Model 2730 Model 3030 Model 3540 2250-2300 psi 2600-2700 psi 2800-2900 psi 3400-3500 psi Operating Pressure 2275 psi 2650 PSI 2850 PSI 3450 psi Maximum Working Pressure 2500 psi 2700 psi 3000 psi 3500 psi 160 cc 200 cc 270 cc 390 cc Maximum Delivery 2.3 gpm (8.7 l/mn) 2.4 gpm (9.08 l/mn) 3.0 gpm (11.35 l/mn) 4.0 gpm (15.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
